Adhesion Behaviour of Organically-Modified Silicate Coatings on Stainless Steel

The mechanical properties of organically modified silicate coatings on stainless steel substrates were investigated, using nano-indentation and simultaneous in situ microtensile testing/optical microscopy. The load-displacement response and fracture behaviour is examined to ascertain the effects of different organic groups on the film properties and adhesion characteristics. The relationship between the morphology and mechanical properties of the films is discussed, and it is demonstrated that the mechanical response of the coatings is significantly influenced by the nature of the organic group attached to the ormocer precursor.     

Effects of coating composition and surface pre-treatment on the adhesion of organic-inorganic hybrid coatings to low density polyethylene (LDPE) films

Organic-inorganic hybrid coatings, obtained through the sol-gel chemistry from tetraethoxysilane and polyethylene-poly(ethylene glycol) block copolymer, have been prepared in different compositions and applied to untreated and plasma treated LDPE films by spin coating. The mechanical properties of the coatings and the adhesion between coating and substrate have been characterized by fragmentation test. An increase in coating strength, elongation at break and adhesion has been observed with increasing the organic fraction in the hybrid coating. A plasma treatment of the LDPE surface, just before the application of the coating, lead to an increase of the adhesion between coating and substrate (interfacial shear strength), leaving almost unaffected coating strength and strain at fragmentation onset.     

Heteropolysiloxane Coatings on Electrogalvanized Steel: Elaboration and Characterization

Heteropolysiloxane coatings were deposited on an electrogalvanized steel substrate by the dip-coating sol-gel technique. Different coating sols using two precursors, aminopropyltriethoxysilane and methyltriethoxysilane, diluted in a water/ethanol mixture with or without the presence of catalyst, were prepared. Thus, coatings incorporating into their structure, both amine and methyl groups of hydrophilic and hydrophobic character, respectively, were obtained.The characterization of the coatings was monitored at the various stages from the sol state to the solid state using several techniques, namely 29Si NMR, SEM, EMPA, XPS, FTIR and Raman spectroscopies, and the mechanical three-point flexure test. The capability of heteropolysiloxane coatings to protect the electrogalvanized steel substrate against humid corrosion and to act as an adhesion promoter has been investigated.     

Surface modification of surface sol-gel derived titanium oxide films by self-assembled monolayers (SAMs) and non-specific protein adsorption studies

Biological events occurring at the implant-host interface, including protein adsorption are mainly influenced by surface properties of the implant. Titanium alloys, one of the most widely used implants, has shown good biocompatibility primarily through its surface oxide. In this study, a surface sol-gel process based on the surface reaction of metal alkoxides with a hydroxylated surface was used to prepare ultrathin titanium oxide (TiOx) coatings on silicon wafers. The oxide deposited on the surface was then modified by self-assembled monolayers (SAMs) of silanes with different functional groups. Interesting surface morphology trends and protein adhesion properties of the modified titanium oxide surfaces were observed as studied by non-specific protein binding of serum albumin. The surface properties were investigated systematically using water contact angle, ellipsometry, X-ray photoelectron spectroscopy (XPS), and atomic force microscopy (AFM) measurements. Results showed that the surface sol-gel process predominantly formed homogeneous, but rough and porous titanium oxide layers. The protein adsorption was dependent primarily on the silane chemistry, packing of the alkyl chains (extent of van der Waals interaction), morphology (porosity and roughness), and wettability of the sol-gel oxide. Comparison was made with a thermally evaporated TiOx-Ti/Si-wafer substrate (control). This method further extends the functionalization of surface sol-gel derived TiOx layers for possible titanium alloy bioimplant surface modification.     

Inhibition effect of cerium in hybrid sol–gel films on aluminium alloy AA2024

Aluminium alloys such as AA2024 are susceptible to severe corrosion attack in aggressive solutions (e.g. chlorides). Conversion coatings, like chromate, or rare earth conversion coatings are usually applied in order to improve corrosion behaviour of aluminium alloys. Methacrylate‐based hybrid films deposited with sol–gel technique might be an alternative to conversion coatings. Barrier properties, paint adhesion and possibly self‐healing ability are important aspects for replacement of chromate‐based pre‐treatments. This work evaluates the behaviour of cerium as corrosion inhibitor in methacrylate silane‐based hybrid films containing SiO₂ nano‐particles on AA2024. Hybrid films were deposited on aluminium alloy AA2024 by means of dip‐coating technique. Two different types of coating were applied: a non‐inhibited film consisting of two layers (non‐inhibited system) and a similar film doped with cerium nitrate in an intermediate layer (inhibited system). The film thickness was 5 µm for the non‐inhibited system and 8 µm for the inhibited system. Film morphology and composition were investigated by means of GDOES (glow discharge optical emission spectroscopy). Moreover, GDOES qualitative composition profiles were recorded in order to investigate Ce content in the hybrid films as a function of immersion time in 0.05 M NaCl solution. The electrochemical behaviour of the hybrid films was studied in the same electrolyte by means of EIS technique (electrochemical impedance spectroscopy). Electrochemical measurements provide evidence that the inhibited system containing cerium displays recovery of electrochemical properties. This behaviour is not observed for the non‐inhibited coating. GDOES measurements provide evidence that the behaviour of inhibited system can be related to migration of Ce species to the substrate/coating interface. Copyright © 2010 John Wiley & Sons, Ltd.     

