Preparation and structure characterization of carbons prepared from resorcinol-formaldehyde resin by CO2 activation

In this work, carbon xerogels with a high pore volume and surface area (up to 2.58 cm³/g and 3200 m²/g respectively) have been synthesized using the sol-gel polycondensation of resorcinol (R) with formaldehyde (F) in a basic medium of monoethanolamine (MEA), followed by drying and pyrolysis. This medium (MEA) has not been used in previous investigations. The effect of activation with CO₂ on the pore size distribution and the chemical functional groups has been investigated using N₂ (77 K) adsorption, FTIR and elemental analysis techniques. A series of experiments has been conducted to investigate the effect of activation time and activation temperature. Activation of the samples was carried out at 850, 900 and 980 °C for times ranging from one to three hours. Within the range of activation conditions, an increase in activation time at 850 °C results in a continuous steady rise of the BET surface area and total pore volume. However, at the two higher temperatures, the surface area shows a maximum when plotted against activation time. FT-IR results show that the use of MEA as a catalyst leads to the formation of nitrogen functional groups in the surface of the resin.     

Preparation of mesoporous activated carbons from coal liquefaction residue for methane decomposition

Mesoporous activated carbons were prepared from direct coal liquefaction residue(CLR)by KOH activation method,and the experiments were carried out to investigate the effects of KOH/CLR ratio,solvent for mixing the CLR and KOH,and carbonization procedure on the resultant carbon texture and catalytic activity for catalytic methane decomposition(CMD).The results showed that optimal KOH/CLR ratio of 2:1; solvent with higher solubility to KOH or the CLR,and an appropriate carbonization procedure are conductive to improving the carbon pore structure and catalytic activity for CMD.The resultant mesoporous carbons show higher and more stable activity than microporous carbons. Additionally,the relationship between the carbon textural properties and the catalytic activity for CMD was also discussed.     

Preparation and characterization of activated carbon from pine cone by microwave-induced ZnCl2 activation and its effects on the adsorption of methylene blue

In this work, activated carbon prepared from pine cone (PCAC) with ZnCl₂ as an activation agent under microwave radiation was investigated. The activation step was performed at the microwave input power of 400 W and radiation time of 5 min. The properties of activated carbon were characterized by N₂ adsorption Brunauer–Emmett–Teller (BET), scanning electron microscopy and Fourier transform infrared spectroscopy. Results showed that the BET surface area, Langmuir surface area, and total pore volume of PCAC were 939, 1,486 m²/g and 0.172 cm³/g, respectively. Adsorption capacity was demonstrated by the iodine numbers. The adsorptive property of PCAC was tested using methylene blue dye. Equilibrium data was best fitted by the Langmuir isotherm model, showing a monolayer adsorption capacity of 60.97 mg/g. The pseudo-first- and pseudo-second-order kinetic models were examined to evaluate the kinetic data, and the rate constants were calculated. Adsorption of the dyes followed pseudo-first order kinetics. Thermodynamic parameters such as free energy, enthalpy and entropy of dye adsorption were obtained.     

Preparation of activated ordered mesoporous carbons with a channel structure

Activated ordered mesoporous carbons with a channel structure (AOMCs-CS) were successfully prepared by imposing CO(2) activation on ordered mesopore carbon C-FDU-15. It is found that the continuous carbon framework of the precursor C-FDU-15 plays an important role in keeping the order structure of the resulting AOMCs-CS. The mild activation (e.g., 31 wt % burnoff) does not impair the order degree. After that, the order degree gradually decreases with further increasing burnoff. However, the basic hexagonal mesostructure of C-FDU-15 can still be found in the AOMCs-CS when the burnoff is up to 73 wt %, although many carbon walls are punched and thus many larger mesopores and marcropores are generated. With increasing burnoff, the surface area and volume of micropores increase first and then decrease, and the surface area and volume of mesopores continuously increase. The highest measured Brunaruer-Emmett-Teller (BET) surface area, micropore volume, and total pore volume of the AOMCs-CS reach 2004 m(2)/g, 0.50 cm(3)/g, and 1.22 cm(3)/g, respectively.     

