Synthesis and cationic photopolymerization of new silicon‐containing oxetane monomers

The cationic photopolymerization of oxetane‐based systems containing silicon monomers was investigated. For this purpose, three new silicon‐containing oxetane monomers were synthesized through a simple and straightforward synthetic method. The silicon‐containing monomers were added to a typical oxetane resin, 3,3′‐[oxydi(methylene)]bis(3‐ethyloxetane), in concentrations of 1–5 wt %. They exploited a certain surface tension effect without affecting the rate of polymerization. Enrichment only on the air side was achieved, which induced hydrophobicity in the photocured films, depending on the monomer structure and concentration. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1415–1420, 2004     

Effect of bio‐based monomers on the scratch resistance of acrylate photopolymerizable coatings

Photopolymerizable clear coatings based on bio‐sourced acrylates, dedicated to the protection of polycarbonate substrates, were studied. The bio‐sourced compounds were not based on triglycerides but were smaller, industrially available molecules similar to classical petro‐based monomers. Their polymerization kinetics was studied by photo‐DSC and was shown to allow high acrylate conversions even at 25 °C. Closely related coatings enriched in alkyl segments, or in monoacrylates to decrease the crosslinking density, were compared. The material composition affects its nanomorphology deduced from X‐ray diffraction. Although these changes in composition can slightly shift the mechanical relaxation, it remains wide, and the elastic modulus remains high (>10⁸ Pa) for all the tested materials. Microscratch experiments highlighted the efficiency of all the new coatings in terms of protection against scratches. Incorporating a monoacrylate, particularly isobornyl acrylate, can improve the scratch resistance especially in terms of critical load (up to 175% increase compared with a classical petro‐based coating). © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 379–388     

Novel photocurable multifunctional acrylate monomers containing perfluorinated aromatic units and their copolymers for photonic applications

We designed and synthesized novel UV‐curable multifunctional acrylate monomers with perfluorinated aromatic units and their copolymers. The UV‐curable multifunctional acrylate monomers with perfluorinated aromatic units were synthesized as follows. Perfluorinated aromatic methylmethane derivatives were prepared through the reaction of pentaerythritol with hexafluorobenzene and decafluorobiphenyl in the presence of sodium hydride. They were sequentially substituted with 2,2,3,3,4,4,5,5‐octafluoro‐6‐(tetrahydropyran‐2‐yloxy)‐hexan‐1‐ol, and this yielded hydroxy‐functional compounds after tetrahydropyran deprotection. Finally, the reaction of the resultant hydroxy compounds with acryloyl chloride generated the perfluorinated multifunctional acrylate monomers in high yields of greater than 85%. The novel photocrosslinked and perfluorinated copolyacrylates, obtained after the UV and thermal curing of these monomers, satisfied the material requirements for photonic devices. Most of these copolymers were thermally stable over 370 °C, and their glass‐transition temperatures were not detected because of their highly crosslinked nature. The refractive indices of the copolymers ranged from 1.410 to 1.441. The refractive indices of the photocrosslinked and perfluorinated copolyacrylates were easily tuned by the variation of the copolymer composition. Some of these copolymers exhibited a birefringence of less than 0.0003. This was much lower than the birefringence of fluorinated polyacrylate‐based materials. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 6375–6383, 2004     

Light-induced polymerization of new highly reactive acrylic monomers

Acrylic monomers containing an oxetane, dioxolane, oxazolidone or carbonate group in their structural unit have been shown to copolymerize rapidly and extensively with a polyurethane-diacrylate, upon UV radiation. For the most reactive resin, 50% conversion was reached within 3 ms of exposure to a medium-pressure mercury lamp. The kinetics of these ultrafast polymerizations was studied quantitatively by infrared spectroscopy. The rate of polymerization, photosensitivity, and amount of residual acrylate in the cured polymer were determined for the various monomers studied, and compared to the values obtained with conventional mono-, di-, and triacrylates. The functional group introduced into the monomer unit was shown to have a drastic effect on both the reactivity and the physical characteristics of the photocrosslinked polymer. Soft and highly flexible low-modulus polymers were produced with the oxetane, dioxolane, and chlorinated monomers, while the carbonate-acrylate compounds lead to hard and glassy materials. © 1993 John Wiley & Sons, Inc.     

