膨胀型聚氨酯防火涂料阻燃机理的研究

用自制的新型成炭剂和聚磷酸铵复配作为聚氨酯防火涂料的阻燃体系。采用热失重分析、扫描电镜、红外光谱和元素分析等手段对膨胀型聚氨酯防火涂料的阻燃机理进行了较为深入的研究．     

纳米LDHs在膨胀阻燃体系中的阻燃机理

采用程序升温装置(TPO)研究了纳米LDHs在膨胀阻燃体系中的阻燃机理. 分别考察了复合膨胀阻燃剂中的纳米LDHs在氧气中与氮气中的作用, 得出了纳米LDHs对富碳化合物的催化氧化作用以及对膨胀层炭化、发泡的贡献. 在氧气存在下燃烧时, 纳米LDHs具有促使富碳化合物催化氧化的作用; 在无氧条件下纳米LDHs可使富碳化合物残碳率提高, 提高碳的石墨化程度以及成碳质量, 并在一定程度上具有促进热融的富碳体系膨胀发泡的作用.     

OMMT-NC-膨胀型阻燃剂三元协同阻燃LLDPE的效果

采用有机蒙脱土(OMMT)和碳酸镍(NC)为阻燃协效剂,与膨胀型阻燃剂(IFR)三元体系协同阻燃线性低密度聚乙烯(LLDPE).采用热重分析(TGA)、氧指数(LOI)测试、UL-94燃烧测试和锥形量热测试(CONE)研究了LLDPE阻燃体系的热稳定性和燃烧性能;采用红外光谱分析(FT-IR)、数码相机和扫描电子显微镜(SEM)对燃烧残余物的结构和形貌进行了分析.结果表明:固定mnLLDPE/mIFR=7/3,当moMMT/m(LLDPE+IFR)=0.04时,阻燃体系的LOI为31.5％,通过UL-94 V-0级测试,LLDPE-IFR-OMMT的残炭率为15.09％,最大热释放速率(PHRR)相比于纯LLDPE降低了50％;向LLDPE-IFR-OMMT体系中添加NC,少量的NC就能显著增加体系的阻燃性能,当mNC/m(LLDPE+IFR)=0.02时,阻燃体系的LOI为32.7％,LLDPE-IFR-OMMT-NC的残炭率达到19.04％,PHRR相比于纯LLDPE降低了57％.OMMT和NC的加入能催化LLDPE-IFR成炭,形成致密的炭层,增加炭层的强度,从而提高复合材料的阻燃性能.     

膨胀阻燃聚丙烯及其协同力学改性的研究进展北大核心CSCD

对聚丙烯(PP)进行阻燃协同力学改性一直是PP材料领域的研究热点。本文综述了近几年膨胀阻燃PP领域的研究进展,包括新型成炭剂的开发和阻燃体系改性新技术,讨论了纳米粘土、稀土元素化合物、分子筛等协同剂在膨胀阻燃剂中的阻燃效果及机理;同时介绍了膨胀阻燃PP及其协同力学改性的研究进展,包括无机刚性粒子、弹性体等不同组分对阻燃PP力学性能的影响,特别是对冲击韧性的影响,总结了PP阻燃及阻燃协同力学改性方面存在的问题,并对未来的发展进行了展望。     

膨胀型环状类磷酸酯蜜胺盐阻燃剂的合成及阻燃聚丙烯的结构与性能

以双季戊四醇、三季戊四醇、多聚磷酸、五氧化二磷和三聚氰胺为原料,合成了膨胀型环状类磷酸酯蜜胺盐阻燃剂,并与聚丙烯共混制成阻燃聚丙烯.红外分析表明该阻燃剂具有环状结构.通过扫描电镜和X射线衍射对阻燃聚丙烯进行了结构分析和表面纹理的表征.实验结果表明：该阻燃剂阻燃性能良好,但在聚丙烯中的分散性较差;用甲基纤维素对该阻燃剂进行表面化学修饰以后,该阻燃剂在聚丙烯中的分散性及阻燃材料的机械性能得到了明显的改善.     

膨胀型阻燃UPR复合材料的阻燃及抑烟性能

将叶蜡石(PYR)与膨胀型阻燃剂[IFR,聚磷酸铵(APP)/季戊四醇(PER)/三聚氰胺(Mel))复配],应用于不饱和聚酯树脂(UPR),得到膨胀型阻燃UPR复合材料。通过氧指数(LOI)、垂直燃烧(UL94)、烟密度等级(SDR)、热分析(DSC-TG)对阻燃复合材料的阻燃、抑烟及热稳定性能进行了研究。结果表明:在该膨胀型复配阻燃体系中,叶蜡石与IFR存在明显的协效作用,在mPYR∶mAPP∶mPER∶mMel=4∶2∶1∶1,复合阻燃剂的含量为40%的情况下,LOI高达36.4,阻燃级别为UL94 V-0级,SDR为62.95,满足国家对B1级电器类热固性塑料的使用要求。     

