Vacuum Arc Anode Phenomena

This paper briefly reviews anode phenomena in vacuum arcs, specially experimental work. It discusses, in succession, arc modes at the anode, anode temperature measurements, anode ions, transitions of the arc into various modes (principally the anode spot mode), and theoretical explanations of anode phenomena. The two most common anode modes in a vacuum arc are a low current mode where the anode is basically passive, acting only as a collector of particles emitted from the cathode, and a high current mode with a fully developed anode spot. Characteristically this anode spot has a temperature near the atmospheric boiling point of the anode material and is a copious source of vapor and energetic ions. However, other anode modes can exist. A low current vacuum arc with electrodes of readily sputterable material may emit a flux of sputtered atoms from the anode. Usually this sputtered flux will have little effect upon the vacuum arc, but in certain circumstances it could be significant. A vacuum arc doesn't always transfer directly from a low current mode to the anode spot mode. In appropriate experimental conditions, formation of an anode spot may be preceded by the formation of an anode footpoint. This footpoint is luminous, but much cooler than a true anode spot. Finally, (again in appropriate circumstances) several small anode spots may form instead of one large anode spot. With sufficient increase in arc current or arcing time these will usually combine to form a single large active spot.     

Electrical and Spectral Characteristics of a Heated Cathode Discharge in Metal Vapors

A new type of discharge in pure metal vapors like copper or titanium is described. A stable discharge is produced between a heated cathode and the anode which has a melted spot on its surface due to the electron bombardment. The spectral characteristics prove that the discharge take place in the vapors of the anode material continuously evaporated from the melted spot on the anode. The discharge has a similar behaviour as the low voltage arc.     

Anode jet in a high-current vacuum arc

A stable intense jet with a clear-cut bright sheath has been detected on the anode of a 10-ms-long high-current vacuum arc with a current amplitude of 15 kA. The jet is adjacent to the hot spot of a molten metal on the anode surface. The primary light of the jet is emitted by neutrals. The sheath of the jet is surrounded by an ion-induced diffuse glow. The anode jet arises from interaction between the cathode and anode plasmas. Because of this, the size of the jet inversely depends on the current of the arc and the jet becomes observable only by the end of the current pulse. This object (anode jet with a bright sheath) is well reproducible when the arc is initiated between copper-chromium electrodes. In the case of pure copper electrodes, such objects occur randomly and appear at long projections of the molten metal, where heat release is hampered, and at large drops moving in the interelectrode gap. This means that the anode evaporation intensity is crucial for the appearance of bright-sheath jets.     

Discharge Modes at the Anode of a Vacuum Arc

Five possible discharge modes can exist at the anode of a vacuum arc. The two most common anode modes are a low current mode, where the anode is basically inert; and a high current mode with a fully developed anode spot. This anode spot is very bright, has a temperature near the boiling point of the anode material, and is a copious source of vapor and energetic ions. Three additional anode modes can occur in appropriate circumstances. A low current vacuum arc with electrodes of readily sputterable material will emit a flux of sputtered atoms from the anode. At intermediate currents, an anode footpoint can form. This footpoint is luminous, but much cooler than a true anode spot. Finally, a high current mode can exist where several small anode spots are present instead of a single large anode spot.     

Physical and theoretical aspects of a new vacuum arc controltechnology-self arc diffusion by electrode: SADE

Our new vacuum arc control technology SADE doubles the high current interruption capability of our conventional axial magnetic field technology. First, we describe the vacuum arc motion behavior recorded by a high speed charge-coupled device video camera. This arc behavior is closely related to axial magnetic field intensity. In particular, it depends on the profile of the externally generated axial magnetic field. The anode spot is likely to move to the highest magnetic field intensity. Second, we describe analytical results for concentration of vacuum arc at the anode side contact surface. This analysis implies the possibility of an ideal magnetic field profile and intensity for vacuum arc control. Finally, we describe experimental results for vacuum arc control compared with the physical and theoretical results mentioned above, and we show a practical electrode configuration for vacuum interrupters and its application in a high current interruption experiment     

Erosion of tube electrodes in vortex plasmatorches

The stationary modes of the end-face tube electrodes operation are under consideration. The formation of cathode and anode jets which cause dramatic increase in the electrode erosion at the arc current growth has been explained. We have considered the ways to increase the life-time of the continuous operation of tube electrodes. The analysis of the thermophysical interaction of the arc spot and electrode surface has enabled us to choose the optimum metal for the electrode.     