Preparation and characterization of activated carbons from Sterculia alata nutshell by chemical activation with zinc chloride to remove phenol from wastewater

Nutshells of Sterculia alata, a forest waste, were used to prepare activated carbons by zinc chloride activation under four different activation atmospheres, to develop carbons with substantial capability, and to adsorb phenol from wastewater. Experiments were carried out at different chemical ratios (activating agent/precursor). Effect of carbonization temperature and time are the important variables, which had significant effect on the pore structure of carbon. Developed activated carbon was characterized by SEM analysis. Pore volume and surface area were estimated by Hg porosimetry and BET surface area analyses. The carbons showed surface area and micropore volumes of around 712 m²/g and 0.542 cm³/g, respectively. The activated carbon developed shows substantial capability to adsorb phenol from wastewater. The kinetic data were fitted to the models of intraparticle diffusion, pseudo-second order, and Lagergren model and followed more closely the pseudo-second-order chemisorption model. The isotherm equilibrium data were well-fitted by the Langmuir and Freundlich models. The maximum uptake of phenol was found at pH 3.5.     

Preparation and characterization of high-specific-surface-area activated carbons from K2CO3-treated waste polyurethane

An activated carbon with high specific surface area was prepared from polyurethane foam by chemical activation with K2CO3 and the influences of carbonization temperature and impregnation ratio on the pore structure of the prepared activated carbon were investigated. It was found that the specific surface area of the activated carbon was at a maximum value (about 2800 m(2)/g) at a carbonization temperature of 1073 K and at an impregnation ratio of 1.0. It was concluded that the polyurethane foam structure was modified during impregnation by K2CO3, K2CO3 promoted charring during carbonization, and then the weight loss behavior was changed below 700 and above 1000 K, carbon in the char was consumed by K2CO3 reduction, and this led to the high specific surface area. The prepared activated carbon had a very sharp micropore size distribution, compared with the commercial activated carbon having high specific surface area. The amounts of three organic vapors (benzene, acetone, and octane) adsorbed on the prepared activated carbons was much larger than those on the traditional coconut shell AC and the same as those on the commercial activated carbon except for octane. We surmised that the high specific surface area was due to the modification of the carbonization behavior of polyurethane foam by K2CO3.     

Preparation of activated carbon from organic fraction of municipal solid wastes by ZnCl2 activation method and use it for elimination of chromium(VI) from aqueous solutions

In this study, the use of the organic fraction of municipal solid waste as an abundant and low-cost raw material for producing activated carbon was investigated. For this purpose, ZnCl₂ was used as a chemical activation agent and the carbonization process took place at 800 °C in N₂ atmosphere. Seven sorbents were prepared by chemical activation (pyrolysis under N₂ atmosphere at temperature of 800 °C after impregnation with ZnCl₂) with different ratios of ZnCl₂. The optimum ratio of organic fraction of municipal solid waste to ZnCl₂ was inspected via methylene blue number and iodine number (ASTM Designation: D4607–94). The results showed that the adsorbent with 60 % ZnCl₂/raw material was the most appropriate one with a satisfactory adsorption capacity, 112.4 mg g^?1 for methylene blue and 134.0 mg g^?1 for iodine. In addition, the structural analysis of this sorbent was performed using FT-IR, BET surface area, SEM–EDX and thermal analysis. Application of this sorbent to remove Cr(VI) from wastewater was studied to find an adsorption capacity of 66.7 mg g^?1. The experimental adsorption equilibrium data were fitted to Langmuir adsorption model with an acceptable adsorption capacity of 66.7 mg g^?1.     

Preparation and characterization of spherical polymer packings from polybutadiene for size-exclusion chromatography

Porous polymer spherical particles for column packings in nonaqueous size-exclusion chromatography (SEC) were prepared from 1,2-syndiotactic polybutadiene by suspension and evaporation method. The polymer microbeads obtained were crosslinked by radical reaction between 2-vinyl groups in polybutadiene with ultraviolet radiation, to render them insoluble. These microbeads have wider chromatographic separation width than polystyrene column packings. In addition, the polybutadiene microbeads did not show the excessive retention observed with commercial polystyrene columns for polycyclic aromatic compounds. Therefore, a close correlation between the elution volume and M, for polycyclic aromatic compounds was observed with polybutadiene microbeads columns.     

Characteristics of activated carbons prepared from pistachio-nut shells by physical activation

Activated carbons were prepared from pistachio-nut shells, which are one type of lignocellulosic material, by a two-step physical method. The effects of the preparation variables on the activated carbon pore structure were studied, followed by the optimization of these operating parameters. It was found that the activation temperature and dwell time are the important parameters that affect the characteristics of the activated carbons obtained. The effects of CO(2) flow rate and heating rate during activation were also studied. Under the experimental conditions used, the optimum conditions to prepare activated carbons with high surface area and pore volume were identified. The microstructure of the activated carbons prepared was examined by scanning electron microscopy while the Fourier transform infrared spectra showed the changes in the surface functional groups produced during the different preparation stages.     

