Effect of the substituted benzene group on thermal and mechanical properties of epoxy resins initiated by cationic latent catalysts

Epoxy resins (DGEBA) were cured by cationic latent thermal catalysts, that is, N‐benzylpyrazinium hexafluoroantimonate (BPH) and N‐benzylquinoxalinium hexafluoroantimonate (BQH) to investigate the effect of substituted benzene group on cure kinetics and mechanical properties of epoxy system. Differential scanning calorimetry (DSC) was undertaken for activation energy of the system. It was also characterized in terms of flexural, fracture toughness, and Izod impact strengths for the mechanical tests. As a result, the cure reaction of both epoxy systems resulted in an autocatalytic kinetic mechanism accelerated by hydroxyl groups. Also, the conversion and cure activation energy of the DGEBA/BQH system were higher than those of DGEBA/BPH system. The mechanical properties of the DGEBA/BQH system were also superior to those of the DGEBA/BPH system, as well as the morphology. This was probably due to the consequence of the effect of the substituted benzene group of the BQH catalyst, resulting in increasing the crosslinking density and structural stability in the epoxy system studied. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2419–2429, 2004     

Thermal properties and fracture toughness of a liquid‐crystalline epoxy resin cured with an aromatic diamine crosslinker having a mesogenic group

A mesogenic‐type curing agent was synthesized to introduce a mesogenic group not only into epoxy resin backbones but also into the crosslink units. In the mesogenic curing agent system, the domain size became larger, and the network arrangement in each domain existed to a greater extent than that in a system cured with the ordinary diamine curing system according to the evidence from polarized optical micrographs and polarized Fourier transform infrared mapping measurements. Moreover, the fracture toughness of the system was considerably improved. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2486–2494, 2006     

Thermal properties and toughness performance of hyperbranched‐polyimide‐modified epoxy resins

An amine‐terminated hyperbranched polyimide (HBPI) was prepared by the condensation polymerization of a commercially available triamine monomer with a dianhydride monomer. The effects of the HBPI content on the thermal and mechanical interfacial properties of diglycidyl ether of bisphenol A (DGEBA) epoxy resins were investigated with several techniques. The thermogravimetric analysis results showed that the thermal stability of the DGEBA/HBPI blends did not obviously change as the HBPI content increased. The glass‐transition temperature (T_g) of the DGEBA/HBPI blends increased with the addition of HBPI. Improvements in the critical stress intensity factor (K_IC) and impact strength of the blends were observed with the addition of HBPI. The K_IC value and impact strength were 2.5 and 2 times the values of the neat epoxy resins with only 4 wt % HBPI. The fractured surfaces were studied with scanning electron microscopy to investigate the morphology of the blends, and they showed that shear deformation occurred to prevent the propagation of cracks in the DGEBA/HBPI blends. These results indicated that a toughness improvement was achieved without a decrease in the thermal stability or T_g. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3348–3356, 2006     

Curing behavior of epoxy resin initiated by S‐alkylsulfonium salts of aromatic sulfides as thermal latent cationic initiators

The curing behavior of bisphenol‐A‐type epoxide oligomers (Ep) was evaluated by differential scanning calorimetry in the presence of S‐alkylsulfonium salts of dibenzothiophene, phenoxathiin, thianthrene, thioanisole, and tetrahydrothiophene as thermal latent initiators. These initiators dissolved homogeneously in Ep, except for 2,8‐dimethoxy‐5‐methyldibenzothiophenium tetrafluoroborate, and the curing reaction of the resulting mixtures occurred on heating, except for S‐methyltetrahydrothiophenium tetrafluoroborate. The initiation activity of these salts was controlled by the character of the substituents on the benzene ring, the leaving sulfide group, and the S‐alkyl group. Presumably, the electron density on the sulfide moieties and the stability of the carbocation released from the sulfonium salts affected the initiating temperature. A good correlation was obtained between the initiating temperature and the electron density of the sulfur atom of the corresponding sulfides, estimated from ab initio molecular orbital calculations in which the initiating temperature became higher as the electron density of the sulfur atom increased. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 868–871, 2001     

