Synthesis and study of iodonium borate salts as photoinitiators

Iodonium butyltriphenylborate salts (A I⁺ Ar′Ph₃B⁻ R), (Bu) were found to be more efficient than iodonium tetraphenylborate salts (RPh) when used as photoinitiators for the polymerization of acrylates. Relative photodecomposition rates were also different. It was found from a study of the photoreaction of iodonium borate salts with a model monomer, methyl methacrylate, that iodonium butyltriphenylborate salts simultaneously produce a butyl radical from the borate anion and an aryl radical from the iodonium cation upon irradiation. Both radicals initiate polymerization. Iodonium tetraphenylborate salts were found to release an aryl radical, but only from the iodonium cation. Iodonium borate salts exhibit strong absorption below 300 nm with a tail absorption above 400 nm. Thus, iodonium butyltriphenyl borate salts are efficient photoinitiators even when used with visible light. When a photosensitizer such as 5,7-diiodo-3-butoxy-6-fluorone is employed, iodonium butyltriphenylborate salts are rendered much more efficient for visible light photopolymerization. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1667–1677, 1998     

Phenacyl onium salt photoinitiators: synthesis, photolysis, and applications

Onium salts, namely sulfonium, phosphonium, ammonium, and pyridinium salts containing phenacyl group are photoinitiators appropriate for the polymerization of monomers such as oxiranes and vinyl ethers, which are not polymerizable by a free-radical mechanism. The initiation is accomplished by direct or indirect (sensitized) photolysis of the salts. Depending on the type of the salt, the direct photoinitiation of cationic polymerization involves reversible or irreversible processes. The photolysis of phenacylsulfonium compounds proceeds by a reversible process, while the other types undergo irreversible photolysis leading to complete fragmentation of the photoinitiator. An additionally useful tool, namely photosensitized generation of initiating species enlarges the versatility of these salts as photoinitiators. Photoinitiated free-radical and zwitterionic polymerizations by using phenacyl-type salts are also addressed. Keto-enol tautomerization of phenacyl pyridinium salts is discussed. Moreover, an interesting application concerning in situ synthesis of clay-poly(methyl methacrylate) nanocomposites with the aid of the phenacyl anilinium salt-based photopolymerization technique is noted.     

Thioxanthone based water-soluble photoinitiators for acrylamide photopolymerization

The two water-soluble thioxanthone-based 2-(carboxymethoxy) thioxanthone, 1A and 2-thioxanthone-thioacetic acid sodium salts, 2A were synthesized and characterized by spectroscopic methods. The quantum yield for fluorescence emission (φ_f) in water was found to be 0.50 for 1A and 0.05 for 2A. The long phosphorescence lifetime, that is 201 and 114 ms in a matrix at 77 K for 1A and 2A, respectively, indicates a π-π∗ nature of the lowest triplet state. The triplet lifetimes were determined by laser flash photolysis as 12 and 12.6 μs for 1A and 2A. Polymerization of acrylamide (AAm) was initiated by both initiators in water. Decarboxylation of initiators was achieved during 20 min of irradiation. It was found that 2A initiated polymerization of AAm in water more efficiently than 1A.     

Aminothiazonaphthalic anhydride derivatives as photoinitiators for violet/blue LED‐Induced cationic and radical photopolymerizations and 3D‐Printing resins

The cations and radicals produced in aminothiazonaphthalic anhydride derivatives (ATNAs) combined with an iodonium salt, N‐vinylcarbazole, amine, or chloro triazine initiate the ring‐opening cationic polymerization of epoxides and the free radical polymerization of acrylates under LEDs at 405 or 455 nm. The photoinitiating ability of these novel photoinitiating systems is higher than that of the well‐known camphorquinone‐based systems. An example of the high reactivity of the new proposed photoinitiator is also provided in resins for 3D‐printing using a LED projector@405 nm. The chemical mechanisms are investigated by steady‐state photolysis, cyclic voltammetry, fluorescence, laser flash photolysis, and electron spin resonance spin‐trapping techniques. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1189–1196     

Naphthalimide‐phthalimide derivative based photoinitiating systems for polymerization reactions under blue lights

Naphthalimide‐phthalimide derivatives (NDPDs) have been synthesized and combined with an iodonium salt, N‐vinylcarbazole, amine or 2,4,6‐tris(trichloromethyl)‐1,3,5‐triazine to produce reactive species (i.e., radicals and cations). These generated reactive species are capable of initiating the cationic polymerization of epoxides and/or the radical polymerization of acrylates upon exposure to very soft polychromatic visible lights or blue lights. Compared with the well‐known camphorquinone based systems used as references, the novel NDPD based combinations employed here demonstrate clearly higher efficiencies for the cationic polymerization of epoxides under air as well as the radical polymerization of acrylates. Remarkably, one of the NDPDs (i.e., NDPD2) based systems is characterized by an outstanding reactivity. The structure/reactivity/efficiency relationships of the investigated NDPDs were studied by fluorescence, cyclic voltammetry, laser flash photolysis, electron spin resonance spin trapping, and steady state photolysis techniques. The key parameters for their reactivity are provided. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 665–674     

