Numerical simulation of film coating process in a novel rotating fluidized bed

In this study, numerical simulation of film coating process in a novel rotating fluidized bed (RFB) was conducted by using a Discrete Element Method (DEM)-Computational Fluid Dynamics (CFD) coupling model. Particle movements and fluid motions in a centrifugal force field were simulated at three-dimensional cylindrical coordinate, and this model was applied to film coating process. Film coating process in a RFB was numerically analyzed by using a simplified assumption that a particle was coated only when a particle existed within a spray zone. The experiments were also conducted and uniformity of sprayed material was evaluated by investigating color difference of the coated particles. As a result of the numerical simulation, three-dimensional bubble movements and particle circulation could be well simulated. In addition, mass of the sprayed material on a single particle in a RFB could be visualized by using our proposed model. The relationship between distribution of the sprayed material and the coating time was also analyzed. Calculated mass distributions of the sprayed material could be expressed by a normal distribution function, showing qualitative good agreement with the previous studies. Effect of the operating parameters, such as gas velocity and centrifugal acceleration, on the uniformity of the sprayed material was also investigated by both numerical and experimental approaches. Comparison of the coating process in a RFB with that in a conventional fluidized bed was also conducted by the numerical simulation. The result showed that uniformity of the sprayed material was greatly improved in a RFB due to the much smaller circulation time.     

Distribution of charge in the process of coating Fe powder by electrolysis in a fluidized bed

Theoretical calculations of the amount of Ni that is applied electrolytically in the form of a coating on Fe powder particles in a fluidized bed are based upon the assumption of distribution of charge between the surface of the solid cathode and the powder particles present in the working volume of the electrolyte. The experimentally measured data show good agreement with theory. The efficiency of the coating process is rather low because of inhibition of the process by hydroxocomplexes formed in the course of electrolysis. The inhibition effect becomes more significant in the case of high suspension density, small powder particles, high current density, and prolonged time of electrolysis. Received: 5 May 1997 / Accepted: 30 June 1997     

Head-to-head vinyl polymers. IV. Preparation and characterization of equimolar head-to-head copolymers of acrylic acid and its esters

The alternating copolymer of ethylene with maleic anhydride was esterified with a number of aliphatic alcohols to yield its monoesters, which correspond structurally to equimolar (1:1) head-to-head (h-h) copolymers of acrylic acid with alkyl acrylates. In addition, they were methylated with diazomethane to 1:1 h-h copolymers of methyl acrylate with alkyl acrylates. For comparison the 1:1 head-to-tail (h-t) copolymers of methyl acrylate with alkyl acrylates were prepared by radical copolymerizations. Some chemical, physical, and thermal properties of these 1:1 h-h and h-t copolymers were evaluated and compared. The softening and glass transition temperatures of the 1:1 h-h copolymers were somewhat higher than those of the corresponding 1:1 h-t copolymers, which indicated that the h-h replacements made the polymer chain stiffer and less flexible. The 1:1 h-h copolymers were also observed to degrade thermally at somewhat higher temperatures and with higher rates than the 1:1 h-t copolymers. The ratio of alcohol to monomer found in the pyrolysis products was higher for the 1:1 h-h than for its respective 1:1 h-t copolymer.     

ZrO2 phase structure in coating films and powders obtained by sol-gel process

Zirconia coating film and powder obtained by the sol-gel route using zirconium n-propoxide as starting material and acid catalyst were investigated by the Perturbed Angular Correlations method, X-Ray Diffraction and Differential Scanning Calorimetry and Differential Thermal Analyses. The hyperfine interaction, measured after annealing the samples at increasing temperatures up to 1100°C, allowed to distinguish five different zirconium neighborhoods. Two of them describe rather disordered material which, on heating, crystallizes to the tetragonal phase and end finally in monoclinic zirconia. As compared with the powder, the film exhibits a minor fraction of an unidentified ordered form and a higher and more stable fraction of tetragonal phase. In addition, the tetragonal to monoclinic conversion takes place at higher temperatures and with a larger activation energy.Researcher for CONICET-ArgentinaResearcher for CICPBA-Argentina     

Dynamics of water absorption by copolymers of acrylic acid and its derivatives

Water absorption by copolymers of acrylic acid, sodium acrylate, and sodium 1,3-diallyl isocyanurate and of acrylic acid, sodium acrylate, acrylamide, and sodium 1,3-diallyl isocyanurate was studied in relation to their composition and the concentration of cross-linking agent.     