Mechanical and tribological properties of DLC coatings deposited by plasma-based ion implantation and deposition method on polyoxymethylene

Polyoxymethylene (POM, polyacetal) is one of the most popular plastics for machine elements, especially in Japan. However, it is difficult to use it under severe operating conditions such as high speed and high contact pressure. Diamond-like carbon (DLC) coatings were well known to be tribological and functional coatings. However, both POM and DLC coatings are difficult to adhere them each other. In the present paper, DLC coatings are deposited by plasma-based ion implantation and deposition (PBIID) method on POM substrate, and validity of DLC coatings on POM was investigated through friction and mechanical tests. When gas pressure was 0.2 and 0.8 Pa, hardness and adhesion properties of DLC coating deposited under gas pressure of 0.5 Pa were lower compared with under 0.2 and 0.8 Pa. For preparing DLC coatings having hard and good adhesion properties, relatively thin substrate was suitable. A correlation between relative humidity in the laboratory and friction coefficient was confirmed while DLC coatings remain on the substrate.     

Modification de la tenue mécanique d'un dépôt type Si — C sur acier par incorporation d'une intercouche métallique

SiC based coatings were deposited on a steel substrate by PACVD from TMS-Ar mixtures. The influence of a metallic interlayer between deposit and substrate on the mechanical stability has been studied through interface analysis and several mechanical tests (scratch, indentation, microbending in a SEM). The deposit adhesion is enhanced by a tantalum interlayer and is a function of its thickness. Micro-bending tests allowed to characterize the damage evolution and to obtain experimental parameters linked with the intrinsic properties of the coatings.     

Cerium hybrid silica coatings on stainless steel AISI 304 substrate

AISI 304 Stainless Steel is widely used in different industrial fields because of its mechanical and corrosion properties. However, its tendency to corrosion in presence of halide ions limits the applications. One strategy to improve the corrosion resistance is the use of coatings barriers containing corrosion inhibitors in their formulation. The lanthanides present attractive green and corrosion properties for the substitution of chromates, which are the most common substances used as corrosion protection. However, these compounds are highly toxic, and an intense effort is being undertaken to replace them. Cerium is a good alternative because of its relatively low cost and abundance. It fulfils the basics requirements for being considered an alternative inhibitor: the ions form insoluble hydroxides and they present low toxicity. Inorganic and hybrid sol-gel coatings have been developed to increase the corrosion resistance of metals and they provide an excellent vehicle for the incorporation of secondary phases including particles and metal ions as cerium ions. The aim of this work was to study the influence of the incorporation of cerium ions in hybrid silica sol-gel coatings deposited on AISI 304 stainless steel as substrate as a potential replacement of chromate treatments. This system should combine the barrier protection effect of silica coating with the corrosion inhibitor effect of the cerium ions inside the coatings. After 7 days of immersion in NaCl, coated substrates showed lower current densities than the bare steel, although the coatings produced from Ce (III) salts experience a slight weakening in time and those obtained from Ce (IV) chemicals evidence an enhance in the coating performance, probably due to the plugging of corrosion products in the defective areas of the film.     

Mechanical Properties of SiO2-PMMA Based Hybrid Organic-Inorganic Thin Films

Nano-indentations using a Berkovich indenter were performed in order to analyze the mechanical properties of hybrid organic-inorganic coatings. This technique allows to measure low load deformations and therefore to estimate quantitatively mechanical properties of the coatings. The elastic modulus and the hardness were determined on the basis of the load-displacement curve. We report results obtained for class II hybrid coatings based on SiO₂-PMMA prepared by sol-gel process. The effects of coating composition were investigated.     

Corrosion protection of AA6061-T4 alloy by sol–gel derived micro and nano-scale hydroxyapatite (HA) coating

Micron and nano-scale hydroxyapatite (HA) were coated successfully on AA6061-T4 substrates by sol–gel method. Besides, the effects of coating thickness on adhesion strength and corrosion behaviour of the coatings were studied. Corrosion resistance was measured by potentiodynamic polarization test using a potentiostat under in vitro conditions. The coatings before and after corrosion tests were characterized by adhesion tests, a scanning electron microscopy attached with EDS and X-ray diffraction analysis. The results revealed that all the coatings exhibit a passive behaviour in Ringer’s solution. Specimens coated with nano-scale HA had the higher corrosion resistance than micro-scale coatings. The highest corrosion resistance appeared to be for the ~30 μm nano-scale HA coated substrates. However, for micro-scale HA coatings, the highest adhesion resistance was obtained at ~30 μm film thickness.     