Free-radical polymerization upon near-infrared light irradiation,merging photochemical and photothermal initiating methods

Polymerization of (meth)acrylate resins upon near-infrared (NIR) light remains a huge challenge. In this study, a new photoinduced method of polymerization of methacrylic monomers is presented, originally merging a photochemical and a photothermal pathway. A four-component system is proposed comprising an NIR dye combined with an iodonium salt, a phosphine, and a thermal initiator. A selection of dyes is suggested regarding electron transfer properties and/or light-to-heat conversion abilities. Several thermal initiators are studied: an alkoxyamine (BlocBuilder MA), an azo derivative, and a peroxide. For the first time, an NIR absorbing dye is used in photopolymerization using both its capacities of light-to-heat conversion and its ability to initiate an electron transfer reaction. Three wavelengths of irradiation will be presented here: 785, 940, and 1064 nm. These long wavelengths are challenging because the energy of photons is extremely low but these wavelengths offer significant advantages in term of light penetration (e.g., for the access to composites through photopolymerization processes). The different systems presented here exhibit high and rapid conversions of methacrylate functions. The underlying chemical mechanism will be fully depicted by real-time Fourier transform infrared spectroscopy and thermal imaging measurements. © 2020 Wiley Periodicals, Inc. J. Polym. Sci. 2020 , 58, 300–308     

Benzoin type photoinitiator for free radical polymerization

Benzoin, a popular photoinitiator for free radical polymerization of vinyl monomers, was improved by introduction of two methyl thioether substituents. This new benzoin derivative showed an about 50 times higher light absorption in the near‐UV spectral region and performed better than the unsubstituted benzoin in polymerization experiments in bulk solutions or films of acrylate monomers when low initiator concentrations are used. Laser flash photolysis, low temperature luminescence experiments and photoproduct studies by mass spectrometry suggest that a slow α‐cleavage mechanism (k_α = 2.2 × 10⁵ s^?1) from the electronic triplet state with a quantum yield of 0.1 is the primary photoreaction to generate the initiating free radicals. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Copper and iron complexes as visible‐light‐sensitive photoinitiators of polymerization

The utilization of visible lights for the fabrication of polymeric materials is recognized as a promising and environmentally friendly approach. This process relies on the photochemical generation of reactive species (e.g., radicals, radical cations, or cations) from well‐designed photoinitiators (PIs) or photoinitiating systems (PISs) to initiate the polymerization reactions of different monomers (acrylates, methacrylates, epoxides, and vinyl ethers). In spite of the fact that metal complexes such as ruthenium‐ or iridium‐based complexes have found applications in organic and polymer synthesis, the search of other low‐cost metal‐based complexes as PISs is emerging and attracting increasing attentions. Particularly, the concept of the photoredox catalysis has appeared recently as a unique tool for polymer synthesis upon soft conditions (use of light emitting diodes and household lamp). This highlight focuses on recently designed copper and iron complexes as PI catalysts in the application of photoinduced polymerizations (radical, cationic, interpenetrated polymer networks, and thiol‐ene) or controlled radical polymerization under visible light irradiation. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2673–2684     

Synthesis and study of a novel hybrid UV photoinitiator: p-benzoyldiphenyliodonium hexafluorophosphate (PhCOPhI+PhPF)

A novel hybrid photoinitiator, p-benzoyldiphenyliodonium hexafluorophosphate (PhCOPhI⁺PhPF⁻₆), was synthesized, characterized, and studied. It absorbs UV light not only below 300 nm, but above 300 nm as well. When exposed to UV light, it undergoes an asymmetrical photocleavage to produce cation-radicals and radicals which could induce cationic and radical polymerizations respectively. Compared with the simple iodonium salt PhI⁺PhPF⁻₆, and bimolecular sensitization system PhCOPh/PhI⁺PhPF⁻₆, the covalently bonded photosensitization system PhCOPhI⁺PhPF⁻₆ is much more efficient as a photoinitiator. Oxygen has a small negative effect on the cationic polymerization photoinitiated by PhCOPhI⁺PhPF⁻₆, while isopropanol has a small positive influence only in argon atmosphere. © 1996 John Wiley & Sons, Inc.     