Preparation and structural characterization of activated carbons based on polymeric resin

In this work, activated carbons (ACs) with high porosity were synthesized from polystyrene-based cation-exchangeable resin (PSI) by chemical activation with KOH as the activating agent. And the influence of the KOH-to-PSI ratio on the porosity of the ACs studied was investigated by using nitrogen adsorption isotherms at 77 K and a scanning electron microscope (SEM). As a result, PSI could be successfully converted into ACs with well-developed micro- and mesopores. The specific surface area and pore volumes increased with an increase in the KOH-to-PSI ratio. However, it was found that the addition of KOH did lead to the transformation of the micropores to the meso- and macropores. From the results of pore size analysis, quite different pore size distributions were observed, resulting from the formation of new pores and the widening of the existing micropores during KOH activation. A SEM study showed that the resulting carbons possessed a well-developed pore structure and the pore size of the ACs studied increased with the KOH-to-PSI ratio.     

Surface functionalization of mesoporous and microporous activated carbons by immobilization of diamine

The introduction of amino groups on HNO3-treated microporous (AC(micro)-At) and mesoporous (AC(meso)-At) activated carbon, which was followed by thionyl chloride (SOCl2) treatment, by immobilization of diamine compounds was investigated in terms of change in pore characteristics. The immobilization was improved by treatment with SOCl2. The BET surface area of AC(micro)-At largely decreased by immobilization of ethylenediamine (EDA) and hexamethylenediamine (HMDA). Decreases in BET surface area and pore volume of AC(meso)-At by immobilization of EDA and HMDA were scarcely observed. These results suggest that amino groups introduced to mesoporous activated carbon are effective as functional groups for additional reactions.     

Preparation and characterization of activated carbon from date stones by physical activation with steam

Activated carbons are produced from wastes of Algerian date stones by pyrolysis and physical activation in the presence of water vapor into a heated fixed-bed reactor. The effect of pyrolysis temperature and activation hold time on textural and chemical surface properties of raw date stones and carbon materials produced are studied. As expected, the percentage yield decreases with increase of activation temperature and hold time. The characterization of carbon materials is performed by scanning electron microscopy (SEM). X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR) and nitrogen adsorption (BET). Results show the presence of cellulose and hemicellulose in the raw material, and the predominance of carbon and graphite after pyrolysis. Different oxygen-containing functional groups are found in the raw material while aromatic structures are developed after pyrolysis and activation. The best specific surface area (635 m² g⁻¹) and microporous volume (0.716 cm³ g⁻¹) are obtained when the date stones are grinded, pyrolysed at 700 °C under a 100 cm³ min⁻¹ nitrogen flow and then activated under water vapor at 700 °C for 6 h.     

Porosity and sorption properties of activated carbons prepared from anthracite by steam-air activation

Fundamental aspects of the steam-air activation of anthracite from Donets coal fields were studied. The effect of the flow rate of moistened air on the development of a porous structure and the sorption properties of the adsorbents obtained were examined.     

Preparation and characterization of spherical mesoporous ZrO_2-Al_2O_3 composites with high thermal stability

Spherical mesoporous ZrO2-Al2O3 composites containing different zirconia content have been synthesized by an oil-column sol-gel method.A mixed alumina-zirconia hydrosol and hexamethylenetetramine solution were mixed together and added dropwise into a hot oil column.Due to the surface tension,spherical gel particles were formed in the oil column.The spherical gel particles were then aged and washed by deionized water and dried at 120 ℃ for 12 h and then calcined at 600 ℃ for 8 h,960 ℃ for 8 h or 1200 ℃ for 1...     

Preparation of Activated Carbon from Sawdust by ZnCl2 Activation

Activated carbon is a remarkable adsorbent with high specific surface area and adsorption capacity, and has been widely used in industries and environmental protection. How to develop new type techniques of activated carbon production and prepare high adsorption capacity products are important.     