Evaluation of bias voltage effect on diamond‐like carbon coating properties deposited on tungsten carbide cobalt

Diamond‐like carbon (DLC) coatings are getting new trends for cutting tool applications. In this research work, the DLC coatings were deposited on 15 × 15 × 5‐mm tungsten carbide cobalt substrates with variation of bias voltage from 0 to 500 V. The DLC films of 400 nm were deposited using filter cathode vacuum arc system, and 100‐nm chromium interlayer was deposited by sputtering. The optimized conditions for plasma pretreatment at different argon flow rates and deposition rates with bias variation were found. The effect of bias voltage on microstructure, tribology, adhesion, and mechanical properties were evaluated. The characterization techniques employed were field emission electron microscopy, Raman spectroscopy, wear test, SEM, scratch test, and nano‐indentation. The effect of substrate pretreatment on film adhesion was also evaluated. It was observed that etching rate increased with the increase in Ar flow rate while DLC deposition and sputtering rates decreased with increase in the bias voltage. The characterization suggests the DLC coatings deposited at 0 V bias as optimum condition because of showing the best results among all other conditions. Copyright © 2014 John Wiley & Sons, Ltd.     

comportement en frottement sec de dépôts SiCx(H) (1,5

《Annales de Chimie Science des Materiaux》1998,23(5-6):879-890

Plasma-enhanced deposition of diamond-like carbon films on high temperature tolerant polymers

The feasibility of depositing carbon films with a diamond-like structure on high temperature polymers, using established plasma-enhanced chemical vapor deposition techniques, is explored. Potential uses for such a film will depend upon the adhesion of the film to the substrate, the properties of the deposited film, and the effect of the deposition process on the bulk properties of the polymer substrate. Amorphous carbon (diamond-like carbon) coatings with thicknesses ranging from 2 to 18 μm were deposited on polyimide substrates at temperatures below 420°C. Extended exposure to the plasma processing conditions caused no visible damage but halved the room-temperature tensile strength of the polymer films. Diamond-like carbon, graphitic carbon, and a precursor to the diamond-like carbon structure, attributed to an aromatic carbon ring structure, were observed. The optical transparency of the coated polymer film was attenuated uniformly across the spectral range, 2.5-22 μm. Static oxidation and limited thermal cycling of the coated polymer produced no widespread delamination of the coating from the substrate: neither the deposited film nor the coated regions of the polymer showed any effect when oxidized at 370°C, for 450 h. © 1994 John Wiley & Sons, Inc.     

Efficient approach to high barrier packaging using microfibrillar cellulose and shellac

This paper presents an investigation on the enhancement of the barrier properties of paperboard and paper. Microfibrillar cellulose (MFC) and shellac were deposited on the fibre based substrates using a bar coater or a spray coating technique. The air, oxygen and water vapour permeability properties were measured to quantify the barrier effect of the applied coatings. In addition, the mechanical properties were determined and image analysis of the structure was performed to examine the coating adhesion. The air permeance of the paperboard and papers was substantially decreased with a multilayer coating of MFC and shellac. Furthermore, for the MFC and shellac coated papers, the oxygen transmission rate decreased several logarithmic units and the water vapour transmission rate reached values considered as high barrier in food packaging (6.5 g/m² 24 h). The analysis of mechanical and morphological properties indicated good adhesion between the coating and the base substrate.     

Development of Anti-Reflection (AR) Coating on Plastic Panels for Display Applications

Traditionally, various vacuum-based processes have been used for producing interference-type anti-reflection (AR) coatings on large area substrates for different commercial applications. In this paper, the development of sol-gel derived AR coating on large plastic substrates for display application is presented. The sol-gel dip coating process was used to deposit thin films on large size plastic panels. By developing sols with different refractive indices, multi-layer thin-film AR coating stacks were designed and fabricated. These coatings possess good uniformity and meet stringent automotive specifications. This technology has been commercialized successfully for dashboard instrument panel application in Toyota's new hybrid engine car, named Prius.In this paper, AR coatings prepared by the sol-gel process are reviewed. The basic design concept for an AR coating, the coating preparation procedure, and important parameters of the solution coating process are discussed. Optical constants of the coating materials were characterized by using spectroscopic ellipsometry. Optical, mechanical and environmental tests were performed on the sol-gel derived AR coating stack. The sol-gel derived AR coating possesses equivalent or superior properties when compared to the major commercially available AR coating products.     

