Effect of Monomer Feeding Mode on thePreparation of Hollow Latexes with High MAA Content in the Core Latex Preparation简

In order to prepare hollow latex particles with optimum morphology based on osmotic swelling principle, three- layer core/shell latex particles with 40 wt% MAA in the core were first prepared via multistep seeded emulsion copolymerization, in which monomers were added by a semi-continuous process with monomer addition under two different forms： pure monomers＇ mixture （monomer addition）, and pre-emulsified monomers （pre-emulsion addition）. Then, the hollow latex particles with different morphologies were obtained after alkali post-treatment. Influences of the monomer feeding mode on the emulsion polymerization and the particle morphology were investigated. Results showed that the pre- emulsion addition could significantly improve the polymerization stability in each step, and greatly enhance the uniformity of shell encapsulation. The sizes of the core and core/shell latex particles obtained by the pre-emulsion addition were smaller and more uniform than those synthesized by the monomer addition, and the hollow latex particles with intact morphology were generated by alkali post-treating of the core/shell latexes prepared from the pre-emulsion addition. As the core size increased, the morphology of the post-treated particles underwent evolution from hollow to collapse. Moreover, the mechanism of the particle morphological evolution was proposed.     

Synthesis of SiO2/poly(styrene‐co‐butyl acrylate) nanocomposite microspheres via miniemulsion polymerization

A series of SiO₂/poly(styrene‐co‐butyl acrylate) nanocomposite microspheres with various morphologies (e.g., multicore–shell, normal core–shell, and raspberry‐like) were synthesized via miniemulsion polymerization. The results showed that the morphology of the composite latex particles was strongly influenced by the presence or absence of the soft monomer (butyl acrylate), the particle sizes of the silica, and the emulsifier concentrations. The incorporation of the soft monomer helped in forming the multicore–shell structure. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3202–3209, 2006     

Functionalized latexes as substrates for atom transfer radical polymerization

The application of atom transfer radical polymerization (ATRP) to the homopolymerization of 2‐hydroxyethyl acrylate and 2‐(methacryloyloxy) ethyl trimethylammonium chloride at the surface of a crosslinked polystyrene latex functionalized with alkyl bromide groups is reported. Polymerization was carried out using the surface groups of the dialyzed latex as initiators. The resulting hydrophobic core, hydrophilic shell latexes, were analyzed by FTIR, ¹³C‐NMR spectroscopy, and dynamic light scattering.     

Modification of Adhesive and Latex Properties for Starch Nanoparticle‐Based Pressure Sensitive Adhesives

Starch nanoparticle (SNP)‐based pressure sensitive adhesives (PSAs) with core‐shell particle morphology (starch nanoparticle core/acrylic polymer shell) are produced via seeded, semi‐batch emulsion polymerization at 15 wt% SNP loading (relative to total polymer weight) and 40 wt% latex solids. Crosslinker and chain transfer agent (CTA) are introduced to the acrylic shell polymer formulation at a range of concentrations according to a 3² factorial design to tailor the latex and adhesive properties of SNP‐based latexes. The crosslinker and CTA show no significant effect on polymerization kinetics, particle size, and viscosity. Latex gel content is predicted using an empirical model, which is a function of crosslinker and CTA concentration. Both the gel content and glass transition temperature strongly affect the adhesive properties (tack, peel strength, and shear strength) of the SNP‐based latex films. 3D response surfaces for the adhesive properties are constructed to facilitate the design of SNP‐based PSAs with desired properties.     

Preparation of colored latex with polyurea shell by miniemulsion polymerization

Colored latexes with polyurea shell were prepared by applying interfacial polycondensation reaction to the miniemulsion polymerization process. These colored latexes were composed of polystyrene core and polyurea shell, and their particle size was adjusted to <100 nm. Diisocyanate was used as a hydrophobic monomer, and the equivalent mole of diamine was used as a hydrophilic monomer for interfacial polymerization. It was important to control the rate of interfacial polycondensation reaction in order to prepare small particles. Dye preservation property of colored latex loaded with oil-soluble dye was investigated. Polyurea shell formed at the surface of latex particles could restrain the migration of dyes from the latex particles and improve the dye preservation property. The ability to prevent dye migration depended on the composition of the polyurea shell.     

Preparation,morphology, and thermoresponsive properties of poly(N‐isopropylacrylamide)‐based copolymer microgels

In this research, thermoresponsive copolymer latex particles with an average diameter of about 200–500 nm were prepared via surfactant‐free emulsion polymerization. The thermoresponsive properties of these particles were designed by the addition of hydrophilic monomers [acrylic acid (AA) and sodium acrylate (SA)] to copolymerize with N‐isopropylacrylamide (NIPAAm). The effects of the comonomers and composition on the synthesis mechanism, kinetics, particle size, morphology, and thermoresponsive properties of the copolymer latex were also studied to determine the relationships between the synthesis conditions, the particle morphology, and the thermoresponsive properties. The results showed that the addition of hydrophilic AA or SA affected the mechanism and kinetics of polymerization. The lower critical solution temperature (LCST) of the latex copolymerized with AA rose to a higher temperature. However, because the strong hydrophilic and ionic properties of SA caused a core–shell structure, where NIPAAm was in the inner core and SA was in the outer shell, the LCST of the latex copolymerized with SA was still the same as that of pure poly(N‐isopropylacrylamide) latex. It was concluded that these submicrometer copolymer latex particles with different thermoresponsive properties could be applied in many fields. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 356–370, 2006     

Block copolymer preparation by atom transfer radical polymerization under emulsion conditions using a nanoprecipitation technique

