The strain-sensing behaviors of carbon black/polypropylene and carbon nanotubes/polypropylene conductive composites prepared by the vacuum-assisted hot compression

The strain-sensing behaviors of carbon black (CB)/polypropylene (PP) and carbon nanotubes (CNTs)/PP conductive composites prepared by the vacuum-assisted hot compression were studied and compared. When ten extension-retraction cycles were applied, it was found for CB/PP, the value of the maximum responsivity (ΔR/R ₀, ΔR—the instantaneous variation of the resistance during the test, R ₀—the original resistance) decreased gradually with increasing the cycle number, but it began to rise from the seventh cycle. The value of the min ΔR/R ₀ increased during the whole test. While for CNTs/PP, both the values of the max and min ΔR/R ₀ decreased rapidly. It is suggested that the different behaviors mainly depend on the distinction in the dimension of the conductive fillers and the preparation technique.     

An experimental investigation of the effect of strain on the electrical conductivity of a shape memory polymer

A thermally triggered shape memory polymer (SMP) was prepared by blending electrically conductive carbon black (CB) into the resin prior to curing. The CB filled composite can then be activated through resistive heating. With the aim of using such SMPs in reconfigurable structures and/or actuators, the effect of strain on the conductive nature of the SMP composite was investigated. The study has specifically focused on changes to conductivity in, i) the transverse direction during tensile elongation to assess the impact of the Poisson effect, and ii) in samples deformed in compression. The dynamic response characteristics of the electrically activated SMP were also tested to assess the feasibility of using the composite in tunable vibration damping applications. Findings have shown that the pattern of changes in the transverse conductivity, which is marked by an increase-decrease-increase sequence, resembles that seen in the axial direction. SEM imaging of the samples was performed along the axial and transverse axes of deformation and shows no anisotropy in the CB filler distribution. To demonstrate potential uses of a conductive SMP in the sub-T_g temperature range, a discussion of a vibration damping application has been included.     

3D printed polylactic acid nanocomposite scaffolds for tissue engineering applications

In this study, biodegradable polylactic acid (PLA) and PLA nanocomposite scaffolds reinforced with magnetic and conductive fillers, were processed via fused filament fabrication additive manufacturing and their bioactivity and biodegradation characteristics were examined. Porous 3D architectures with 50% bulk porosity were 3D printed, and their physicochemical properties were evaluated. Thermal analysis confirmed the presence of ~18 wt% of carbon nanostructures (CNF and GNP; nowonwards CNF) and ~37 wt% of magnetic iron oxide (Fe₂O₃) particles in the filaments. The in vitro degradation tests of scaffolds showed porous and fractured struts after 2 and 4 weeks of immersion in DMEM respectively, although a negligible weight loss is observed. Greater extent of degradation is observed in PLA with magnetic fillers followed by PLA with conductive fillers and neat PLA. In vitro bioactivity study of scaffolds indicate enhancement from ~2.9% (PLA) to ~5.32% (PLA/CNF) and ~ 3.12% (PLA/Fe₂O₃). Stiffness calculated from the compression tests showed decrease from ~680 MPa (PLA) to 533 MPa and 425 MPa for PLA/CNF and PLA/Fe₂O₃ respectively. Enhanced bioactivity and faster biodegradation response of PLA nanocomposites with conductive fillers make them a potential candidate for tissue engineering applications such as scaffold bone replacement and regeneration.     

Preparation of Polylactide/Poly(ether)urethane Blends with Excellent Electro-actuated Shape Memory <Emphasis Type="Italic">via</Emphasis> Incorporating Carbon Black and Carbon Nanotubes Hybrids Fillers