膨胀型类磷酸酯蜜胺盐阻燃剂的合成及应用研究

以双季戊四醇(DPE)、五氧化二磷、水和三聚氰胺为原料,合成了膨胀型环状类磷酸酯蜜胺盐阻燃剂。通过实验提出了合成该阻燃剂的最佳反应条件为：双季戊四醇(DPE)、五氧化二磷、水和三聚氰胺反应物料摩尔配比为1／2．5／2.0／3．45、反应时间4h和反应温度120℃。红外吸收图谱分析表明该阻燃剂具有环状结构,在热重分析和差热分析中该阻燃剂显示出优异的热稳定性和很高的成碳性。以该阻燃剂掺入聚丙烯中,阻燃效果显著,经测试阻燃聚丙烯的极限氧指数(LOI)为33．6,烟密度等级(SDR)为44．25,通过了UL94V-0级。     

海泡石对膨胀阻燃聚丙烯燃烧和热分解的影响

将改性后的海泡石添加到聚磷酸铵(APP)和双季戊四醇(DPER)膨胀阻燃聚丙烯(PP/IFR)体系中,采用氧指数(LOI)、热重分析(TGA)、光电子能谱(XPS)、傅里叶变换红外(FTIR)光谱、锥形量热仪(CONE)和扫描电镜(SEM)考察其对膨胀阻燃体系的催化协效作用,探讨作用机理.LOI结果表明,改性的海泡石比纳米水滑石和有机改性的蒙脱土有更好的催化协效作用.CONE数据证实,海泡石可以降低膨胀阻燃聚丙烯体系的热释放速率和总的热释放量.通过观察SEM图片发现,海泡石可以改善膨胀炭层的形貌,提高炭层的隔热隔质性能.TGA结果表明,在氮气和空气气氛下,海泡石均可以提高膨胀炭层的热稳定性,增加高温时残余物的量,其主要作用对象为APP.FTIR和XPS测试发现加热过程中海泡石可以与APP发生化学反应,形成P—O—Si键,增加了APP高温时的稳定性.     

膨胀阻燃硬质聚氨酯泡沫塑料热降解及燃烧产烟研究

采用热失重、X-射线光电子能谱分析、氧指数及烟密度测试等方法研究了可膨胀石墨(EG)与聚磷酸铵(APP)复配膨胀阻燃硬质聚氨酯泡沫塑料(RPUF)的热降解、燃烧性能及产烟行为.在此基础上利用锥形量热仪考察了EG/APP对磷酸三(β-氯异丙基)酯(TCPP)阻燃RPUF体系燃烧性能的影响.研究表明,EG与APP间的相互作用导致了EG/APP体系高温阶段失重速率下降、残炭量显著上升;EG/APP与RPUF之间的成炭作用以APP的化学成炭为主.与RPUF比较,RPUF/EG/APP的氧指数由19.8%提高至35.4%的同时,烟密度没有显著上升.对比EG、APP及EG/APP阻燃RPUF,体系残炭量越高、炭层耐热氧化能力越强,氧指数就越大;残炭表面越致密,产烟量就越少.添加EG/APP可显著降低含卤体系RPUF/TCPP的热释放、烟释放及CO释放速率,体现了EG与APP复合体系物理与化学膨胀结合的优势.     

膨胀阻燃聚丙烯及其协同力学改性的研究进展

对聚丙烯(PP)进行阻燃协同力学改性一直是PP材料领域的研究热点。本文综述了近几年膨胀阻燃PP领域的研究进展,包括新型成炭剂的开发和阻燃体系改性新技术,讨论了纳米粘土、稀土元素化合物、分子筛等协同剂在膨胀阻燃剂中的阻燃效果及机理;同时介绍了膨胀阻燃PP及其协同力学改性的研究进展,包括无机刚性粒子、弹性体等不同组分对阻燃PP力学性能的影响,特别是对冲击韧性的影响,总结了PP阻燃及阻燃协同力学改性方面存在的问题,并对未来的发展进行了展望。     

Role of Copper Oxide on Epoxy Coatings with New Intumescent Polymer-Based Fire Retardant