Synthesis and structure‐activity relationship of several aromatic ketone‐based two‐photon initiators

Several novel aromatic ketone‐based two‐photon initiators containing triple bonds and dialkylamino groups were synthesized and the structure‐activity relationships were evaluated. Branched alkyl chains were used at the terminal donor groups to improve the solubility in the multifunctional monomers. Because of the long conjugation length and good coplanarity, the evaluated initiators showed large two‐photon cross section values, while their fluorescence lifetimes and quantum yields strongly depend on the solvent polarity. All novel initiators exhibited high activity in terms of two‐photon‐induced microfabrication. This is especially true for fluorenone‐based derivatives, which displayed much broader processing windows than well‐known highly active initiators from the literature and commercially available initiators. While the new photoinitiators gave high reactivity in two‐photon‐induced photopolymerization at concentration as low as 0.1% wt, these compounds are surprisingly stable under one photon condition and nearly no photo initiation activity was found in classical photo DSC experiment. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Radical and cationic photopolymerization: New pyrylium and thiopyrylium salt‐based photoinitiating systems

New thiopyrylium and pyrylium salt‐based photoinitiating systems for visible light induced free radical polymerization (FRP) or free radical promoted cationic polymerization (FRPCP) under visible lights are presented. The reaction mechanisms are investigated by laser flash photolysis and the structure/reactivity trend is discussed. The abilities of two different classes of coinitiators are investigated (thiols/disulfides and silanes). In FRP, upon irradiation with a xenon lamp (λ > 390 nm), the (thio)pyrylium salts in combination with thiols or disulfides lead to very high polymerization rates, compared to the reference eosin Y/methyldiethanolamine system. In FRPCP, silanes are found much better coinitiators: a high efficiency of the photopolymerization under air is noted. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 7369–7375, 2008     

Synthesis and evaluation as a visible‐light polymerization photoinitiator of a new dye‐linked bis(trichloromethyl)‐1,3,5‐triazine

A dye‐linked initiator consisting of a merocyanine dye, which has an absorption maximum at 460 nm, and a substituted bis(trichloromethyl)‐1,3,5‐triazine initiator was prepared in order to achieve an efficient photopolymerization in a visible‐light region. The spectroscopic studies clearly showed that the dye‐linked initiator exhibit a marked increase in the efficiency of fluorescence quenching than a simple mixture of the dye/initiator. These results are reasonably explained in terms of the efficiency of electron transfer between the dye and the initiator. The relative photoinitiating efficiency of dye‐linked initiators in photopolymerization of acrylate monomers was evaluated and the results clearly indicated that the dye‐linked photoinitiator exhibited a marked increase in the photoinitiating efficiency of photopolymerization of acrylates compared to a simple mixture of the dye/initiator in photopolymer coatings particularly at a lower concentration of the initiator. This was explained in terms of the active quenching sphere of the dye/initiator system. Superior photosensitivity in the linked compound at a lower concentration indicates that this would be particularly useful as a visible‐light photoinitiator in holographic‐recording photopolymers. Copyright © 2004 John Wiley & Sons, Ltd.     

Polymerization of styrene by photoexcited safranine T without additives

Styrene can be photopolymerized with methanolic solutions of safranine T(STH⁺) in the absence of any additives. Under these conditions the monomer acts as an electron donor for the excited singlet state of STH⁺, and after electron transfer an initiating semireduced STH⁺ radical is produced. The experimentally determined monomer exponent of α = 2 indicates additional deactivation reactions of the primary radicals. The polymerization rate depends on the dye concentration also in those regions, in which all light is already absorbed. Presumably, this dependence is caused by a comproportionation reaction between STH⁺ and substituted leuco-safranine T formed in the course of polymerization. © 1993 John Wiley & Sons, Inc.     

Azahelicenes as visible light photoinitiators for cationic and radical polymerization: Preparation of photoluminescent polymers and use in high performance LED projector 3D printing resins

In this article, novel azahelicenes (AZs) were synthesized and proposed as high performance visible light photoinitiators for both the free radical polymerization of acrylates and the cationic polymerization (CP) of epoxides upon visible light exposure using Light Emitting Diodes (LEDs) @405, @455, and @470 nm. Excellent polymerization initiating abilities are found and high final conversions were obtained. Remarkably, an exceptional long lifetime photoluminescence property of the polymer films was observed when synthesized in presence of AZs. A full picture of the involved chemical mechanisms is given. AZs being high performance photoinitiators, their use in new cationic LED 3D printing resins will be also presented, that is, the cationic process upon LED projector @405 nm can be useful to reduce the shrinkage usually observed for radical polymerization. LED projector printing is very interesting compared to laser writing as this technology projects the profile of an entire layer of a 3D object at one time. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 55, 1189–1199     

Photoinitiation mechanism of free radical photopolymerization in the presence of cyclic acetals and related compounds