In this work, hybrid conductive fillers of carbon black (CB) and carbon nanotubes (CNTs) were introduced into polylactide (PLA)/thermoplastic poly(ether)urethane (TPU) blend (70/30 by weight) to tune the phase morphology and realize rapid electrically actuated shape memory effect (SME). Particularly, the dispersion of conductive fillers, the phase morphology, the electrical conductivities and the shape memory properties of the composites containing CB or CB/CNTs were comparatively investigated. The results suggested that both CB and CNTs were selectively localized in TPU phase, and induced the morphological change from the sea-island structure to the co-continuous structure. The presence of CNTs resulted in a denser CB/CNTs network, which enhanced the continuity of TPU phase. Because the formed continuous TPU phase provided stronger recovery driving force, the PLA/TPU/CB/CNTs composites showed better shape recovery properties compared with the PLA/TPU/CB composites at the same CB content. Moreover, the CB and CNTs exerted a synergistic effect on enhancing the electrical conductivities of the composites. As a result, the prepared composites exhibited excellent electrically actuated SME and the shape recovery speed was also greatly enhanced. This work demonstrated a promising strategy to achieve rapid electrically actuated SME via the addition of hybrid nanoparticles with self-networking ability in binary PLA/TPU blends over a much larger composition range.     

High thermal conductivity polylactic acid composite for 3D printing: Synergistic effect of graphene and alumina

With the continuous development of the electronics industry, in order to meet the requirements of electronic equipment to reduce the size and increase power consumption, the development of high thermal conductivity materials is crucial. In this study, thermally conductive polylactic acid (PLA) composites were prepared by constructing graphene and alumina (Al₂O₃) hybrid filler network, and it was further successfully used in additive manufacturing. Due to the synergistic effect of Al₂O₃ and graphene, the resulting composite achieved the thermal conductivity of 2.4 Wm^?1 K^?1 with 70 wt% Al₂O₃ and 1 wt% graphene, which are superior to data reported in the literature in the same filler condition. The Al₂O₃ and graphene hybrid filler network reduced the agglomeration of graphene and the thermal contact resistance between the fillers, thereby leading a faster cooling rate. Furthermore, the obtained thermally conductive PLA composite has good thermal stability at a normal temperature. The PLA composite powder obtained by the cryogenic pulverization can be used in the laser sintering additive manufacturing process to prepare a heat conductive material with a complicated shape.     

Thermo-mechanical properties of microfibrillated cellulose-reinforced partially crystallized PLA composites

Polylactic acid (PLA) in a crystallized state has mechanical properties at high temperatures superior to PLA in an amorphous state. However, a long annealing time is required to fully crystallize PLA. In this study, microfibrillated cellulose (MFC)-reinforced partially crystallized PLA composites were produced, with the goal of reducing the time required to fabricate PLA parts. A series of PLA/MFC composites at a fiber content of 10 wt% from degree of crystallinity (Xc) 0 to 43% was obtained by annealing at 80 °C. Although the annealing time required to obtain a composite (Xc: 17%) was only around one-seventh of the 20 min needed to fully crystallize neat PLA (Xc: 41%), both materials had comparable rigidity above the glass transition temperature (T _g) and creep deformation at around T _g. These results showed that partially crystallized PLA/MFC composite can replace fully crystallized neat PLA.     

Electric-Field-Induced Alignment of Functionalized Carbon Nanotubes Inside Thermally Conductive Liquid Crystalline Polyimide Composite Films

The positive liquid crystals, 4′-heptyl-4-biphenylcarbonitrile (7CB), are used to functionalize carbon nanotubes (LC-CNT), which can be aligned in the liquid crystalline polyimide (LC-PI) matrix under an alternating electric field to fabricate the thermally conductive LC-CNT/LC-PI composite films. The efficient establishment of thermal conduction pathways in thermally conductive LC-CNT/LC-PI composite films with a low amount of LC-CNT is achieved through the oriented alignment of LC-CNT within the LC-PI matrix. When the mass fraction of LC-CNT is 15 wt %, the in-plane thermal conductivity coefficient (λ_∥) and the through-plane thermal conductivity coefficient (λ_⊥) of the LC-CNT/LC-PI composite films reach 4.02 W/(m ⋅ K) and 0.55 W/(m⋅K), which are 90.5 % and 71.9 % higher than those of the intrinsically thermally conductive LC-PI films respectively, also 28.8 % and 5.8 % higher than those of the CNT/LC-PI composite films respectively. Meanwhile, the thermally conductive LC-CNT/LC-PI composite films also possess excellent mechanical and heat resistance properties. The Young's modulus and the heat resistance index are 2.3 GPa and 297.7 °C, respectively, which are higher than the intrinsically thermally conductive LC-PI films and the thermally conductive CNT/LC-PI composite films under the same amount of CNT.     