Influence of the Deposition Parameters on the Characteristics of Aerosol-Gel Deposited Thin Films

The aerosol-gel process is a thin film deposition process based on the sol-gel polymerisation of a liquid film deposited from an ultrasonically sprayed aerosol. This process offers an attractive alternative for the deposition of sol-gel thin films. The effects of the aerosol deposition route on the film characteristics have been investigated with regard to sol-gel chemistry. TEOS solutions have been studied by viscosimetry and FTIR spectroscopy using an ATR device. Silica xerogel coatings have been studied by transmission FTIR and optical microscopy. Film morphology and uniformity depend closely on the aerosol deposition conditions. The film growth is controlled by a droplet coalescence surface phenomenon.     

Coating and Gas Permeation Properties of Urushiol-Based Organic/Inorganic Hybrid Films

The silica and urushiol based organic/inorganic hybrid was prepared with TEOS and urushiol by sol-gel process. GLYMO, as a silane-coupling agent, was used to obtain crack-free homogeneous films in various molar ratios, and to improve the adhesion between corona-treated BOPP substrate and the coatings. Two kinds of coating solutions were prepared; one was composed of TEOS and urushiol, the other was a mixture of TEOS, GLYMO and urushiol. Urushiol created less cracks on the film in a narrow range of molar ratios. As the amounts of urushiol were increased, the coating solutions quickly became heterogeneous. GLYMO was sufficient to prevent microcracks on the coated film and provided homogeneous coating solution. TEOS/urushiol and TEOS/GLYMO/urushiol coating solution gave insignificant effect on the permeability coefficients of oxygen, nitrogen and carbon dioxide, because the unsaturated alkyl side chain of urushiol might retard the formation of a dense structure between the inorganic silicate and the organic urushiol phase. From the antibacterial test of uncoating PP substrate and the coated film with hybrid solution, the reduction of bacteria of coating film was calculated to be 99.8%.     

TG/DTG/DTA/DSC as a tool for studying deposition by the sol-gel process on materials obtained by rapid prototyping

In rapid prototyping (RP), building 3D physical prototypes involves the addition of material in layers. The sol-gel route is an alternative to produce multicomponent oxide materials with chemical, physical and thermal properties that cannot be obtained by other processes. The sol-gel method allows for the preparation of coatings on several kinds of materials, directly influencing the materials’ properties. In this work, metal oxides were prepared by the sol-gel process and deposited further by dip-coating technique on ABS and Nylon substrates obtained by RP. The resulting coating presented good adhesion to the substrates. The obtained materials were characterized by scanning electron microscopy (SEM) and thermal analysis (TA).     

X-Ray Spectroscopic Investigation of the Zr-Site in Thin Film Sol-Gel Surface Preparations

X-ray photoelectron spectroscopy (XPS) and x-ray absorption spectroscopy (XAS) measurements were made on thin film (1000 Å) sol-gel adhesion promoting surface treatments. These silicon/zirconium-containing sol-gel coatings are possible replacement processes for traditional surface preparations that use environmentally undesirable and potentially toxic materials. The sol-gels were waterborne mixtures formulated with tetra-n-propoxyzirconium (TPOZ) and a silane, either 3-glycidoxypropyl-trimethoxysilane (GTMS) or 3-aminopropyl-triethoxysilane (APS). Results show that dried sol-gel powders formulated with TPOZ or TPOZ + GTMS have longer Zr—O bond lengths (2.18 Å, CN 7 or 8) than the TPOZ + silane + metal substrate samples (2.10 Å, CN 6). The fraction (+/– 0.10) of Zr in a short bonded 6-fold site is highest (0.80) for TPOZ + (APS or GTMS) on (Ti or Al), at an intermediate value (0.40) for TPOZ on Ti and low (0.10) for the powders. For sol-gels deposited on a metal substrate, there are indications of a chemical bond between the thin film sol-gel and the metal substrate. The TPOZ + APS coatings on Ti data suggest that this Zr—O—Ti bond is present with a Zr—Ti separation of 3.5 Å. Only subtle differences were observed in the near-neighbor bonding due to curing treatment variations from room temperature to 125°C, alloy substrate variations (Ti-6Al-4V/Al 2024), and age of the deposited sol-gel coating (up to 1 year).     

高折射率有机/无机纳米杂化透明膜层材料的制备与性质研究

采用溶胶-凝胶法,将钛酸酯和硅烷偶联剂(KH-560)进行共水解,经涂膜、固化,制备了一系列含有无机二氧化钛纳米相的无机/有机杂化膜层材料,通过不同方法对杂化膜层的微结构、光学、机械和热性质进行了表征.结果表明,所得到的有机/无机纳米复合膜层,在可见光范围内的透过率均在90%以上,同时具有较好的耐热性和较高的折射率(nd=1.47~1.73),并且膜层与基材的附着性好,铅笔硬度达到4~5H.