Synthesis and properties of oxetane‐based polysiloxanes used for cationic UV curing coatings

The polysiloxanes end‐capped with oxetane group (PSiO‐H and PSiO‐L) were synthesized via hydrosilylation reaction based on α,ω‐dihydrogen‐terminated polydimethylsiloxanes with a higher (0.23%, PDSi‐H) and lower (0.12%, PDSi‐L) hydrogen amount. The molecular structures were characterized by FT‐IR and ¹H NMR spectroscopy. The polysiloxanes were added into a commercial oxetane‐based resin, 3,3′‐(oxydi(methylene)) bis(3‐ethyloxetane) (DOX), as an additive to prepare a series of cationic UV curable formulations. The photo‐DSC results showed that the maximum photopolymerization rate decreased while the oxetane conversion increased with the polysiloxane content increasing. The surface hydrophobic property of cured films was improved having the water contact angles of 97° and 99° compared with 82° of the cured DOX film with only 1 wt% PSiOs, respectively. The dynamic mechanical thermal analysis results showed that both the storage modulus on the rubbery plateau region and the glass transition temperature decreased with increasing PSiO‐H loading. Moreover, the decrease became more obvious as PSiO‐L was added instead of PSiO‐H due to its lower concentration of oxetane group. The thermal stability of cured films was enhanced by the addition of PSiOs from the thermogravimetric analysis. And the DOX/PSiO‐H film possessed higher thermal degradation temperatures than DOX/PSiO‐L film. Copyright © 2011 John Wiley & Sons, Ltd.     

Effect of monoacrylate type in UV curable PU acrylate based bicontinuous polymer/liquid crystal networks

Polymer network liquid crystals (PNLC) have been prepared from ultraviolet-curable polyurethane acrylate (PUA) and a nematic liquid crystal mixture (BL002). Effects of monoacrylate type on film morphology, temperature-dependent off-state transmittance, and electro-optic performance of the film have been studied. Among three types of monoacrylates incorporated (EHA(2-ethyl hexyl acrylate), MMA (methylmethacryalte), NVP (N-vinylpyrrolidone)), EHA-based PUAs gave the greatest polymer–LC phase separation, lowest threshold (V₁₀), and operating (V₉₀) voltages, and the effect was more pronounced in monoacrylate/triacrylate systems than in monoacrylate/diacrylate systems. Contact angle measurement offers a clue to the observed morphology and electro-optic behavior. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1393–1399, 1998     

New fluorinated acrylic monomers for the surface modification of UV‐curable systems

New fluorinated acrylates were synthesized and used as modifying additives for acrylic UV‐curable systems. Their chemical structure is: C_nF_2n+1 R—OCO—CHCH₂, where the linear perfluorinated chain contains from 4 to 10 carbon atoms, while R is a linear alkyl group containing or not a thioether group. Notwithstanding their very low concentration, the fluorinated monomers caused a dramatic change of the surface properties of the films, without changing their curing conditions and their bulk properties. X‐ray photoelectron spectroscopy measurements showed that the monomers were able to concentrate selectively on the surfaces of the films, depending on their chemical structure and on the kind of substrate employed. The synthesis of the fluorinated monomers and the relationship between their chemical structure and the final surface properties of the UV‐cured films will be discussed. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 77–87, 1999     

UV‐cured polyester‐acrylate nanocomposite films with silane‐grafted silica nanoparticles

UV‐curing technique was employed in this study to prepare polyester‐acrylate nanocomposite films with silane‐grafted silica nanoparticles. Methacryloxypropyl trimethoxysilane was grafted to the surfaces of silica nanoparticles to improve dispersion of silica nanoparticles as well as interfacial adhesion between the resin matrix and silica nanoparticles. The silane‐grafting was confirmed by nuclear magnetic resonance and infrared spectroscopy. The effects of the silane‐grafting on the mechanical and optical properties as well as UV‐curing behavior of the nanocomposite films were investigated. The tensile strength, transmittance, UV‐curing rate, and final chemical conversion of the nanocomposite films were increased by use of the grafted silica nanoparticles as compared to the use of neat silica nanoparticles. Copyright © 2011 John Wiley & Sons, Ltd.     

New photo‐induced thiol‐ene crosslinked films based on linear methacrylate copolymer polythiols

Thiol‐ene radical addition by photolysis is a highly efficient click reaction of sufhydryl groups with reactive enes that has been extensively explored as a promising means to construct multifunctional materials. Here, photo‐induced thiol‐ene crosslinked films composed of linear methacrylate copolymer polythiols (MCPsh) are reported. Well‐defined MCPsh copolymers were prepared by thiol‐responsive cleavage of pendant disulfide linkages positioned in the corresponding methacrylate copolymers with narrow molecular weight distribution which were synthesized by a controlled radical polymerization method. With a commercially available multifunctional acrylate as a model ene, photo‐induced thiol‐ene radical polyaddition of these polythiols is competitive to free‐radical homopolymerization of acrylates, yielding crosslinked films exhibiting rapid cure, uniform network, and enhanced mechanical properties; these properties are required for high performance coating materials. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 2860–2868.     