Electrochemical processes during plating Fe powder particles by Ni and Ni/Cu coating in the fluidized bed

Ni electrodeposition on Fe powder was studied with respect to an inhibiting adsorbed hydroxycomplex layer. Its elimination was done in three possible ways: by increasing the rotation speed of the circular stirring of the suspension, by chemical dissolution of the adsorbed layer during interrupted electrolysis, and by addition of a complexing agent – sodium citrate into the electrolyte. The simultaneous deposition of a Cu/Ni coating was enabled by proper electrolyte composition as to the ratio of both metallic compounds and by the addition of a suitable complexing agent. The Cu/Ni ratio was influenced, beside electrochemical parameters, also by the particle size of the Fe powder and by the suspension density. Increasing the suspension density supports the deposition of Ni, and increasing the particle size supportsthe deposition of Cu. Electronic Publication     

Block and graft copolymers by selective cationic initiation. IV. Physical properties of bigraft copolymers

The physical properties of bigraft copolymers, i.e., Nordel-g-polystyrene-g-poly(α-methylstyrene) and Nordel-g-polystyrene-g-polyisobutylene, have been studied in terms of stress strain behavior, glass transition temperature, dynamic mechanical data, intrinsic viscosity versus temperature profile and solubility properties. These products are thermoplastic elastomers and show the presence of incompatible domains. T_g and dynamic-mechanical data indicate an aggregation of the polystyrene and poly(α-methylstyrene) phases.     

Catalytic aminolysis of acrylic copolymers in solution and in the melt. II. Comparison between styrenic and ethylenic copolymers

The aminolysis of poly(styrene-co-methyl acrylate) (SMA) by octadecylamine in solution and in the melt has been reported in Part I. We now have studied the aminolysis of poly(ethylene-co-methyl acrylate) (EMA) with the same amine in the melt and compared the two sets of data in this paper. With EMA, the data confirmed and precised the catalytic mechanism proposed in Part I. The best tautomeric catalysts are the ones which form an eight-atom ring structure with the ester and amine groups. With EMA aminolysis is faster than with SMA because of the steric hindrance of phenyl groups in SMA. But EMA aminolysis remains a rather slow reaction. In a corotating twin-screw extruder the conversion was only around 4% at 220°C with a mean residence time of 150 s. It was also shown that the EMA/octadecylamine/catalyst system, like the SMA system, is homogeneous in the molten state at temperatures around 200°C.     

Room temperature sphere-to-rod growth and gelation of PEO-PPO-PEO triblock copolymers in aqueous salt solutions

The effects of NaCl and KF on the sphere-to-rod micellar growth behavior of triblock copolymers having two different compositions, (EO)20(PO)70(EO)20 (P123) and (EO)26(PO)40(EO)26 (P85), have been studied by dynamic light scattering (DLS), small angle neutron scattering (SANS) and dilute solution viscometry. NaCl can effectively tune the sphere-to-rod growth temperature of the micelles of both these copolymers and induce micellar growth down to the room temperature and below. The growth behavior is found to be dependent on the composition of the copolymer as P123 being more hydrophobic shows the room temperature growth in the presence of ethanol at significantly lesser NaCl concentration than the less hydrophobic copolymer P85. DLS studies depict for the first time the growth driven transition of the copolymer solutions from dilute to semi-dilute regime as a function of copolymer and salt concentrations. KF can also induce room temperature growth of the P123 micelles at lesser salt concentration than NaCl but it fails to induce any such growth of the P85 micelles. A pseudo-binary temperature-concentration phase diagram on 15% copolymer solutions shows the variation of the sphere-to-rod transition temperature and the cloud point of the copolymer solutions as a function of salt concentration.     

Isolation and purification of endo-polygalacturonase by affinity chromatography in a fluidized bed reactor

Endo-polygalacturonase can be purified and isolated from an industrial pectolytic enzyme preparation using alginate as an affinity adsorbent in a fluidThe adsorption and desorption kinetics of the system have been studied. First the adsorption and desorption conditions were optimized with respect to pThe stability of the beads was tested in repeated adsorption/desorption experiments in a batch fluidized bed reactor isolating the enzyme from an indus     

Feedstock recycling of synthetic and natural rubber by pyrolysis in a fluidized bed

An indirect heated fluidized bed process has been used for the pyrolysis of synthetic and natural rubber. The throughput capacity for the continuously running plant was 500–3000 g/h. The results are compared to a pilot plant for the pyrolysis of whole tires. Beside the recovery of oil and carbon black it was another goal of the study to investigate how much monomer material such as isoprene and isobutene can be obtained from synthetic and natural rubber. The pyrolysis parameters were optimized such as pyrolysis temperature, kind of fluidizing gas, and residence time of the gas in the pyrolysis reactor. Main products of the pyrolysis of tires are an aromatic-rich oil and carbon black, which can be reused. While it was possible to obtain only 2–4 wt% of isobutene, the isoprene content reached 22 wt% from natural rubber.     

Granulation of core particles suitable for film coating by agitation fluidized bed I. Optimum formulation for core particles and development of a novel friability test method

To prepare powdered medicines without bitter taste, film coating is required to cover the surface of core particles. In this study, effect of formulation and operating conditions of agitation fluidized bed on the core particle properties was investigated. In order to prevent breakage of the core particles during coating process, which sometimes causes variation of drug dissolution rate, addition of maltose syrup powder during the formulation process of the core particles was investigated. Also, a method for friability test in which the core particles were subjected to strong impact was proposed to evaluate strength of the core particles. The friability of the core particles determined by this test method correlated well with the actual friability of the particles during the coating process. Based on this result, we confirmed this novel friability test method could predict the core particle endurance during the coating process.     

