Effect of the pore surface modification of an inorganic substrate on the plasma‐grafting behavior of pore‐filling‐type organic/inorganic composite membranes

We have investigated the effect of the surface state and surface treatment of the pores of an inorganic substrate on the plasma‐grafting behavior of pore‐filling‐type organic/inorganic composite membranes. Shirasu porous glass (SPG) was used as the inorganic substrate, and methyl acrylate was used as the grafting monomer. The grafting rate increased as the density of silanol on the SPG substrate increased. This result suggests that radicals are generated mainly at the silanol groups on the pore surface by plasma irradiation. The SPG substrates were treated with silane coupling agents used to control the mass of organic material bonded to the pore surface. The thickness of the grafted layer became thinner as the mass of organic material bonded to the pore surface of SPG increased. This decrease in the thickness of the grafted layer could be explained by the decrease in the penetration depth of vacuum ultraviolet rays contained in plasma having a wavelength of less than 160 nm that generated radicals in the pores of the substrate. The thickness of the grafted layer inside the SPG substrates could be controlled through the control of the mass of organic material bonded to the pore surface of the SPG substrate. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 846–856, 2006     

Surface modification of ethylene‐co‐tetrafluoroethylene films by remote plasmas

The surface modifications of ethylene‐co‐tetrafluoroethylene (ETFE) surfaces by six plasmas (direct H₂, Ar, and O₂ plasmas and remote H₂, Ar, and O₂ plasmas) were investigated with two questions in mind: (1) what plasma could effectively modify ETFE surfaces and (2) which of the CF₂? CF₂ and CH₂? CH₂ components in ETFE was selectively modified? The plasma exposure led to a weight loss from the ETFE surfaces and changes in the chemical composition on ETFE surfaces. The weight‐loss rate showed a strong dependence on what plasma was used for the modification. The remote H₂ plasma led to the lowest rate of weight loss in the six plasma exposures, and the direct O₂ plasma led to the highest rate of weight loss. During exposure to the plasmas, defluorination occurred, and two new C_1s components [? CH₂? CHF? CH₂? and ? CH₂? CH(O? R)? CF_x? , and ? CH₂? CHF? CF₂? , ? CH₂? C(O)? CF_x? , and ? CF_x? C(O)? O? ] were formed on the modified ETFE surfaces. Defluorination was strongly influenced by what plasma was used for the modification. The remote H₂ and Ar plasmas showed high defluorinations of 55 and 51%, respectively. The remote O₂ plasma showed a low defluorination of only 25%. Conclusively, the remote H₂ and Ar plasma exposure effectively modified ETFE surfaces. With the exposure of these surfaces to the remote H₂ plasma, the CF₂? CF₂ component was predominantly modified, rather than the CH₂? CH₂ component. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2871–2882, 2002     

亲水膜的表面改性及在膜蒸馏中的应用

膜的微孔性和疏水性是水溶液膜蒸馏的两个基本条件,迄今人们均采用疏水性高分子材料制成疏水微孔膜用于膜蒸馏研究。本文采用辐照接枝聚合和等离子体表面聚合的方法,将亲水的醋酸纤维素微孔膜和硝酸纤维素微孔膜表面疏水化改性,成功地用于膜蒸馏研究,大大扩展了疏水微孔膜的材料来源。实验结果表明,亲水膜表面改性得到的疏水膜,其膜蒸馏性能不低于疏水材料制成的膜,尤其是等离子体聚合法可以实现多种特殊单体在多孔的材料表面聚合,成为制备高性能疏水微孔膜的有效手段,为膜蒸馏的深入发展和实用化创造了有利条件。     

低温等离子体对聚合物多孔膜的亲水化改性

综述了低温等离子体在聚合物多孔膜表面亲水化改性领域的研究与应用进展。在简要介绍等离子体技术的原理、方法的基础上,讨论了Ar、He、O2、N2、CO2、H2O、NH2和SO2等非反应性和反应性气体的等离子体表面处理,烷基醇、烷基胺、烯丙基醇和烯丙基胺等饱和及不饱和单体的等离子体沉积聚合,以及烯类单体的等离子体引发的接枝聚合等等离子体方法,对膜表面和膜孔壁的化学组成和形态结构、膜亲水性的获得及其时效性、膜水通量和蛋白质抗污染性等方面的影响。     

Synthesis and characterization of high molecular weight hexafluoroisopropylidene‐containing polybenzimidazole for high‐temperature polymer electrolyte membrane fuel cells