Functional off‐stoichiometry thiol‐ene‐epoxy thermosets featuring temporally controlled curing stages via an UV/UV dual cure process

We present a facile two‐stage UV/UV activation method for the polymerization of off‐stoichiometry thiol‐ene‐epoxy, OSTE+, networks. We show that the handling and processing of these epoxy‐based resins is made easier by introducing a material with a controlled curing technique based on two steps, where the first step offers excellent processing capabilities, and the second step yields a polymer with suitable end‐properties. We investigate the sequential thiol‐ene and thiol‐epoxy reactions during these steps by studying the mechanical properties, functional group conversion, water absorption, hydrolytic stability, and thermal stability in several different thiol‐ene‐epoxy formulations. Finally, we conclude that the curing stages can be separated for up to 24 h, which is promising for the usefulness of this technique in industrial applications. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2604‐2615     

Effects of organic modifications of clay on the ultraviolet‐curing behavior and structure of a polyester‐acrylate/clay nanocomposite system

A pristine clay (Na⁺‐montmorillonite (MMT) and three different organoclays (20A‐MMT, vinylbenzyl dimethyldodecyl ammonium (VDA)‐MMT, and siloxane diamine ammonium (SDA)‐MMT) that originated from the pristine clay were used to prepare polyester‐acrylate (PEA)/clay nanocomposites by in situ ultraviolet (UV)‐curing. Except for the commercial organoclay (20A‐MMT), VDA‐MMT, and SDA‐MMT were prepared in this study by ion exchange method. The effects of organic modifications of the pristine clay on the UV‐curing behavior and structure of the nanocomposite system were investigated. The organic modifications of the clay affected considerably the UV‐curing behavior and structure of the nanocomposite system. Copyright © 2008 John Wiley & Sons, Ltd.     

Maleation of poly(3,4‐epoxy‐1‐butene) for accelerated crosslinking in the presence of a redox catalyst

Accelerated crosslinking of novel poly(3,4‐epoxy‐1‐butene) (3,4‐PEPB) oligomers in the presence of a cobalt‐based redox catalyst was investigated. Previous studies using model compounds, 3,4‐dimethoxy‐1‐butene and 1,4‐dimethoxy‐2‐butene, suggested that maleation of hydroxyl‐terminated 3,4‐PEPB oligomers would result in more rapid crosslinking in thin films. Novel maleated oligomers offered a unique combination of both electron‐rich and electron‐poor olefinic sites, and quantitative maleation significantly increased the crosslinking rate of 3,4‐PEPB. Efficient copolymerization between terminal maleate groups and olefinic groups in the repeating unit was proposed to account for accelerated crosslinking rates. Furthermore, the addition of novel reactive diluents, such as maleic acid mono‐ethyl ester, also effectively improved the 3,4‐PEPB crosslinking rate. Sol fraction measurements as a function of coating thickness revealed that the crosslinking rate versus oxygen diffusion was less significant for the maleated oligomers because of the presence of reactive electron‐poor olefins. Sol fractions were constant for catalyst concentrations greater than 0.25–0.50 wt % (as compared with oligomer feed). This observation suggested that a redox process was not a dominant factor in determining crosslinking rates at various experimental conditions. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2789–2798, 2002     

Oxygen inhibition in thiol–acrylate photopolymerizations

The overall effects of oxygen on thiol–acrylate photopolymerizations were characterized. Specially, the choice of thiol monomer chemistry, functionality, and concentration on the extent of oxygen inhibition were considered. As thiol concentration was increased, the degree of oxygen inhibition was greatly reduced because of chain transfer from the peroxy radical to the thiol. When comparing the copolymerization of 1,6‐hexanediol diacrylate with the alkane‐based thiol (1,6‐hexane dithiol) to the copolymerization with the propionate thiol (glycol dimercaptopropionate), it was found that the propionate system was much more reactive and polymerized to a greater extent in the presence of oxygen. In addition, the functionality was considered where the glycol dimercaptopropionate was compared to a tetrafunctional propionate of similar chemistry (pentaerythritol tetrakis(mercaptopropionate)). Given the same thiol concentration, the higher functionality thiol imparted a faster polymerization rate, due to the increased polymer system viscosity, which limited oxygen diffusion and decreased the extent of overall oxygen inhibition. Thus, preliminary insight is provided into how thiol monomer choice affects the extent of oxygen inhibition in thiol–acrylate photopolymerization. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2007–2014, 2006     