Dithiadiazolium salts as initiators for the cationic ring-opening polymerization of tetrahydrofuran

Mono-, bis- and tris-(1,3,2,4-dithiadiazolium) salts [R-(CNSNS ⁺)_n]_n+[AsF^-₆]_n (R = aryl, n = 1, 2, 3) were found to initiate the cationic ring-opening polymerization of tetrahydrofuran (THF) at room temperature to give clear gels from which the pure polymer was precipitated. 1,3,2,4-Dithiadiazolium cations associated with the hard [AsF₆]^- anion thus constitute a new class of cationic polymerization initiators. The poly(THF) formed by initiation with 1,3,2,4-dithiadiazolium cation was characterized by gel permeation chromatography, infrared spectrophotometry, and ¹³C-NMR spectroscopy. Number-average molecular weights of 198 700 g mol^-1 (polydispersity 1.96) and 190 000 g mol^-1 (polydispersity 1.61) were obtained using [PhCNSNS ] [AsF₆] and [C₆H₃-1,3,5-(CNSNS )₃][AsF₆]₃, respectively, as initiators. The use of multifunctional dithiadiazolium salts as initiators suggests that they may be useful in the preparation of starburst and dendritic polymers. © 1992 John Wiley & Sons, Inc.     

Thermal cured epoxy resins using certain calixarenes and their esterified derivatives as curing agents

The acetyl esterified calixarene (CA) derivatives were prepared from calix[4]resorcinarene (CRA), and p‐tert‐butylcalixarene (BCA[n], n = 4, 6, 8), respectively. Using these CA derivatives as curing agents, the thermal curing reactions of two multifunctional epoxy resins (jER 828, 186 g/equiv., and ESCN, 193.7 g/equiv.) were investigated. The temperatures of glass transition (T_g) and decomposition (T) were measured by DSC and TGA, respectively. Based on the yields, T_gs, and T_ds of the thermal cured jER 828 epoxy resin with CRA‐E100, the curing conditions were optimized to be tetrabutylphosphonium bromide (TBPB) as catalyst in NMP at 160 °C for 15 h. Under this curing condition, the cured materials of jER 828 or ESCN using various CA derivatives as curing agents were prepared. Except for BCA4 derivatives, the yields of thermal curing reaction were higher than 90%. T_gs and Ts of the resultant cured materials were in the range of 113–248 °C and 363–404 °C, respectively. These results mean that the cured epoxy resins with excellent T_gs were successfully formed by using CA derivatives as curing agents. It was also found that the T_gs of cured epoxy resins were strongly affected by the degree of esterification of CA derivatives. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1931–1942, 2010     

Studies on epoxy resins cured by cationic latent thermal catalysts: The effect of the catalysts on the thermal,rheological, and mechanical properties

To investigate the effect of catalysts on the thermal, rheological, and mechanical properties of an epoxy system, a resin based on diglycidyl ether of bisphenol‐A (DGEBA) was cured by two cationic latent thermal catalysts, N‐benzylpyrazinium hexafluoroantimonate (BPH) and N‐benzylquinoxalinium hexafluoroantimonate (BQH). Differential scanning calorimetry was used for the thermal characterization of the epoxy systems. Near‐infrared spectroscopy was employed to examine the cure reaction between the DGEBA and the latent thermal catalysts used. The rheological properties of the blend systems were investigated under an isothermal condition with a rheometer. To characterize the mechanical properties of the systems, flexure, fracture toughness (K_IC), and impact tests were performed. The phase morphology was studied with scanning electron microscopy of the fractured surfaces of mechanical test samples. The conversion and cure activation energy of the DGEBA/BQH system were higher than those of the DGEBA/BPH system. The crosslinking activation energy showed a result similar to that obtained from the cure kinetics of the blend systems. The flexure strength, K_IC, and impact properties of the DGEBA/BQH system were also superior to those of the DGEBA/BPH system. This was a result of the substituted benzene group of the BQH catalyst, which increased the crosslink density and structural stability of the epoxy system studied. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 187–195, 2001     