Epoxy resins (EP) have been used as a thermos-setting material in the field of coating, casting, bonding agent, and laminating. However, a major drawback associated with its use is the lack of good flaming properties, and it is responsible for heavy smoke along with hazardous gases considerably limiting its uses in various fields. In this study, N-ethanolamine triazine-piperizine, a melamine polymer (ETPMP), was established as a new charring-foaming agent and was successfully synthesized with ethanolamine, piperizine, cyanuric chloride, and melamine as precursor molecules via the nucleophilic substitution reaction method. Elemental analysis and Fourier transform infrared (FTIR) spectroscopy analysis were applied to approve the synthesis of ETPMP and confirmation of its structure and characterization. The epoxy coating of intumescent flame retardant (IFR) was equipped by introducing ETPMP, ammonium polyphosphate (APP), and copper oxide (CuO) in multiple composition ratios. CuO was loaded at various amounts into the IFR-coating system as a synergistic agent. The synergistic action of CuO on IFR coatings was scientifically examined by using different analytical tests such as vertical burning test (UL-94V), limited oxygen index (LOI), thermal gravimetric analysis (TGA), cone calorimeter, and scanning electron microscope (SEM). The results showed that small changes in the amount of CuO expressively amplified the LOI results and enhanced the V-0 ratings in the UL-94V test. The TGA data clearly demonstrate that the inclusion of CuO can transform the thermal deprivation behavior of coatings with a growing char slag proportion with elevated temperatures. Information from cone calorimeter data affirmed that CuO can decrease the burning factors by total heat release (THR) together with peak heat release rate (PHRR). The SEM images indicated that CuO can enrich the power and compression of the intumescent char that restricts the movement of heat and oxygen. Our results demonstrate a positive influence of CuO on the epoxy-headed intumescent flame retardant coatings.     

Effects of Graphene Nanoplatelets on Mechanical and Fire Performance of Flax Polypropylene Composites with Intumescent Flame Retardant

The integration of intumescent flame-retardant (IFR) additives in natural fiber-based polymer composites enhances the fire-retardant properties, but it generally has a detrimental effect on the mechanical properties, such as tensile and flexural strengths. In this work, the feasibility of graphene as a reinforcement additive and as an effective synergist for IFR-based flax-polypropylene (PP) composites was investigated. Noticeable improvements in tensile and flexural properties were achieved with the addition of graphene nanoplatelets (GNP) in the composites. Furthermore, better char-forming ability of GNP in combination with IFR was observed, suppressing HRR curves and thus, lowering the total heat release (THR). Thermogravimetric analysis (TGA) detected a reduction in the decomposition rate due to strong interfacial bonding between GNP and PP, whereas the maximum decomposition rate was observed to occur at a higher temperature. The saturation point for the IFR additive along with GNP has also been highlighted in this study. A safe and effective method of graphene encapsulation within PP using the fume-hood set-up was achieved. Finally, the effect of flame retardant on the flax–PP composite has been simulated using Fire Dynamics Simulator.     

新型单组分磷-氮膨胀型阻燃剂的合成及其阻燃性能

以氯化螺环磷酸酯(1)和对甲苯胺(2)为原料,经亲核取代反应合成了三源一体的新型单分子磷-氮膨胀型阻燃剂——季戊四醇螺环磷酰对甲苯胺(3),其结构经1H NMR和IR表征。考察了溶剂、原料配比、反应温度、反应时间和缚酸剂对3产率的影响。合成3的最佳反应条件为:乙腈为溶剂,三乙胺为缚酸剂,1 10mmol,n(1)∶n(2)=1∶3,于80℃反应4 h,产率79.3%。阻燃性能研究结果表明,3的初始分解温度为220℃,500℃成炭率达43.3%。     

Effects of Halloysite Nanotube Reinforcement in Expandable Graphite Based Intumescent Fire Retardant Coatings Developed Using Hybrid Epoxy Binder System

In this study, the effects of halloysite nanotubes (HNTs) reinforcement in expandable graphite based intumescent fire retardant coatings (IFRCs) developed using a polydimethylsiloxane(PDMS)/phenol BA epoxy system were investigated. Intumescent coating formulations were developed by incorporating different weight percentages of HNTs and PDMS in basic intumescent ingredients (ammonium polyphosphate/melamine/boric acid/expandable graphite, APP/MEL/BA/EG). The performance of intumescent formulations was investigated by furnace fire test, Bunsen burner fire test, field emission electron microscopy (FESEM), thermogravimetric analysis (TGA), transmission electron microscopy (TEM), and Fourier transform infrared analysis (FTIR). The Bunsen burner fire test results indicated that the fire performance of HNTs and PDMS reinforced intumescent formulation has improved due to the development of silicate network over the char residue. Improved expansion in char residue was also noticed in the formulation, SH(3), due to the minimum decomposition of char carbon. FESEM and TEM results validated the development of silicate network over char layer of coating formulations. A considerable mass loss difference was noticed during thermal gravimetric analysis (TGA) of intumescent coating formulations. Reference formulation, SH(0) with no filler, degraded at 300 °C and lost 50% of its total mass but SH(3), due to synergistic effects between PDMS and HNTs, degraded above 400 °C and showed the maximum thermal stability. XRD analysis showed the development of thermally stable compound mulltie, due to the synergism of HNTs and siloxane during intumescent reactions, which enhanced fire performance. FTIR analysis showed the presence of incorporated siloxane and silicates bonds in char residue, which endorsed the toughness of intumescent char layer produced. Moreover, the synergistic effect of HNTs, PDMS, and other basic intumescent ingredients enhanced the polymer cross-linking in binder system and improved fire resistive performance of coatings.     