Catalytic aminolysis of acrylic copolymers in solution and in the melt. I. Mechanism and kinetics

The aminolysis of poly(styrene-co-methyl acrylate) (SMA) by octadecylamine was studied in solution and in the melt at temperatures around 200°C. This reaction is rather slow, so several types of catalysts were tested to accelerate it. The most efficient is 2-pyridone, a compound in tautomeric equilibrium with 2-hydroxypyridine. A mechanism of the catalytic reaction is proposed whereby the tautomeric nature of the catalyst plays a key role in a very important step of the reaction, namely the proton transfer. This mechanism is confirmed by the kinetic data determined in a 1,2,4-trichlorobenzene solution and in the melt. In addition, it was found that the kinetic data obtained in both media are very close, indicating no significant difference of local polarity in the two reaction media. Data also show only a minor effect due to difference in viscosity. Finally, the question of the homogeneity of the molten medium is discussed.     

Effect of polyion conformation on dye binding. IV. Fluorescence of auramine O in relation to its binding to synthetic polyacids

The effect of polymer conformation, polymer concentration, and added salt concentration on the quantum yield ? of Auramine O (AuO) is discussed in connection with dialysis equilibrium data. The quantum yield per bound dye molecule (?/q) assumes different values which are related principally to solvation changes in the environment of the binding sites. Binding to globular compact a states results in high ?/q, whereas low ?/q (of the order of magnitude of ? of free AuO) are observed for the binding to expanded solvated b states. The quantum yield of bound AuO is therefore affected by the organic nature of the environment, but shows little or no relation to the amount of bound dye molecules.     

pH-responsive amphiphilic hybrid random-type copolymers of poly(acrylic acid) and poly(acrylate-POSS): synthesis by ATRP and self-assembly in aqueous solution

The synthesis and subsequent self-assembly of novel, random-type amphiphilic pH-responsive hybrid copolymers, having acrylic acid as pH-responsive hydrophilic and acrylate-polyhedral oligomeric silsesquioxane (POSS) as hydrophobic constituents are reported. The synthesis was carried out in two steps: first, t-butylacrylate and acrylate-POSS are copolymerized by ATRP, followed by the acid hydrolysis of t-butyl acrylate constituents of the synthesized poly(t-butylacrylate)-co-poly(acrylate-POSS) copolymers to achieve poly(acrylic acid)-co-poly(acrylate-POSS). It was found that POSS is a powerful hydrophobic unit. With very low POSS concentration in the copolymers, i.e., one POSS unit per 40 to 110 acrylic acid repeat units, the obtained amphiphilic hybrid copolymers could self-assemble in aqueous solution to form nanoaggregates, as revealed by the laser light scattering and fluorescence studies on the aqueous solutions of the obtained copolymers. The formation of hydrophobic core in the self-assembled aggregates is verified by the solubilization of pyrene (used as probe in fluorescence measurements) in aqueous solution of the copolymers. In addition to pH-dependent self-assembly behavior, it is also demonstrated that the particle size and aggregation number of the aggregates can be tuned simply by varying the composition of the copolymer, i.e., by changing the molar ratio of poly(acrylic acid) to poly(acrylate-POSS) in the copolymer. Finally, preliminary results on the influence of salt (NaCl) on the self-assembly of poly(acrylic acid)-co-poly(acrylate-POSS) in aqueous solution are also presented.     

Conformational analysis of kainate in aqueous solution in relation to its binding to AMPA and kainic acid receptors

Conformational analyses for kainate in aqueous solution have been performed by using the MM3*, AMBER* and MMFF94 force fields in conjunction with the Generalized Born Solvent Accessible Surface (GB/SA) hydration model. A comparison of calculated results with experimentally determined conformational data indicates that MM3*-GB/SA strongly overestimates the stability of a hydrogen bonded ion-pair in aqueous solution in comparison with the separated and solvated ions. This results in an incorrect prediction by MM3* of the most stable conformer of kainate in aqueous solution, whereas AMBER* and MMFF94 correctly predict the lowest energy conformer. Calculated conformational energy penalties for binding of kainate to the AMPA iGluR2 receptor indicate that the lower affinity of kainate for AMPA receptors compared to its affinity for kainic acid (KA) receptors is not due to a higher energy bioactive conformation of kainate at AMPA receptors. This conclusion is strongly supported by an analysis of a recently reported nonselective AMPA/KA ligand and a comparison of the conformational and structural properties of this ligand with iGluR2-bound kainate. This comparison strongly suggests that kainate binds to AMPA and KA receptors in closely the same conformation.     

Controlled synthesis of oligomeric poly(acrylic acid) and its behavior in aqueous solutions

The controlled synthesis of oligomeric poly(acrylic acid) via the pseudoliving radical reversible addition-fragmentation chain-transfer polymerization of acrylic acid in bulk is developed. It is shown that, at high concentrations of reversible addition-fragmentation chain-transfer agents, the polymerization of acrylic acid in bulk occurs via the pseudoliving mechanism, as evidenced by a linear increase in the numberaverage molecular mass of oligomers with conversion and a narrow molecular-mass distribution of the reaction products. The surfactant properties and behavior of the oligomers in aqueous solutions are studied.