Sorption properties of activated carbons obtained from corn cobs by chemical and physical activation

The paper presents results of a study on obtaining activated carbon from common corn cobs and on its use as adsorbent for removal of pollution from liquid and gas phases. The crushed precursor was subjected to pyrolysis at 500 and 800?°C in argon atmosphere and next to physical or chemical activation by CO₂ and KOH respectively. The effect of pyrolysis conditions and activation method on the physicochemical properties of the materials obtained was tested. The sorption properties of the carbonaceous adsorbents obtained were characterized by determination of nitrogen dioxide and hydrogen sulphide sorption from gas stream in dry and wet conditions as well as by iodine and methylene blue removal from aqueous solution. The final products were microporous activated carbons of well-developed surface area varying from 337 to 1213 m²/g and showing diverse acid-base character of the surface. The results obtained in our study have proved that a suitable choice of the activation procedure for corn cobs permits production of cheap adsorbents with high sorption capacity toward toxic gases of acidic character as well as different pollutants from liquid phase.     

Porous properties of activated carbons from waste newspaper prepared by chemical and physical activation

Activated carbons were prepared from old newspaper and paper prepared from simulated paper sludge by chemical activation using various alkali carbonates and hydroxides as activating reagents and also by physical activation using steam. In the chemical activation, the influence of oxidation, carbonization, and activation on the porous properties of the resulting activated carbons was investigated. The specific surface areas (S(BET)) of the activated carbons prepared by single-step activation (direct activation without oxidation and carbonization) were higher than those resulting from two-step activation (oxidation-activation and carbonization-activation) and three-step activation (oxidation-carbonization-activation) methods. The S(BET) values were strongly dependent on the activating reagents and the activating conditions, being >1000 m(2)/g using K(2)CO(3), Rb(2)CO(3), Cs(2)CO(3), and KOH as activating reagents but <1000 m(2)/g using Li(2)CO(3), Na(2)CO(3), and NaOH. These differences in S(BET) values are suggested to be related to the ionic radii of the alkalis used as activating reagents. The microstructures of the higher S(BET) samples show a complete loss of fiber shape but those of the lower S(BET) samples maintain the shape. In the physical activation, the porous properties of the activated carbons prepared by the single-step method were examined as a function of the production conditions such as activation temperature, activation time, steam concentration, and flow rate of the carrier gas. The maximum S(BET) and total pore volume (V(P)) were 1086 m(2)/g and 1.01 ml/g, obtained by activation at 850 degrees C for 2 h, flowing 20 mol% of steam in nitrogen gas at 0.5 l/min. A correlation was found between S(BET) and the yield of the product, the maximum S(BET) value corresponding to a product yield of about 10%. This result is suggested to result from competition between pore formation and surface erosion. Compared with chemically activated carbons using K(2)CO(3), the porous properties of the physically activated carbons have lower S(BET) and V(P) values because of the smaller size and lower volume of their micropores. On the other hand, they retain the original fiber shape and the paper sheet morphology after activation.     

Preparation and drug release behavior of temperature-responsive mesoporous carbons

A temperature-responsive composite based on poly (N-isopropylacrylamide) (PNIPAAm) and ordered mesoporous carbons (OMCs) has been successfully prepared by a simple wetness impregnation technique. The structures and properties of the composite were characterized by infrared spectroscopy (IR), X-ray diffraction (XRD), transmission electron microscopy (TEM), N₂ sorption, thermogravimetric analysis (TG) and differential scanning calorimetry (DSC). The results showed that the inclusion of PNIPAAm had not greatly changed the basic ordered pore structure of the OMCs. Ibuprofen (IBU) was selected as model drug, and in vitro test of IBU release exhibited a temperature-responsive controlled release delivery.     

Preparation of spheroidal and ellipsoidal particles from spherical polymer particles by extension of polymer film

Generation of particles of various sizes and shapes can be of great interest to scientists and engineers. We have developed a new and robust apparatus which can generate oblate spheroids from spherical polymer particles. A sheet of film dispersed with spherical particles was held by an eight-jaw extensional apparatus. The jaws were positioned in the edges of a regular octagon and moved radially to induce biaxial extension in an oil bath above the glass transition temperatures of the film and particles. We have demonstrated that polystyrene particles dispersed in a polyvinyl alcohol film can be stretched to generate various shapes by this method. The microscopic studies show that the oblate spheroids obtained by this method are virtually exact spheroids without showing knife edges. Also depending on positions with regard to holders, ellipsoids and even prolate spheroids can be obtained. The method has been found to be robust in that the deformation is always reproducible regardless of film thickness and very small deformation can be applied for nearly spherical particles. We have confirmed that this method can be applied for particles of submicrons to 10?μm in diameter or even larger ones. It is expected that the spheroids and ellipsoids obtained by this method can be of help in many studies including colloids, suspension rheology, electrophoresis, printed electronics, and pharmaceutical science.