Thermal and electrical behavior of hybrid thermosets based on epoxy and maleimide resins cured with p-aminobenzoic acid

Two thermoset systems based on maleimides and diglycidyl ether of bisphenol A (DGEBA) cured with p-aminobenzoic acid were characterized in terms of thermal and electrical behavior. Thermal characterization has been undertaken by means of thermogravimetric analysis in nitrogen atmosphere up to 600°C using simultaneous thermogravimetric/Fourier transform infrared/mass spectrometry (TG/FT-IR/MS) analysis. In the first stage of thermal degradation, the global kinetic parameters [activation energy (E_a) and preexponential factor (log A₁ (s⁻¹))] were calculated using the isoconversional method of Friedman. The energies variation as well as the shape of the differential thermal analysis curves suggests that the thermal decomposition process occurred in multiple stages. The evolved gases analysis was conducted by simultaneous TG/FT-IR/MS coupled techniques. Dielectric relaxation spectroscopy characterization was also made.     

Novel pyridinium salts as cationic thermal and photoinitiators and their photosensitization properties

Novel pyridinium salts [N‐(α‐phenylbenzyl)‐, N‐(1‐naphthylmethyl)‐, or N‐cinnamyl p‐ or o‐cyanopyridinium hexafluoroantimonates] were synthesized by the reaction of p‐ or o‐cyanopyridine and the corresponding bromides followed by anion exchange with KSbF₆. These pyridinium salts polymerized epoxy monomers at lower temperatures than previously reported for N‐benzyl‐2‐cyanopyridinium hexafluoroantimonate. The o‐substituted pyridinium salts showed higher activity than the p‐substituted ones, and the crosslinked epoxy polymers cured with these initiators showed higher glass‐transition temperatures. These pyridinium salts photoinitiated radical polymerization as well as cationic polymerization. The photopolymerization was accelerated by the addition of aromatic ketones as photosensitizers. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1037–1046, 2002     

Application of S‐alkylsulfonium salts of aromatic sulfides as new thermal latent cationic initiators

The cationic initiation activity of derivatives of S‐methylsulfonium salts of dibenzothiophene ( 3a ), diphenyl sulfide ( 4a ), thioanisole ( 4d ), and tetrahydrothiophene ( 5 ) was evaluated in the polymerization of glycidyl phenyl ether ( 1 ). These initiators were soluble in 1 and capable of initiating the cationic polymerization of 1 on heating, with the exception of methyltetrahydrothiophenium tetrafluoroborate ( 5 ; in the range of room temperature to 160 °C). Among them, methyldiphenylsulfonium tetrafluoroborate ( 4a ) showed a moderate thermal latency that brought about the polymerization of 1 efficiently at 160 °C but not below 80 °C. S‐Alkylsulfonium salts of aromatic sulfides such as phenoxathiin ( 6a ) and thianthrene ( 6b ) also were evaluated for their activity in the cationic polymerization of 1 , from which the thermal latent behavior of these salts also was confirmed (i.e., there was no reaction at 60 °C for 3 h, but there was a high enough conversion at 140 °C). Furthermore, the catalytic activity of S‐alkylsulfonium derivatives was controllable by both the property of the substituents on the aromatic rings and the character of the alkyl groups on the sulfur atom. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 18–27, 2000     

Application of novel polymers with S‐alkylsulfonium salt moieties as alkylating agents and thermal latent cationic initiators