A high molecular weight, thermally and chemical stable hexafluoroisopropylidene containing polybenzimidazole (6F‐PBI) was synthesized from 3,3′‐diaminobenzidine (TAB) and 2,2‐bis(4‐carboxyphenyl) hexafluoropropane (6F‐diacid) using polyphosphoric acid (PPA) as both the polycondensation agent and the polymerization solvent. Investigation of polymerization conditions to achieve high molecular weight polymers was explored via stepwise temperature control, monomer concentration in PPA, and final polymerization temperature. The polymer characterization included inherent viscosity (I.V.) measurement and GPC as a determination of polymer molecular weight, thermal and chemical stability assessment via thermo gravimetric analysis and Fenton test, respectively. The resulting high molecular weight polymer showed excellent thermal and chemical stability. Phosphoric acid doped 6F‐PBI membranes were prepared using the PPA process. The physiochemical properties of phosphoric acid doped membranes were characterized by measuring the phosphoric acid doping level, mechanical properties, and proton conductivity. These membranes showed higher phosphoric acid doping levels and higher proton conductivities than the membranes prepared by the conventional membrane fabrication processes. These membranes had sufficient mechanical properties to be easily fabricated into membrane electrode assemblies (MEA) and the prepared MEAs were tested in single cell fuel cells under various conditions, with a focus on the high temperature performance and fuel impurity tolerance. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4064–4073, 2009     

New aliphatic poly(ester‐carbonates) based on 5‐methyl‐5‐allyloxycarbonyl‐1,3‐dioxan‐2‐one

The synthesis, characterization, and ring‐opening polymerization of a new cyclic carbonate monomer containing an allyl ester moiety, 5‐methyl‐5‐allyloxycarbonyl‐1,3‐dioxan‐2‐one (MAC), was performed for the first time. MAC was synthesized in five steps in good yield beginning from the starting material, 2,2‐bis(hydroxymethyl)propionic acid. Subsequent polymerization and copolymerizations of the new cyclic carbonate with rac‐lactide (rac‐LA) and ?‐caprolactone (CL) were attempted. Rac‐LA copolymerized well with MAC, but CL copolymerizations produced insoluble products. Oligomeric macroinitiators of MAC and rac‐LA were synthesized from stannous ethoxide, and both macroinitiators were used for the controlled ring‐opening polymerization of rac‐LA. The polymerization kinetics were examined by monitoring the disappearance of the characteristic C? O ring stretch of the monomer at 1240 cm^?1 with real‐time in situ Fourier transform infrared spectroscopy. Postpolymerization oxidation reactions were conducted to epoxidize the unsaturated bonds of the MAC‐functionalized polymers. Epoxide‐containing polymers may allow further organic transformations with various nucleophiles, such as amines, alcohols, and carboxylic acids. NMR was used for microstructure identification of the polymers, and size exclusion chromatography and differential scanning calorimetry were used to characterize the new functionalized poly(ester‐carbonates). © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1978–1991, 2003     

Effect of aqueous and organic solutions on the performance of polyamide thin‐film‐composite nanofiltration membranes

Polyamide/polyacrylonitrile thin‐film‐composite (TFC) nanofiltration (NF) membranes for the separation of oleic acid dissolved in organic solvents (methanol and acetone) were interfacially prepared by the reaction of trimesoyl chloride in an organic phase with an aqueous phase containing piperazine and m‐phenylene diamine. The interfacial reaction was confirmed by an investigation of the attenuated total reflection infrared spectrum. The surface morphology of the polyamide TFC membranes was examined with scanning electron microscopy. The hydrophilic properties of the membrane surfaces were conjectured on the basis of the ζ potential and contact angle. The effects of the monomer concentrations of the monomer blends (aliphatic and aromatic diamines) and drying times on various aspects of membrane performance, such as the solvents (water, alcohols, ketones, and hexane), permeation rates, and organic solute [poly(ethylene glycol) 200 and oleic acid] rejection rates, were investigated. All the membranes showed good solvent resistance. The polar solvent flux for water and methanol was higher than that for a nonpolar solvent (hexane). The membranes gave good rejection rates of oleic acid dissolved in methanol and acetone. The NF membranes were compared with various commercial membranes. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2151–2163, 2002     

Near‐infrared spectroscopy investigation of water effects on the cationic photopolymerization of vinyl ether systems