The Influence of the Self-Magnetic Field on the Steady-State Current Distribution in an Axially Flowing Conducting Medium

The steady-state electric current distribution in a multicathode-spot vacuum arc was determined by a solution of the magnetic transport equation subject to various boundary conditions. The inter-electrode region of the arc is modeled as a uniform plasma flowing from the cathode to the anode. Dimensional analysis shows that three parameters determine the magnetic field, and hence the current density which is derived from it: AR-the ratio of the electrode separation to the electrode radius, Rmm-magnetic Reynolds number of the axial material flow, and Rme-magnetic Reynolds number of the axial electron flow. While the anode side of the conducting medium is described as an equipotential surface, the following three cases of boundary conditions for the cathode side are examined: 1) a known current density distribution is assumed over the entire cathode side of the plasma surface; 2) the cathode side is an equipotential surface; and 3) the current is allowed to cross the cathode surface only through a finite number of ring shaped regions. Numerical solutions of the nonlinear magnetic transport equation show a constriction of the current at the anode side for all boundary conditions mentioned. On the other hand, the current moves to the perimeter of the cathode for boundary condition 2). When AR, Rmm, and Rme equal 0.72,-0.16, and 1.73, respectively, and a uniform current density flows at the cathode side, the on-axis current density at the anode is six times larger than its value at the cathode.     

Anode Spot Instability I. The Homogeneous Short Gap Instability

If the current in a "vacuum arc" surpasses a certain critical value a conspicuous and destructive phenomenon occurs at the anode, the ANODE CONSTRICTION INSTABILITY or ANODE SPOT FORMATION [1 - 10]. This paper will give a quantitative analysis of this phenomenon within the limits of a model which can be characterized by lateral homogenity, collision dominance and small electrode separation. Matching the various model regions results in a differential equation for the anodic spot area which exhibits an anode constriction instability of the "explosive type". A marginal instability criterion is derived and evaluated for various materials. This yields extensive information about the dependence of the constriction instability on the parameters of the experimental set up. The findings are compared with the experimental results and show satisfactory agreement within the limitations of experiments and theory.     

Mechanisms of anode power deposition in a low pressure free burningarc

Anode power deposition is a dominant power loss mechanism for arcjets and magnetoplasmadynamic (MPD) thrusters. In this study, a free burning arc experiment was operated at pressures and current densities similar to those in arcjets and MPD thrusters in an attempt to identify the physics controlling this loss mechanism. Use of a free burning arc allowed for the isolation of independent variables controlling anode power deposition and provided a convenient and flexible way to cover a broad range of currents, anode surface pressures, and applied magnetic field strengths and orientations using an argon gas. Test results showed that anode power deposition decreased with increasing anode surface pressure up to 6.7 Pa and then became insensitive to pressure. Anode power increased with increasing arc current, while the electron number density near the anode surface increased linearly. Anode power also increased with increasing applied magnetic field strength due to an increasing anode fall voltage. Applied magnetic field orientation had an effect only at high currents and low anode surface pressures, where anode power decreased when applied-field lines intercepted the anode surface. The results demonstrated that anode power deposition was dominated by the kinetic energy of the current-carrying electrons acquired over the anode fall region. Furthermore, the results showed that anode power deposition can be reduced by operating at increased anode pressures, reduced arc currents, anode current densities, and applied magnetic field strengths, and with magnetic field lines intercepting the anode     

Vacuum Arc Anode Phenomena

This paper presents a brief review of anode phenomena in vacuum arcs. It discusses in succession the transition of the arc into the anode spot mode; the temperature of the anode before, during, and after formation of an anode spot; and anode ions. Characteristically the anode spot has a temperature of the order of the atmospheric boiling point of the anode material and is a copious source of vapor and energetic ions. The dominant mechanism controlling the transition of the vacuum arc into the anode spot mode appears to depend upon the electrode geometry, the electrode material, and the current waveform of the particular vacuum arc being considered. Either magnetic constriction in the gap plasma or gross anode melting can trigger the transition, indeed a combination of the two is a common cause of anode spot formation.     