Synthesis of UV‐cured acrylic–silica hybrid nanocomposites from dendritic acrylic oligomer and acrylic‐functionalized silica

An acrylic–silica hybrid polymeric nanocomposite, comprising well‐distributed silica nanoparticles in acrylic matrix, has been synthesized at a markedly rapid rate from a dendritic acrylic oligomer (DAO) and an acrylic‐functionalized silica (A‐silica) via UV‐curing. A‐silica was made by functioning colloidal silica nanoparticles with 3‐methacryloxypropyltrimethoxysilane (MATMS) and DAO was formed by reacting 1,5‐diamino‐2‐methylpentane (MPMDA) with trimethylopropane triacrylate (TMPTA). The MATMS has been found either doubly or singly bonded to silica nanoparticles but not triply bonded, and the inclusion of MATMS into the siloxane network structure increases the size of silica nanoparticles. The well distribution of A‐silica and its good compatibility with DAO cause an increase in T_d of the acrylic–silica hybrid material. Silica nanoparticles are too small to cause any significant light scattering, and do not have deleterious effects on transparency. The “hybrid‐on‐polyethylene terephathalate” films exhibited satisfactory hardness and surface roughness because of silica nanoparticles. The preparation as well as the characterization of the constituting species and the final hybrid material are described in detail. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 8149–8158, 2008     

UV‐curable acrylate‐based nanocomposites: effect of polyaniline additives on the curing performance

Composites of nanostructured polyaniline (PANI) conducting polymer in a polyester acrylate (PEA) formulation were made to provide conductive organic coatings. The effect of the presence and amount of PANI on the photocuring performance of the ultraviolet (UV)‐curable acrylate system has been investigated employing real‐time Fourier transform infrared spectroscopy as the main technique. Longer initial retardation of the radical polymerization and lower rates of cross‐linking reactions were observed for dispersions containing PANI of higher than 3wt.%. The PEA/PANI samples were more affected than the neat PEA resin by the changes in UV light intensity and oxygen accessibility during UV curing. Samples with higher PANI content, of up to 10wt.%, were tested and could be partially cured even at UV light intensities as low as 2 mW cm^?2 when the oxygen replenishment into the system was inhibited. Thermal analysis revealed that the presence of PANI did not induce any significant change in Tg of the cured system, meaning that early decrease in mobility and vitrification is not the reason for lower ultimate conversion of the dispersions with higher PANI content compared with the neat PEA resin. Curing under strong UV lamps, of 1.5 W cm^?2 intensity, made it possible to reach high degrees of conversion on films with similar mechanical properties independent of the PANI content. Copyright © 2013 John Wiley & Sons, Ltd.     

Multimaterial hydrogel with widely tunable elasticity by selective photopolymerization of PEG diacrylate and epoxy monomers

We present a method to make continuous multi‐material structures from a monomer solution that becomes a soft hydrogel when exposed to blue light and a hard solid when exposed to UV light. We show that the material can be varied between a hard epoxy material to a several hundred times softer poly(ethylene glycol)‐diacrylate material. Moreover, the elastic properties of the material depend on both the wavelength of and exposure time of the light, which is used to produce a material with an elasticity gradient. We expect our material to find use in a range of fields, with immediate applications as 2D sheets with tunable mechanical properties for cell durotaxis studies, and 3D stereolithographically printed tissue mimicks, for example, for disease models and tissue engineering. Spatially resolved photo‐polymerization of a mixture of epoxy and acrylate monomers can be used to make multi‐material structure, with unique freedom to polymerize each monomer individually. The elastic compressive properties of the material are shown to be fully tunable from <100 kPa to >20 MPa depending on the light exposure time. This is used to make a functionally graded continuous material with a large variation in elastic properties. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1195–1201     

Effect of water addition on the cure kinetics of an epoxy‐amine thermoset

In this study, the effect of water addition on cure kinetics in an epoxy‐amine thermoset was investigated. Near FTIR spectra demonstrated that a small amount of water addition significantly accelerated the cure reaction in terms of epoxide conversion, with water acting as a catalyst for the reaction. Use of a modified mechanistic model allowed direct comparison of the effect of hydroxyl groups generated from water addition to those generated from the polymer chain. The comparison of those kinetic parameters shows that the two effects are very close, in which difference in the logarithmic value of the reaction constant is less than one order of magnitude over all the reaction conditions. The kinetic study also confirmed a strong negative substitution effect for this system. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Kinetics of thiol–ene and thiol–acrylate photopolymerizations with real‐time fourier transform infrared