Sulfonium‐containing polymers prepared from dibenzothiophene and diphenyl sulfide were applied as both alkylating agents and latent initiators for the cationic polymerization of glycidyl phenyl ether. The alkylation of acetonitrile proceeded smoothly with poly(S‐n‐octyl‐2‐vinyldibenzothiophenium tetrafluoroborate) ( 4 ; 64 mol % octyldibenzothiophenium tetrafluoroborate unit) to give N‐(n‐octyl)acetamide in an excellent yield on the basis of the starting octyldibenzothiophenium tetrafluoroborate unit in 4 . The cationic polymerization of glycidyl phenyl ether was also carried out in the presence of poly(S‐methyl‐2‐vinyldibenzothiophenium tetrafluoroborate) or poly(S‐n‐octyl‐4‐vinyldiphenylsulfonium tetrafluoroborate) to confirm their moderate thermal latent activity. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3928–3933, 2001     

Cationic cure of epoxy resin initiated by methylanilinium salts as a latent thermal initiator

The effect of the novel N‐crotyl‐N,N‐dimethyl‐4‐methylanilinium hexafluroantimonate (CMH) initiator on cure kinetics and rheological properties of diglycidylether of bisphenol A (DGEBA) epoxy cationic system was investigated. From DSC measurements of the DGEBA/CMH system, it was found that this system exhibited excellent thermal latent characteristics at a given temperature and revealed complex cure behavior as indicated by multiple exotherms. The conversion and conversion rate of the DGEBA/CMH system increased with increasing the concentration of initiator, attributed to the high activity of CMH. Viscoelastic properties during gel formation of DGEBA initiated by CMH were investigated by rheological techniques under isothermal conditions. The gel time obtained from the modulus crossover point t(G′) = G″ was affected by a high curing temperature and the concentration of CMH, resulting in a high degree of network formation in cationic polymerization. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2397–2406, 2001     

Mechanical properties and curing kinetics of epoxy resins cured by various amino-terminated polyethers

<正>A high performance thermosetting epoxy resin crosslinkable at room temperature was obtained via directly moulding diglycidyl ether of bisphenol A(DGEBA) and flexibleα,ω-bisamino(n-alkylene)phenyl terminated poly(ethylene glycol).The influences of the n-alkylene inserted in aminophenyl of flexible amino-terminated polythers(ATPE) on the mechanical properties,fractographs and curing kinetics of the ATPE-DGEBA cured products were studied.The results show that the insertion of n-alkylene group into the aminophenyl group of the ATPE,on one hand,can significantly increase the strain relaxation rate and decrease glass transition temperature of the ATPE-DGEBA cured products,resulting in slight decrease of the Young's modulus and tensile strength,and significant increase of the toughness and elongation of the ATPE-DGEBA cured products.On the other hand,it can remarkably enhance the reactivity of amine with epoxy,much accelerating the curing rate of the ATPE-DGEBA systems.The activation energy of DGEBA cured by BAPTPE,BAMPTPE and BAEPTPE was 53.1,28.5 and 25.4 kJ·mol~(-1),respectively.The as-obtained ATPE-DGEBA cured products are homogeneous, transparent,and show excellent mechanical properties including tensile strength and toughness.Thus they are promising to have important applications in structure adhesives,casting bulk materials,functional coatings,cryogenic engineering, damping and sound absorbing materials.     

Synthesis and properties of α-substituted benzylpyridinium salts as cationic initiators

α-Methylbenzylpyridinium SbF₆ (1a) and α,α-dimethylbenzylpyridinium SbF₆ (1b) were prepared and the effect of α-methyl groups on the active species and the activity of 1a, 1b during the cationic polymerization of glycidyl phenyl ether (GPE) was evaluated. 1b was prepared by the reaction of α,α-dimethylbenzyl alcohol with pyridinium hexafluoroantimonate (2) in several solvents, and the yield depended on the dipole moment of the solvents, although it was poor for the reaction of α,α-dimethylbenzyl chloride with pyridine for the steric hindrance of the α-methyl groups followed by exchange with NaSbF₆. Both 1a and 1b acted as a latent thermal initiator during the cationic polymerization of GPE and 1b showed higher activity during cationic polymerization with the higher steric effect of the α-methyl groups than 1a. The ¹H-NMR analysis of the obtained poly GPE indicated that the active species of 1b changed from the benzyl cation to H⁺, depending on the reaction temperature, although 1a released benzyl cations as active species in the cationic polymerization of GPE. © 1996 John Wiley & Sons, Inc.     