Development of Functional Composite Cu(II)-Polyoxometalate/PLA with Antimicrobial Properties

Novel composite self-disinfecting films of polylactic acid (PLA) filled with nanosized particles of double sodium–copper(II) paratungstate B Na₂Cu₃(CuOH)₂[W₁₂O₄₀(OH)₂]·32H₂O (POM) were developed. The solvent casting (POM/PLA film) and solvent-free melt extrusion methods (Extr. POM/PLA film) were applied for film preparation. The copper (II) ion release to water from both types of the films after 10 days at different temperatures demonstrated that the PLA matrix acts as a diffusion barrier, and the resulting concentration of released copper in water at room temperature remained low, at 0.79% for POM/PLA film and 0.51% for Extr. POM/PLA film. The POM-containing films reveals a significant inhibitory effect against E. coli ATCC 25922 in the agar diffusion test. The numbers of CFUs in washes of the films after incubation for 24 h were found to be 3.6 log CFU mL^–1 (POM/PLA film) and 4.1 log CFU mL^–1 (Extr. POM/PLA film). The films combine the antibacterial properties of POM and a bio-based polymer matrix, which makes them a prospective coating material for applications in hospital indoor environments. Excellent thermal stability of POM gives a technological advantage for industrial manufacturing to allow the processing of novel composite material in the solvent free (molten) state.     

Electrical properties and conductive mechanisms of immiscible polypropylene/Novolac blends filled with carbon black

Carbon black (CB)-filled immisicible thermoplastic/thermosetting polymer blends consisting of polypropylene (PP) and Novolac resin were reported in this paper. The PP/Novolac/CB blends with varied compositions and different processing sequences were prepared by melt-mixing method. The CB distribution, conductive mechanism and the relationship between morphology and electrical properties of the PP/Novolac/CB blends were investigated. Scanning electron microscopy (SEM), optical microscopy and extraction experiment results showed that in PP/Novolac blends CB particles preferentially localized in the Novolac phase, indicating CB has a good affinity with Novolac resin. The incorporation of CB changed the spherical particles of the dispersed Novolac phase into elongated structure. With increasing Novolac content, the elongation deformation of Novolac phase became more obvious and eventually the blends developed into co-continuous structure, which form double percolation and decrease the percolation threshold. When CB was initially blended with PP and followed by the addition of Novolac resin, the partial migration of CB from PP to the Novolac phase was possibly occurred. The addition of Novolac to PP evidently increases the storage modulus G′, loss modulus G″ and complex viscosity η^∗. The addition of CB to PP/Novolac blends further increase η^∗, and it increases with increasing CB loading, which was related to the change of composite morphology.     

Influences of Plasma Treatment and 60Co γ-Ray Radiation on the Over-Voltage Positive Temperature Coefficient of High Density Polyethylene/Carbon Black Nano Composites

Argon plasma-pretreated high-density polyethylene (PHDPE) was blended with the conductive nano carbon black (CB) and inorganic flame retardant (magnesium hydroxide, Mg(OH)₂) was added. Influences of the CB content, plasma treatment time, plasma treatment power, and dosage of ⁶⁰Co γ-ray radiation on positive temperature coefficient (PTC) behaviors of composite were studied. In addition, the over-voltage resistance behavior of the composites was also investigated. The free radical of PHDPE was measured by 1,1-diphenyl-2-picryhydrazyl (DPPH) method. The gel contents of composite were measured by solvent extraction method. The results showed that the room-temperature volume resistivity and PTC effect of composite were improved significantly with plasma treatment. The PHDPE composite with ⁶⁰Co γ-ray radiation eliminated the negative temperature coefficient (NTC) effect in the composites effectively, and the PTC intensity of composite was increased. With increasing of radiation dosage from 20 Mrads to 80 Mrads, the gel content of composites increased up to 83.84% and the response temperature of composites shifted to low temperature (127.5 °C to 114.8 °C). In this work, the composites also successfully passed the over-voltage resistance test, and possessed good reproducibility.     