We used real‐time Fourier transform infrared to monitor the conversion of both thiol and ene (vinyl) functional groups independently during photoinduced thiol–ene photopolymerizations. From these results, the stoichiometry of various thiol–ene and thiol–acrylate polymerizations was determined. For thiol–ene polymerizations, the conversion of ene functional groups was up to 15% greater than the conversion of thiol functional groups. For stoichiometric thiol–acrylate polymerizations, the conversion of the acrylate functional groups was roughly twice that of the thiol functional groups. With kinetic expressions for thiol–acrylate polymerizations, the acrylate propagation kinetic constant was found to be 1.5 times greater than the rate constant for hydrogen abstraction from the thiol. Conversions of thiol–acrylate systems of various initial stoichiometries were successfully predicted with this ratio of propagation and chain‐transfer kinetic constants. Thiol–acrylate systems with different initial stoichiometries exhibited diverse network properties. Thiol–ene systems were initiated with benzophenone and 2,2‐dimethoxy‐2‐phenylacetophenone as initiators and were also polymerized without a photoinitiator. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3311–3319, 2001     

Modification of porous suspension‐PVC particles by stabilizer‐free aqueous dispersion polymerization of absorbed acrylate monomers

The present study describes modification of porous PVC particles by polymerization of a monomer/crosslinker/peroxide solution absorbed within the PVC particles. The modifying crosslinked polymers include butyl acrylate (BA) crosslinked with ethylene glycol dimethacrylate (EGDMA) and ethylhexyl acrylate (EHA) crosslinked with EGDMA. The monomer solution is blended with the PVC particles by dry‐blending. The monomer absorbed particles are then polymerized in a stabilizer‐free aqueous dispersion‐polymerization. The modified semi‐IPN PVC particles have better stability than the neat PVC particles in packed columns for absorption of halo‐organics from water, etc. The modified semi‐IPN PVC particles are melt processable and thus have the potential of being interesting and useful modified rigid PVC materials. The modified PVC particles characterization includes polymerization yield, non‐extractables and porosity measurements and also morphology and dynamic mechanical behavior (DMTA). PBA and PEHA polymerization has shown high yield levels. The high conversion of BA and EHA within the particle, is partly due to their low solubility in water. The levels of non‐extractable fractions found are indicative of low chemical interaction between the polyacrylate/PVC phases in the particle. The modified PVC particle's porosity levels indicate that BA and EHA partly polymerize within the PVC particles' bulk and partly in the pores as crusts covering the PVC pore surfaces. This finding is supported by SEM observations of unetched and etched freeze fractured surfaces. Higher crosslinking levels of the polyacrylate modification promote compatibility with the PVC particles' bulk. DMTA measurements show two loss modulus peaks for the 0.5%EGDMA blends in the glass transition temperature region, suggesting imcompatibility. However, at 5%EGDMA a single transition is found exhibiting enhanced compatibility owing to the high degree of crosslinking, which prevents phase separation. Copyright © 2002 John Wiley & Sons, Ltd.     

Novel siloxane‐carrying dithiol derived from 5‐membered cyclic dithiocarbonate and its curing reactions for coating application

A new efficient and straightforward method to convert amines into siloxane‐thiol hybrid molecules was developed. The method relies on the nucleophilic addition of amines to a cyclic dithiocarbonate having siloxane moiety (DTC‐Si), and the successive ring‐opening reaction of the dithiocarbonate moiety to give the corresponding acyclic thiourethane having a thiol moiety. Based on this method, amine‐terminated poly(propylene glycol) was successfully transformed into the corresponding polyether having thiol‐terminals and siloxane groups. In the presence of moisture, the alkoxysilyl moiety underwent condensation reaction to make the polyether cured into a transparent resin having solvent‐resistance. Addition of bisphenol A diglycidyl ether (Bis A‐DGE) to the curing process resulted in two simultaneous reactions, i.e., (1) condensation of siloxane part and (2) addition reaction of the thiol terminal and the epoxide group. When this curing process was carried out on a glass surface, the siloxane part reacted with silanol group on the surface, forming a coating layer having excellent mechanical toughness graded as maximum 7H by pencil toughness test (JIS‐K5400). © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5119–5126, 2005