Cationic polymerization of glycidyl phenyl ether initiated by various arylsulfonium salts as new thermal latent cationic initiators

The cationic initiation activity of derivatives of S-methylsulfonium salts has been evaluated in the cationic polymerization of glycidyl phenyl ether ( 1 ). These initiators are soluble in 1 and capable of initiating the cationic polymerization of 1 on heating, except for methyltetrahydrothiophenium tetrafluoroborate ( 6 ) (r.t. −160°C). Among them, methyldiphenylsulfonium tetrafluoroborate ( 4 ) shows moderate thermal latency, that is the polymerization of 1 occurs efficiently at 160°C but not below 80°C.     

Thermal analysis study of imidazolinium and some benzimid azolium salts by TG

The imidazolinium and benzimidazolium bromide salts with pentafluor substituents on N atom were synthesized. The structures of imidazolinium and benzimidazolium bromide salts obtained were conformed by ¹H and ¹³C NMR, ¹⁹F NMR and elemental analysis. It was found that pyrolytic decomposition occurs with melting in salts. The imidazolinium and benzimidazolium bromide salts were studied by TG-DTG and DTA from ambient temperature to 1000°C in nitrogen atmosphere. The decomposition occurred mainly in one stage and the values of activation energy E, frequency factor A, reaction order n, enthalpy change ΔH ^#, entropy change ΔS ^# and Gibbs free energy ΔG ^#, of the thermal decomposition were calculated by means of Coats-Redfern (CR), MacCallum-Tanner (MC) and van Krevelen (vK) methods. The activation energy value obtained by CR and MC methods were in good agreement with each other while those obtained by vK were found to be 10–12 kJ mol⁻¹ larger.     

Novel N‐methylbenzothiazolium salts as hardeners for epoxy and acrylate monomers

Novel N‐methylbenzothiazolium salts [N‐methyl‐2‐benzylthiobenzothiazolium, N‐methyl‐2‐(4‐nitrobenzylthio)benzothiazolium, N‐methyl‐2‐(1‐ethoxycarbonylethylthio)benzothiazolium, and N‐methyl‐2‐methylthiobenzothiazolium hexafluoroantimonates] were synthesized by the reaction of the corresponding 2‐substituted benzothiazole with dimethylsulfate, followed by anion exchange with KSbF₆. These benzothiazolium salts cationically polymerized an epoxy monomer by photoirradiation. They also polymerized an acrylate monomer via a photoradical process. The use of aromatic compounds such as 2‐ethyl‐9,10‐dimethoxyanthracene as photosensitizers was effective in enhancing the polymerization. These benzothiazolium salts also served as thermal cationic initiators. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3828–3837, 2003     

Fracture toughness and fracture mechanism of liquid‐crystalline epoxy resins with different polydomain structures

Liquid‐crystalline (LC) epoxy resins were cured at different temperatures to obtain polydomain LC phase–cured resins. The cured resins had polydomain structures with a nematic LC phase and their domain diameters differed depending on the curing temperatures. The relationship between the domain diameter and fracture toughness of the diglycidyl ether of terephthalylidene‐bis‐(4‐amino‐3‐methylphenol) (DGETAM)/m‐phenylenediamine (m‐PDA) systems with the nematic phase and the previously reported smectic LC phase structures was investigated. It was clarified that the highly ordered LC structure (smectic phase) in each domain could improve the fracture toughness. In addition, the changes in the network orientation of the DGETAM/m‐PDA systems were evaluated by a mapping of the microscopic infrared dichroism in the fracture process and their toughening mechanism was suggested. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010