The behavior of six cyclic acetals and related compounds in the photoinitiation step of a radical photopolymerization was investigated. As shown by the photopolymerization kinetic data obtained from FTIR spectroscopy, most of them are efficient coinitiators in the presence of benzophenone (BP) with efficiencies close to a reference amine coinitiator (ethyl dimethylaminobenzoate, EDB). Laser flash photolysis and ESR spin trapping technique were used to study the photochemical mechanisms of the production of initiating radicals and explain the differences in reactivity. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Iodonium‐polyoxometalate and thianthrenium‐polyoxometalate as new one‐component UV photoinitiators for radical and cationic polymerization

Four novel onium salts (onium‐polyoxometalate) have been synthesized and characterized. They contain a diphenyliodonium or a thianthrenium (TH) moiety and a polyoxomolybdate or a polyoxotungstate as new counter anions. Outstandingly, these counter anions are photochemically active and can sensitize the decomposition of the iodonium or TH moiety through an intramolecular electron transfer. The phenyl radicals generated upon UV light irradiation (Xe–Hg lamp) are very efficient to initiate the radical polymerization of acrylates. Cations are also generated for the cationic polymerization of epoxides. Remarkably, these novel iodonium and TH salts are characterized by a higher reactivity compared with that of the diphenyliodonium hexafluorophosphate and the commercial TH salt, respectively. Interpenetrating polymer networks can also be obtained under air through a concomitant cationic/radical photopolymerization of an epoxy/acrylate blend (monomer conversions > 65%). The photochemical mechanisms are studied by steady‐state photolysis, cyclic voltammetry, and electron spin resonance techniques. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 981–989     

Synthesis of main chain polymeric benzophenone photoinitiator via thiol‐ene click chemistry and Its use in free radical polymerization

Main chain polymeric benzophenone photoinitiator (PBP) was synthesized by using “Thiol‐ene Click Chemistry” and characterized with ¹H NMR, FTIR, UV, and phosphorescence spectroscopies. PBP as a polymeric photoinitiator presented excellent absorption properties (ε₂₉₄ = 28,300 mol^?1L^?1cm^?1) compared to the molecular initiator BP (ε₂₅₂ = 16,600 mol^?1L^?1cm^?1). The triplet energy of PBP was obtained from the phosphorescence measurement in 2‐methyl tetrahydrofurane at 77 K as 298.3 kJ/mol and according to phosphorescence lifetime, the lowest triplet state of PBP has an n‐π* nature. Triplet–triplet absorption spectrum of PBP at 550 nm following laser excitation (355 nm) were recorded and triplet lifetime of PBP was found as 250 ns. The photoinitiation efficiency of PBP was determined for the polymerization of Hexanedioldiacrylate (HDDA) with PBP and BP in the presence of a coinitiator namely, N‐methyldiethanolamine (MDEA) by Photo‐DSC. The initiation efficiency of PBP for polymerization of HDDA is much higher than for the formulation consisting of BP. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Development of new high‐performance visible light photoinitiators based on carbazole scaffold and their applications in 3d printing and photocomposite synthesis

In this article, new compounds based on the carbazole scaffold (DMs = DM1 and DM2, constituted by a carbazole unit connected on positions 3 and 6 to a two 4,4′‐dimethoxydiphenylamine groups and differing by the substituent present on the nitrogen heteroatom of the carbazole core) were synthesized and proposed as high‐performance visible light photoinitiators/photosensitizers for both the free‐radical polymerization of methacrylates and the cationic polymerization of epoxides upon visible light exposure using LED@405 nm. Remarkably, DM2 leads to higher final conversions than DM1. In order to study the photophysical and photochemical properties of the carbazole derivatives, different parameters were taken into account such as the light absorption, the steady‐state photolysis, and the fluorescence spectroscopy. Using different techniques such as fluorescence quenching, redox behavior, and cyclic voltammetry, we are able to discuss the photosensitization/photoinitiation reactions providing a full coherent picture of the involved chemical mechanisms. The photosensitization of the carbazole derivatives occurred predominantly via singlet excited states at the rate of the diffusion limit. Upon exposure to laser diode at 405 nm, DMs show high performance in initiating systems for 3D resins. Remarkably, DM2 can also be used in photocomposite synthesis using light‐emitting diode conveyor. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 2081–2092     

Flash Latex Production in a Continuous Helical Photoreactor: Releasing the Brake Pedal on Acrylate Chain Radical Polymerization

The continuous photopolymerization of acrylate and methacrylate monomer miniemulsions (25% solids content) is investigated at room temperature in a compact helix minireactor. Using n‐butyl acrylate, the process yields 95% conversion after only 27 s residence time, and gel‐free high‐molecular‐weight products. Under optimized conditions, a 25‐fold increase in efficiency is obtained when compared to a batch photopolymerization. The reaction set‐up offers a frugal process because of moderate irradiance (2.6 mW cm^?2), photoinitiator concentration (0.75 wt%), and low‐power UV‐A fluorescent lamp.