Investigation of ion behavior associated with anode-spot modetransition in vacuum arcs

The ion behavior phenomenon associated with transitions of the anode discharge mode to the anode-spot mode is studied by measuring the wall ion current and by spectroscopic observation in vacuum arcs. The anode mode transfers when the wall ion current attains a certain magnitude that is independent of the cathode, but dependent on the anode. The ion-current function to the arc current increases when the arc current increases in the diffuse arc. Spectral-line intensity of Cu III emitted from the plasma in the anode region increases with an instantaneous arc current of a 5-kA peak (kAp) sinusoidal half-wave. These findings suggest an idea for the mode transition, that an ion generation region appears, and that an increase in the ion density produces a positive potential hump near the anode, which results in the negative anode voltage drop triggering the mode transition. After the mode transition, an arc current is found to reduce the ion current near the crest of a sinusoidal current in a copper arc. This appears to be significant for the arc on a small anode. The decrease in the ion current is attributed to the recombination of ions decelerated by anode vapor with electrons emitted from the hot spot on the anode     

Cathode spot dynamics on pure metals and composite materials inhigh-current vacuum arcs

An investigation has been carried out of cathode spot dynamics in a triggered vacuum arc in a demountable chamber. A rectangular current pulse of 1-5 kA, 1-5 ms has been used. Sufficient statistics were collected. The expansion of a cathode spot ring on a clean, pure metal surface was corroborated to be a retrograde movement in the self-magnetic field which obeys the same law as the movement of a single spot in an external magnetic field. The influence of a contact gap of 0.5-8 mm and current on the dynamics of cathode spots was investigated. The gap dependence of the proportional coefficient between the spot velocity and magnetic field in the case of a pure copper cathode was obtained. A phenomenon was discovered, where a group of cathode spots form in the short arcs on the CuCr cathodes after a transition diffuse arc stage. The follow-up investigation revealed that a close interrelation exists between the cathode and anode processes in short arcs. This interrelation is responsible for the appearance of the discovered phenomenon. Short-circuit performance tests conducted for a commercial vacuum interrupter proved cathode spot group formation to be responsible for the interruption failure at short contact gaps     

纵磁作用下真空电弧单阴极斑点等离子体射流三维混合模拟

真空电弧的特性直接受到从阴极斑点喷射出的等离子体射流的影响,对等离子体射流进行数值仿真有助于我们深入了解真空电弧的内部物理机制.然而,磁流体动力学和粒子云网格仿真方法受限于计算精度和计算效率的原因,无法有效地应用于真空电弧等离子体射流仿真模拟.本文开发了一套三维等离子体混合模拟算法,并在此基础上建立了真空电弧单阴极斑点射流仿真模型,模型中将离子作宏粒子考虑,而电子作无质量流体处理,仿真计算了自生电磁场与外施纵向磁场作用下等离子体的分布运动状态.仿真结果表明,单个阴极斑点情况下真空等离子体射流在离开阴极斑点后扩散至极板间,其整体几何形状为圆锥形,离子密度从阴极到阳极快速下降.外施纵向磁场会压缩等离子体,使得等离子体射流径向的扩散减少并且轴线上的离子密度升高.随着外施纵向磁场的增大,其对等离子体射流的压缩效应增强,表现为等离子体射流的扩散角度逐渐减小.此外,外施纵向磁场对等离子体射流的影响也受到电弧电流大小的影响,压缩效应随电弧电流的增加而逐渐减弱.     

Photographic appearance of high-current vacuum arcs prior to and during anode spot formation

This article presents the results of research on the photographic appearance of a highcurrent vacuum arc between butt type copper electrodes a of 30–80 mm diameter and a fixed gap of 10 mm. Current pulses of up to 30 kA peak amplitude at an initial value of (di/dt)₀ from 1–10kA/ms and a duration of approximately 14 ms were applied. Arcs were photographed with a high-speed framing camera, mostly at 10⁴ frames/s. A detailed study of discharge modes in phase transition from a high-current diffuse arc to a constricted arc with an anode spot was conducted. Most of the measurements were obtained at a peak current slightly in excess of 10 kA for electrodes of 55 mm diameter. It was found that at peak current exceeding moderately the threshold value of the onset of anode spot formation, the arc is characterized by the following main features: the formation of an anode spot and an anode plasma jet occurs concurrently with a local concentration of cathode spots; the anode spot is, most often, formed on the electrode edge; the coexistence of very varied structures of spots on the cathode; the lack of considerable constriction of the cathode discharge; the pseudo-periodic shrinking and expansion of the area occupied by cathode spots; the existence of a relatively dark space separates the anode plasma jet from the plasma sheath near the cathode surface; the plasma space distribution in the interelectrode gap is non-uniform and non-stationary.This work was supported by State Committee for Scientific Research within the research project No. 3 P40101507.     