Real‐time Fourier transform near‐infrared spectroscopy has been used to monitor monomer and water concentrations simultaneously during cationic vinyl ether photopolymerization. The use of near‐infrared peak area methods allows the water content to be conveniently and nondestructively determined in any monomer or polymer for which the water peak has previously been calibrated by gravimetric analysis. Although the shape of the absorption band due to absorbed water in a monomer changes with the quantity of water, the integrated intensity from about 5350 to 4900 cm^?1 can be correlated directly to the water concentration, and this region is well removed from the vinyl‐based absorption at approximately 6190 cm^?1. This approach provides a highly informative, dynamic technique for examining the influence of moisture on polymerization reactions. Significant differences have been observed in the effects of absorbed water on the cationic photopolymerization kinetics of vinyl ether monomers with or without an ? OH group. Along with the rapid consumption of water coupled to vinyl ether polymerization, acid‐catalyzed hydrolysis reactions have also been spectroscopically observed, giving rise to the formation of aldehyde groups. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1985–1998, 2004     

Pore‐filling electrolyte membranes based on microporous polyethylene matrices activated with plasma and sulfonated hydrogenated styrene butadiene block copolymer. Synthesis,microstructural and electrical characterization

In this research a series of pore‐filling electrolyte membranes were prepared, based on a sulfonated and hydrogenated styrene/butadiene block copolymer (SHSBS) and plasma‐treated microporous polyethylene (PE) membranes. The pore‐filling electrolyte membranes were characterized by means of scanning electronic microscopy (SEM), infrared spectroscopy (FTIR‐ATR), and dynamic mechanical analysis (DMA). In addition, the water uptake and methanol/water uptake capacities of these membranes were determined using several methanol in water solutions, as well as the permeability coefficients, for both water and methanol, using a 2 M methanol in water solution and pure methanol. Finally, electrical behavior was recorded by means of electrochemical impedance spectroscopy (EIS) and the four probe technique (FPT). The SEM images recorded show good coating of the pore‐filling electrolyte membranes on the plasma‐treated PE matrices, and DMA shows the proper relaxations of the two components: PE and SHSBS. Furthermore, the methanol/water absorption capacity was observed to diminish with plasma treatment of the matrix. Methanol permeability of the pore‐filling electrolyte membranes is notably lower than that of the Nafion® membrane, ion conductivity moving in the order of 10⁻² S cm⁻¹. Both of these characteristics qualify the experimental membranes as candidates to be applied as proton exchangers in fuel cells (FCs). © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1684–1695, 2008     

Depth profile analysis of polyimide film treated by potassium hydroxide

The structural change in the depth direction of a polyimide (UPILEX‐S) film treated in alkaline solution, which was a representative surface treatment used to form a seed layer for plating and to improve the adhesive strength, was analyzed by means of micro Fourier transform infrared attenuated total reflection (FTIR‐ATR) line analysis with gradient shaving preparation. The polyimide film was treated with KOH. The imide ring opened through the alkaline treatment, and the amide structure and carboxylic acid salt were formed. The attainment depth of this structural change was almost proportional to the treatment time, and it reached about 8 μm after a 30‐min treatment. The degree of structural change through the alkaline treatment was almost constant after it reached a considerably degraded stage, and the chemically changed region penetrated into the inner part of the film from the surface. An intermediate layer before the final degraded stage appeared in the treated layer, and its thickness increased with the treatment time. The region that was changed chemically by the alkaline treatment progressed to the inner part simultaneously and continuously as the treatment time increased. The combined use of gradient shaving preparation and micro FTIR‐ATR line analysis was found to be extremely effective for the depth profiling of organic materials. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2071–2078, 2003     

Role of vacuum ultraviolet irradiation in plasma‐induced graft polymerization in the pore‐filling polymerization of porous materials

The role of vacuum ultraviolet (VUV) rays contained in the plasma during plasma‐induced graft polymerization in the pores of a porous high‐density polyethylene (HDPE) substrate was investigated through the separation of the VUV rays from the plasma with LiF, CaF₂, and quartz filters. Two characteristic phenomena, the effect of the solvent on the grafting rate and the graft polymerization in the pores of the porous substrate, were observed in the VUV‐induced graft polymerization process. These results provided clear evidence that VUV rays in the plasma played an important role in the formation of grafted layers in the pores of the HDPE substrate. The relationship between the penetration depth of the VUV rays and the distribution of the grafted layer inside the substrate was examined. The calculated penetration depth of the VUV rays (and hence the distribution of radicals) and the distribution of the grafted layer were not consistent. However, this inconsistency could be explained by the fact that the effective density of the radicals that could react with the monomer to grow the grafting polymer was very low because of the steric hindrance of the grafted chains. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2068–2074, 2005     

Influence of the network chain orientation on the fracture toughness of a mesogenic epoxy resin modified with CTBN