INVESTIGATION OF MICROSTRUCTURE AND CONDUCTIVE MECHANISM OF HIGH DENSITY POLYETHYLENE/CARBON BLACK PARTICLE COMPOSITE BY POSITRON ANNIHILATION LIFETIME SPECTROSCOPY

The microstructure and conductive mechanism of high density polyethylene/carbon black (HDPE/CB) compositewere investigated by positron annihilation lifetime spectroscopy (PALS). The PALS were measured in two series of samples,one with various CB contents in the composites and the other with various γ-irradiation doses in HDPE/CB compositecontaining 20 wt% CB. It was found that CB particles distribute in the amorphous regions, the CB critical content value inHDPE/CB composite is about 16.7 wtO/ and the suitable γ-irradiation dose for improving the conductive behavior ofHDPE/CB composite is about 20 Mrad. T'he result observed for the second set of samples suggests that γ-irradiation causesnot only cross-linking in amorphous regions but also destruction of the partial crystalline structure. Therefore, a suitableirradiation dose, about 20 Mrad, can induce sufficient cross-linking in the amorphous regions without enhancing thedecomposition of crystalline structure, so that the positive temperature coefficient (PTC) effect remains while the negativetemperature coefficient (NTC) effect is suppressed. A new interpretation of the conductive mechanism, which might providea more detailed explanation of the PTC effect and the NTC effect has been proposed.     

Temperature-resistivity characteristics of a segregated conductive CB/PP/UHMWPE composite

A carbon black (CB)/polypropylene (PP)/ultrahigh-molecular-weight polyethylene (UHMWPE) composite with a segregated structure was fabricated by using binary polymer granules as matrices. In preparation, an ethanol-assisted dispersion method was employed to disperse CB particles on the surface of the two polymer granules. The segregated conductive network was then constructed by hot compaction based on the volume exclusion effect of the polymer matrices. The conductive composite shows an ultralow percolation threshold of 0.34 vol.%. In temperature-resistivity test, a double positive temperature coefficient (PTC) effect was observed. In addition, the negative temperature coefficient (NTC) effect was eliminated significantly. These interesting temperature-resistivity behaviors were ascribed to the introduction of the binary polymer matrices and the mobility limitation of CB particles located at the PP/UHMWPE interface. These characteristics were probed by in situ morphology observation in heating process. The present paper provides a novel route for preparing conductive composites with an ultralow percolation threshold, a wider PTC region, and a zero NTC effect.     

Use of maleic anhydride compatibilization to improve toughness and other properties of polylactide blended with thermoplastic elastomers

Polylactide (PLA) being a very brittle biopolymer could be toughened by blending with thermoplastic elastomers such as thermoplastic polyurethane elastomer (TPU) and thermoplastic polyester elastomer (TPE); unfortunately, these blends are immiscible forming round domains in the PLA matrix. Therefore, the purpose of this study was to investigate the effects of using maleic anhydride (MA) compatibilization on the toughness and other properties of PLA blended with TPU and TPE. MA grafting on the PLA backbone (PLA‐g‐MA) was prepared separately by reactive extrusion and added during melt blending of PLA/thermoplastic elastomers. IR spectroscopy revealed that MA graft might interact with the functional groups present in the hard segments of TPU and TPE domains via primary chemical reactions, so that higher level of compatibilization could be obtained. SEM studies indicated that PLA‐g‐MA compatibilization also decreased the size of elastomeric domains leading to higher level of surface area for more interfacial interactions. Toughness tests revealed that Charpy impact toughness and fracture toughness (K_IC and G_IC) of inherently brittle PLA increased enormously when the blends were compatibilized with PLA‐g‐MA. For instance, G_IC fracture toughness of PLA increased as much as 166%. It was also observed that PLA‐g‐MA compatibilization resulted in no detrimental effects on the other mechanical and thermal properties of PLA blends. Copyright © 2014 John Wiley & Sons, Ltd.     