有机硅阻燃剂的研究进展

有机硅阻燃剂不仅具有良好的热稳定性和环保特点,而且在提高聚合物阻燃性能的同时,不影响材料的加工性能和机械性能。有机硅阻燃剂作为一种高效无卤阻燃剂,已日益得到高分子学术界和产业界的重视。本文阐述了有机硅阻燃剂近年来国内外的发展概况,着重介绍线型聚硅氧烷、支链型聚硅氧烷以及有机硅协效阻燃体系的分子结构以及阻燃机理。     

阻燃剂及材料的阻燃处理

阻燃剂是能够保护材料不着火或使火焰难以蔓延的化学物质。介绍了常见阻燃剂的种类、阻燃机理、材料的阻燃处理及新型阻燃剂的发展,以增强人们对阻燃技术领域的认识和了解。     

多层次炭结构对膨胀阻燃聚丙烯性能的调控作用研究

将具有封闭空心结构的酚醛微球(HPMs)引入到聚丙烯/膨胀阻燃剂(PP/IFR)体系,燃烧时一方面依托PP/IFR形成膨胀多孔炭,另一方面通过HPMs形成空心炭微球,嵌入到前面多孔炭的骨架中,形成具有多层次孔的炭结构,从而调控膨胀炭层,进而调节材料的阻燃性能.通过极限氧指数(LOI)、垂直燃烧(UL-94)等研究了材料的阻燃性能;通过热失重分析(TGA)测试其热稳定性;采用红外热成像仪监测燃烧过程材料的表面温度,用扫描电镜(SEM)观察IFR、HPMs在基体中的分散行为及炭层结构.结果表明,少量HPMs在聚合物中分散得比较均匀.HPMs调控了膨胀炭层,使PP/IFR形成了表层炭致密,内层具有多层次孔的炭结构.这种优质的炭结构可以使样品表面温度迅速降低,从而有效提高PP/IFR体系的阻燃效率,使得PP在添加18 wt%IFR和1 wt%HPMs就可以通过UL-94 V0级别.     

MgAlZnFe-CO3 LDHs对PBS膨胀阻燃体系性能的影响

采用恒定pH值共沉淀法在自制反应器中合成了不同原料配比的碳酸根型镁铝锌铁层状双羟基金属氧化物（MgAlZnFe-CO₃ LDHs）,并通过熔融共混MgAlZnFe-CO₃ LDHs、聚磷酸铵（APP）、三聚氰胺（MA）和全降解材料聚丁二酸丁二醇酯（PBS）制备出PBS膨胀阻燃材料. 采用傅里叶红外光谱（FTIR）、热失重（TG）、X射线衍射（XRD）、扫描电子显微镜（SEM）及元素分析（ICP）对MgAlZnFe-CO₃ LDHs进行了表征,并对PBS膨胀体系进行了力学性能和阻燃性能等测试. 结果表明,当Mg²⁺,Zn²⁺,Al³⁺和Fe³⁺的摩尔比为9：3：3：1时,合成的MgAlZnFe-CO₃ LDHs热稳定性最好,晶态结构规整,呈形貌规则的六边形片状;当MgAlZnFe-CO₃ LDHs的添加质量分数为1%时（阻燃剂的总添加质量分数为20%）时,PBS膨胀阻燃体系的极限氧指数（LOI）达到35%,垂直燃烧测试达到UL-94 V-0级别,力学性能得到较大改善. 实验结果表明,低添加量的MgAlZnFe-CO₃ LDHs与膨胀阻燃剂（IFR）协效阻燃PBS,一方面能够改善膨胀阻燃剂恶化PBS力学性能的现象,另一方面协同效应能够明显提高PBS的阻燃性能.     

高密度聚乙烯/蒙脱土纳米复合材料膨胀阻燃体系的性能

使用以乙烯/醋酸乙烯共聚物(EVA)为相容剂的高密度聚乙烯/蒙脱土(HDPE/OMT)纳米复合材料作为基体,制备了含不同成炭剂的聚磷酸铵(APP)膨胀阻燃体系,对其阻燃性能进行了比较和研究,并分析了蒙脱土与膨胀阻燃剂协效作用的机理。热重分析(TGA)、垂直燃烧(UL-94)、极限氧指数(LOI)、锥形量热计结果表明:APP/季戊四醇(PER)体系熔融过程较短可形成蒙脱土增强炭层;PER/PA/OMT体系中较高的有机物含量有利于蒙脱土迁移和堆积。