A biphenol‐type epoxy resin, which had a mesogenic group in the backbone moiety, was modified with carboxy‐terminated butadiene acrylonitrile copolymer (CTBN) as a reactive elastomer, and its fracture toughness was measured. With the addition of CTBN, the fracture toughness of the biphenol‐type epoxy resin significantly increased and became significantly higher than that of a bisphenol A‐type epoxy resin modified with CTBN. The network chain orientation in the cured biphenol‐type epoxy resin system was clearly observed during the fracture process with polarized microscopy Fourier transform infrared measurements, although such a phenomenon was not observed in the bisphenol A‐type epoxy resin system. The high toughness of the cured biphenol‐type system was clearly due to the consumption of the mechanical energy by a large deformation of the matrix resin due to the orientation of the network chains during the fracture process. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1198–1209, 2003     

Phase separation and polymer crystallization in a poly(4‐methyl‐1‐pentene)–dioctylsebacate–dimethylphthalate system via thermally induced phase separation

The effects of the polymer concentration and quenching temperature on the phase separation, the membrane morphology and polymer crystallization behavior in a poly(4‐methyl‐1‐pentene) (TPX)‐dioctylsebacate (DOS)‐dimethylphthalate (DMP) system via thermally induced phase separation were studied with a pseudobinary phase diagram, with the weight ratio of DOS:DMP = 1:1. SEM was used to observe the membrane morphology and structure, whereas the TPX crystallization behavior was studied with DSC and WAXD. Liquid‐liquid phase separation occurred, although quenching under the crystallization temperature. As the quenching temperature decreased, the pore size decreased, with better connected pore structure formed. The membranes quenched at 333 and 363 K showed good cellular structures, with an average pore size of about 2.3μm, whereas the pores of the membranes quenched at 393 and 423 K were not well formed, with some lamellar crystals on the inner side. The diluent assisted the mobility of the polymer chain, which improved the polymer crystallization. Dual‐melting‐peak behavior occurred for all the samples studied here. As the quenching temperature increased, the first peak of the melting trace moved to a higher temperature, whereas the second one stayed almost the same. The flexibility of the TPX main chain was restricted by the side groups, which allowed liquid‐liquid phase separation to occur first when quenched below the equilibrium crystallization temperature. This allowed primary and secondary crystallization, which was responsible for the dual‐melting‐peak behavior. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 153–161, 2007     

Modification of porous poly(ether sulfone) membranes by low‐temperature CO2‐plasma treatment

A general method of modifying the entire cross section of porous poly(ether sulfone) membranes with a low‐temperature CO₂‐plasma treatment is reported. Both surfaces of the membranes are highly hydrophilic, with a water drop on the surface disappearing in less than 1 s, even 6 months after plasma treatment. This high hydrophilicity of both membrane surfaces results from the incorporation of hydrophilic functionalities, as evidenced by Fourier transform infrared spectroscopy and X‐ray photoelectron spectroscopy. The incorporation of these hydrophilic functionalities takes place primarily during plasma treatment, with some incorporation of atmospheric oxygen and nitrogen immediately upon exposure to air. Scanning electron microscopy shows that the membrane surface is covered by a thin, white layer that is likely the result of etching and redeposition of sputtered surface fragments. An increase in the water bubble point and glass‐transition temperature is also observed for CO₂‐plasma‐treated membranes. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2473–2488, 2002     

Design and synthesis of highly photopolymerizable styrenyl compounds in solid‐state photoinitiated polymerization

We designed a new type of styrenyl compound applicable to conventional photopolymerization systems, aiming at the production of polymers with improved mechanical properties, resistance to chemicals, and elevated glass‐transition temperatures (T_g's). A series of styrenyl monomers bearing 2,5‐dithio‐1,3,4‐thiadiazole groups were prepared, and their reactivity was studied in solid‐state photopolymerization initiated by 2‐(4′‐methoxystyryl)‐4,6‐bis(trichloromethyl)‐1,3,5‐triazine. These monomers exhibited much higher polymerization rates than usual, and the final conversion nearly reached completion, despite the relatively high T_g of the solid‐state photopolymerization system. Even at temperatures below T_g, the polymerization proceeded without a ceiling phenomenon. These features were explained by intermolecular interactions between the monomers that induced monomer alignments effective for solid‐state polymerization, large excess free volumes arising from rotation around the methylthio groups, and intramatrix radical migration leading to encounters with the remaining monomers. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3227–3242, 2003     

Improvement in semipermeable membrane performance of wholly aromatic polyamide through an additive processing strategy