Preparation of Polylactide/Poly(ether)urethane Blends with Excellent Electro-actuated Shape Memory via Incorporating Carbon Black and Carbon Nanotubes Hybrids Fillers

In this work, hybrid conductive fillers of carbon black(CB) and carbon nanotubes(CNTs) were introduced into polylactide(PLA)/thermoplastic poly(ether)urethane(TPU) blend(70/30 by weight) to tune the phase morphology and realize rapid electrically actuated shape memory effect(SME). Particularly, the dispersion of conductive fillers, the phase morphology, the electrical conductivities and the shape memory properties of the composites containing CB or CB/CNTs were comparatively investigated. The results suggested that both CB and CNTs were selectively localized in TPU phase, and induced the morphological change from the sea-island structure to the co-continuous structure. The presence of CNTs resulted in a denser CB/CNTs network, which enhanced the continuity of TPU phase.Because the formed continuous TPU phase provided stronger recovery driving force, the PLA/TPU/CB/CNTs composites showed better shape recovery properties compared with the PLA/TPU/CB composites at the same CB content. Moreover, the CB and CNTs exerted a synergistic effect on enhancing the electrical conductivities of the composites. As a result, the prepared composites exhibited excellent electrically actuated SME and the shape recovery speed was also greatly enhanced. This work demonstrated a promising strategy to achieve rapid electrically actuated SME via the addition of hybrid nanoparticles with self-networking ability in binary PLA/TPU blends over a much larger composition range.     

Resistive-type sensors based on few-layer MXene and SnO2 hollow spheres heterojunctions: Facile synthesis,ethanol sensing performances

High-performance and low-cost gas sensors are highly desirable and involved in industrial production and environmental detection. The combination of highly conductive MXene and metal oxide materials is a promising strategy to further improve the sensing performances. In this study, the hollow SnO₂ nanospheres and few-layer MXene are assembled rationally via facile electrostatic synthesis processes, then the SnO₂/Ti₃C₂T_x nanocomposites were obtained. Compared with that based on either pure SnO₂ nanoparticles or hollow nanospheres of SnO₂, the SnO₂/Ti₃C₂T_x composite-based sensor exhibits much better sensing performances such as higher response (36.979), faster response time (5 s), and much improved selectivity as well as stability (15 days) to 100 ppm C₂H₅OH at low working temperature (200 °C). The improved sensing performances are mainly attributed to the large specific surface area and significantly increased oxygen vacancy concentration, which provides a large number of active sites for gas adsorption and surface catalytic reaction. In addition, the heterostructure interfaces between SnO₂ hollow spheres and MXene layers are beneficial to gas sensing behaviors due to the synergistic effect.     

Resistivity-Temperature Behavior of CB-Filled HDPE Foaming Composites

High-density polyethylene/carbon black foaming conductive composites were prepared from acetylene black（ACEY） and super conductive carbon black（HG-1P） as conductive filler, low-density polyethylene（LDPE） as the second component, ethylene-vinyl acetate（EVA） and ethylene propylene rubber（EPR） as the third component, azobisformamide（AC） as foamer, and dicumyl peroxide（DCP） as cross-linker. The structure and resistivity-temperature behavior of high-density polyethylene（HDPE）/CB foaming conductive composites were investigated. Influences of carbon black, LDPE, EVA, EPR, AC, and DCP on the foaming performance and resistivity-temperature behavior of HDPE/CB foaming conductive composites were also studied. The results reveal that HDPE/CB foaming conductive composite exhibits better switching characteristic; ACET-filled HDPE foaming conductive composite displays better positive temperature coefficient（PYC） effect; whereas super conductive carbon black（HG-1P）-filled HDPE foaming conductive composite shows better negative temperature coefficient（NTC） effect.     

Towards efficient electromagnetic interference shielding performance for polyethylene composites by structuring segregated carbon black/graphite networks