Characteristic features of the emission properties of pulsed broad-beam ion and plasma sources utilizing the evaporation of metal by a vacuum arc

An experimental confirmation was obtained of the anode potential fall effect in pulsed broad-beam ion and plasma sources utilizing the evaporation of metal by a vacuum arc. An increase in the overall voltage across the arc discharge was discovered. The investigations demonstrated that the magnitude of the positive anode fall depends on the structural features of the ion source and are determined by the ratio of the plasma flux directed onto the lateral surface of the anode to the total plasma flux from the cathode spot. It was established that the anode fall effect is controlled and makes it possible to influence the homogeneity of the ion current distribution over the beam cross section, the efficiency of extracting ions from the plasma, and the charge composition of the ion flux.Scientific-Research Institute of Nuclear Physics, Polytechnic University, Tomsk. Translated from Izvestiya Vysshikh Uchebnykh Zavedenii, Fizika, No. 2, pp. 82–92, February, 1994.     

High current density spotless vacuum arc as a glow discharge

Vacuum discharge burning between a broad cathode and a point anode made of Mo, Cu, and Cd has been studied. This discharge operates in anode vapors and shows major arc characteristics, although no craters were examined on the cathode. The secondary electron emission is involved to explain current transport within the cathode region. This discharge is interpreted as a high density low voltage glow discharge. Having discussed the present and previous findings, the conclusion has been drawn that the secondary electron emission and “hump of potential” are dominant in the vacuum arc cathode spot     

A Review of Anode Phenomena in Vacuum Arcs

This paper discusses arc modes at the anode, anode temperature measurments, anode ions, transitions of the arc into various modes (principally the anode-spot mode), and theoretical explanations of anode phenomena. A vacuum arc can exhibit five anode discharge modes: 1) a low-current mode in which the anode is basically passive, acting only as a collector of particles emitted from the cathode; 2) a second low-current mode that can occur if the electrode material is readily sputtered (a flux of sputtered atoms will be emitted by the anode); 3) a footpoint mode, characterized by the appearance of one or more luminous spots on the anode (footpoints are much cooler than the true anode spots present in the last two modes); 4) an anode-spot mode in which one large or several small anode spots are present (such spots are very luminous, have a temperature near the atmospheric boiling point of the anode material, and are a copious source of vapor and ions); and 5) an intense-arc mode where an anode spot is present, but accompanied by severe cathode erosion. The arc voltage is relatively low and quiet in the two low-current modes and the intense-arc mode. It is usually high and noisy in the footpoint mode, and it can be either in the anode-spot mode. Anode erosion is low, indeed negative, in the two low-current modes, and it is low to moderate in the footpoint mode. Severe anode erosion occurs in both the anode-spot and intense-arc modes.     

Contact temperature and erosion in high-current diffuse vacuum arcson axial magnetic field contacts

We have investigated the surface heating effects of drawn vacuum arcs for several industrial designs of axial magnetic field (AMF) contacts, using near infrared (IR) photography of the Cu-Cr arcing surfaces with an image-intensified charge-coupled device (CCD) camera and an IR pyrometer. This enables detailed contact temperature mapping immediately after a half-cycle of arc current. The very homogeneous temperature distribution observed at current zero stands in contrast to the visually nonhomogeneous high-current diffuse arc, which was studied in separately reported experiments using high-speed digital photography and arc voltage measurements. The peak temperature at current zero increased relatively linearly with the peak current I_P, and reached well beyond the melting range. We combine the temperature maps with a heating model to determine the thermal sheath thickness after arcing and its dependence on I_P. The results suggest that near the interruption limit of AMF contacts, the interaction of the stable high-current arc with the anode and cathode is dominated by processes induced by flowing liquid metal, which redistributes the heat input from the axially concentrated arc over most of the contact surface. Furthermore, the flow of liquid metal off the cathode and anode faces contributes to the overall contact erosion