A new concept for the method to provide semipermeability in ultrathin and single‐component wholly aromatic polyamide membranes has been developed for the first time. It was found that water molecules could permeate through the membrane prepared not from polyamides containing flexible ether, bulky binaphthyl, or fluorene rigid units, but one with carboxylic acid groups under a reverse osmosis mode. However, the enhancement of water transport properties by introducing the hydrophilic group of polyamide was not substantial. Therefore, polyamide membranes were prepared from the solution containing aqueous additives in order to weaken hydrogen bonds between polymer chains and thereby to suppress the aggregation of the polymer chains. As a result, water flux was dramatically improved with slightly improved NaCl rejection. Our analyses based on attenuated total reflectance Fourier transform infrared spectroscopy and solid‐state carbon polarization and magic angle spinning nuclear magnetic resonance (¹³C CPMAS NMR) spectroscopy confirmed that the aggregation of polymer chains due to the hydrogen bonds among the amide linkages was suppressed by the co‐ordination of the aqueous additives to the amide linkage. The state of water in the membranes analyzed by differential scanning calorimetry also supported the formation of pores. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1275–1281     

Hydrogen bonding in polyamide 66/clay nanocomposite

Hydrogen bonding in polyamide 66/clay nanocomposite (PA66CN) was first investigated with temperature Fourier transform infrared (FTIR), the results of which were compared with that of pristine polyamide 66 (PA66) with the same thermal history. FTIR spectra at room temperature revealed that there is essentially 100% hydrogen bonding in both PA66CN and PA66, and the difference in hydrogen‐bonding status between them is tiny. Additionally, DSC showed that the crystalline degrees and melting temperatures of PA66CN and PA66 prepared by melt quenching are similar. However, the changes of hydrogen bonding with temperature in PA66CN and PA66 are different. As the temperature rose, the hydrogen bonding in PA66CN attenuated and dissociated considerably at a smaller rate than PA66. According to transmission electron microscopic morphology of PA66CN, we analyzed the effect of nanodispersion clay layers on the motion of a polymer chain and the thermal expansion of crystalline lamella for interpreting the observed phenomenon. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2313–2321, 2003     

Evidence and mechanisms of filling polymerization by plasma-induced graft polymerization

Using a plasma-induced graft polymerization technique, which is well known as a surface modification method, the grafted polymer was formed in pores of the porous material. This study examined the filling mechanism. Five thin porous films were sandwiched together, and employed as the substrate. The substrate was treated by plasma, and the change in surface tension and radical formation was measured for each sheet after the sheet was separated. The only surface on which surface-tension change was detected, was that of the sheet directly exposed to the plasma. Although plasma treatment made polymer radicals primarily on the outer surface of the sheet, the treatment also formed a few radicals inside the sheets. The radicals inside the sheets reacted with methylacrylate and grafted polymer formed in the pores. The location of grafted polymer depended on the balance between monomer diffusivity and reactivity. The grafting rate depended on which monomer solvent was used for the polymerization. Thus, the grafted membrane morphology could be controlled by varying the grating solvent composition. © 1996 John Wiley & Sons, Inc.     

Hydrophobic/hydrophilic P(VDF‐TrFE)/PHEA polymer blend membranes

Polymer blend membranes have been obtained consisting of a hydrophilic and a hydrophobic polymers distributed in co‐continuous phases. In order to obtain stable membranes in aqueous environments, the hydrophilic phase is formed by a poly(hydrohyethyl acrylate), PHEA, network while the hydrophobic phase is formed by poly(vinylidene fluoride‐co‐trifluoroethylene) P(VDF‐TrFE). To obtain the composites, in a first stage, P(VDF‐TrFE) is blended with poly(ethylene oxyde) (PEO), the latter used as sacrificial porogen. P(VDF‐TrFE)/PEO blend membranes were prepared by solvent casting at 70°C followed by cooling to room temperature. Then PEO is removed from the membrane by immersion in water obtaining a P(VDF‐TrFE) porous membrane. After removing of the PEO polymer, a P(VDF‐TrFE) membrane results in which pores are collapsed. Nevertheless the pores reopen when a mixture of hydroxethyl acrylate (HEA) monomer, ethyleneglycol dimethacrylate (as crosslinker) and ethanol (as diluent) is absorbed in the membrane and subsequent polymerization yields hybrid hydrophilic/hydrophobic membranes with controlled porosity. The membranes are thus suitable for lithium‐ion battery separator membranes and/or biostable supports for cell culture in biomedical applications. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 672–679