An electromagnetic interference (EMI) shielding composite based on ultrahigh molecular weight polyethylene (UHMWPE) loaded with economical graphite-carbon black (CB) hybrid fillers was prepared via a green and facile methodology, i.e., high-speed mechanical mixing combined with hot compression thus avoiding the assistance of the intensive ultrasound dispersion in volatile organic solvents. In this composite, the graphite-CB hybrid fillers were selectively distributed in the interfacial regions of UHMWPE domains resulting a typical segregated structure. Thanks to the specific morphology of segregated conductive networks along with the synergetic effect of large-sized graphite flakes and small-sized CB nanoparticles, a low filler loading of 7.7 vol% (15 wt%) yielded the graphite-CB/UHMWPE composites with a satisfactory electrical conductivity of 33.9 S/m and a superior shielding effectiveness of 40.2 dB, manifesting the comparable value of the pricey large-aspect-ratio carbon nanofillers (e.g., carbon nanotubes and graphene nanosheets) based polymer composites. More interestingly, with the addition of 15 wt% graphite-CB (1/3, W/W) hybrid fillers, the tensile strength and elongation at break of the composite reached 25.3 MPa and 126%, respectively; with a remarkable increase of 58.1% and 2420% over the conventional segregated graphite/UHMWPE composites. The mechanical reinforcement could be attributed to the favor of the small-sized CB particles in the polymer molecular diffusion between UHMWPE domains which in turn provided a stronger interfacial adhesion. This work provides a facile, green and affordable strategy to obtain the polymer composites with high electrical conductivity, efficient EMI shielding, and balanced mechanical performance.     

Nonlinear current-voltage characteristics of conductive polyethylene composites with carbon black filled pet microfibrils

Current-voltage electrical behavior of in situ microfibrillar carbon black (CB)/poly(ethylene terephthalate) (PET)/polyethylene (PE) (m-CB/PET/PE) composites with various CB concentrations at ambient temperatures was studied under a direct-current electric field. The current-voltage (I-V) curves exhibited nonlinearity beyond a critical value of voltage. The dynamic random resistor network (DRRN) model was adopted to semi-qualitatively explain the nonlinear conduction behavior of m-CB/PET/PE composites. Macroscopic nonlinearity originated from the interfacial interactions between CB/PET micro fibrils and additional conduction channels. Combined with the special conductive networks, an illustration was proposed to interpret the nonlinear I-V characteristics by a field emission or tunneling mechanism between CB particles in the CB/PET microfibers intersections.     

In Situ Synthesis of Robust Conductive Cellulose/Polypyrrole Composite Aerogels and Their Potential Application in Nerve Regeneration

Nanostructured conductive polymers can offer analogous environments for extracellular matrix and induce cellular responses by electric stimulation, however, such materials often lack mechanical strength and tend to collapse under small stresses. We prepared electrically conductive nanoporous materials by coating nanoporous cellulose gels (NCG) with polypyrrole (PPy) nanoparticles, which were synthesized in situ from pyrrole monomers supplied as vapor. The resulting NCG/PPy composite hydrogels were converted to aerogels by drying with supercritical CO₂, giving a density of 0.41–0.53 g cm^?3, nitrogen adsorption surface areas of 264–303 m² g^?1, and high mechanical strength. The NCG/PPy composite hydrogels exhibited an electrical conductivity of up to 0.08 S cm^?1. In vitro studies showed that the incorporation of PPy into an NCG enhances the adhesion and proliferation of PC12 cells. Electrical stimulation demonstrated that PC12 cells attached and extended longer neurites when cultured on NCG/PPy composite gels with DBSA dopant. These materials are promising candidates for applications in nerve regeneration, carbon capture, catalyst supports, and many others.     

Adsorption characteristics of malachite green dye onto novel kappa-carrageenan-g-polyacrylic acid/TiO2–NH2 hydrogel nanocomposite

Batch adsorption experiments were carried out for the removal of malachite green (MG) cationic dye from aqueous solution using novel hydrogel nanocomposite that was prepared by graft copolymerization of acrylic acid (AA) onto kappa-carrageenan (κC) biopolymer in the presence of a crosslinking agent, a free radical initiator and aminosilica-functionalized TiO₂ nanoparticles (κC-g-PAA/TiO₂–NH₂). The factors influencing adsorption capacity of the adsorbents such as initial pH value (pH₀) of the dye solutions, TiO₂–NH₂ content (wt%), initial concentration of the dye, amount of adsorbents, and temperature were investigated. The adsorption capacity of hydrogel nanocomposite for MG was compared with hydrogel. The adsorption behaviors of both adsorbents showed that the adsorption kinetics and isotherms were in good agreement with a pseudo-second-order equation and the Langmuir equation. The high adsorption capacity (q _m= 666–833 (mg/g)) and the favorable heterogeneity factor (n = 1.2–1.5) calculated from isotherm equations show the efficiency of the novel adsorbents.