Living‐radical polymerization of acrylates were performed under emulsion atom transfer radical polymerization (ATRP) conditions using latexes prepared by a nanoprecipitation technique previously employed and optimized for the polymerization of styrene. A macroinitiator of poly(n‐butyl acrylate) prepared under bulk ATRP was dissolved in acetone and precipitated in an aqueous solution of Brij 98 to preform latex particles, which were then swollen with monomer and heated. Various monomers (i.e. n‐butyl acrylate, styrene, and tert‐butyl acrylate) were used to swell the particles to prepare homo‐ and block copolymers from the poly(n‐butyl acrylate) macroinitiator. Under these conditions latexes with a relatively good colloidal stability were obtained. Furthermore, amphiphilic block copolymers were prepared by hydrolysis of the tert‐butyl groups and the resulting block copolymers were characterized by dynamic light scattering (DLS) and transmission electron microscopy (TEM). The bulk morphologies of the polystyrene‐b‐poly(n‐butyl acrylate) and poly(n‐butyl acrylate)‐b‐poly(acrylic acid) copolymers were investigated by atomic force microscopy (AFM) and small angle X‐ray scattering (SAXS). © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 625–635, 2008     

Influence of hydrophobic monomers on secondary nucleation of hydroxyl‐functionalized latexes

The influence of butyl acrylate (BA) and methyl methacrylate (MMA) on hydroxyl functionalized latexes was investigated. The hydrophobicity of the monomer feed was varied via the BA/MMA ratio. In addition to monitoring the effect of hydrophobic monomer feed on secondary nucleation, the polymerization kinetics and final latex properties were also obtained for comparison. Five different BA to MMA molar ratios were combined with five 2‐hydroxyethyl methacrylate (HEMA) concentrations (0, 10, 20, 30 and 40 mol% in monomer composition). All latexes were synthesized through seeded semibatch emulsion polymerization process. Particle size distributions and average particle sizes of the latexes were determined by dynamic light scattering (DLS) and qualitatively compared with transmission electron microscope (TEM) images. The BA to MMA ratio significantly influences the boundary HEMA concentration at which homogeneous secondary nucleation occurs. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 2190–2202     

Carboxylic‐group distribution of carboxylated acrylate copolymer latexes with their properties in the presence of acrylic acid and monobutyl itaconate

A series of carboxylated acrylate copolymer latexes were prepared via two different emulsion polymerization technologies with different carboxylic‐group distribution and morphologies. The effects of the emulsifier, the initiator, and the carboxylic monomers [acrylic acid (AA) or monobutyl itaconate (MBI)] on the total conversion of the monomers and the properties of acrylate latexes and films have been investigated. The distribution of carboxylic groups (?COOH) measured by conductometric titration shows that the concentration of surface –COOH (C_s) and embedded –COOH (C_b) both increase with the increase of the amount of carboxylic monomers. For the latexes containing AA, –COOH tends to distribute on the surface of latex particles and in the aqueous phase, whereas –COOH tends to concentrate inside the core of latex particles for the latexes containing MBI. Transmission electron microscopy demonstrates that the latex particles are regular with narrow size distribution and have significant differences in morphologies when different carboxylic monomers and polymerization technologies were used. The stability of latex is satisfactory through the results of common stability and zeta potential tests. Moreover, the water absorption and contact angle experiment tests also revealed that the water resistance of the latex films is good. Copyright © 2011 John Wiley & Sons, Ltd.     

Preaparation of cationic latexes of poly(styrene-CO-butyl acrylate) and their properties evolution in latex dilution

Cationic latexes were prepared through emulsion copolymerization of styrene(St) and butyl acrylate(BA) with a cationic surfactant,cetyl trimethyl ammonium bromide(CTAB).Latex properties,including particle size,size distribution,ζpotential,surface tension and monomer conversion,were determined for latexes prepared with different CTAB amounts. Evolution of these properties during emulsion polymerization was followed in order to understand the mechanism of the particles formation.Results showed that both particle size andζpotential were function of polymerization time and latex solids.Parallel emulsion polymerizations with cationic,anionic charged initiator and charge-free initiators were also carried out,the latex properties were determined at different polymerization time.All these results were attentively interpreted based on the mechanisms of emulsion polymerization,surfactant adsorption and latex particle stabilization.     

Starch‐graft‐copolymer latexes initiated and stabilized by ozonolyzed amylopectin

A method is presented for synthesizing surfactant‐free latexes comprising a starch‐graft‐vinyl polymer, (1) starting with a suspension of the highly branched starch amylopectin, either native or degraded, (2) then using ozonolysis to create free‐radical initiation sites on this amylopectin scaffold, and (3) finally adding the monomer and inducing polymerization. The ozone simultaneously thins the starch and creates initiating/grafting sites on the starch, from which starch‐graft‐copolymer latexes can be grown. The encapsulation of starch inside the hydrophobic polymer particles created by a heterogeneous free‐radical polymerization process is demonstrated with energy‐dispersive spectroscopy; this is the first time that the particle morphology of such a latex has been so characterized. The data unambiguously prove that low‐molar‐mass degraded starch can be encapsulated within a latex particle. The underlying mechanisms have been explored, and data quantifying the rates of production of hydroperoxides by ozone, the thermal decomposition of the starch hydroperoxides so formed, and the degradation of amylopectin by ozone are reported. The activation energy for the thermal decomposition of the starch macroinitiator, determined in this work to be 125 ± 8 kJ mol⁻¹, is consistent with the proposition that the initiating species are mainly hydroperoxides. Colloidally stable poly(styrene‐co‐n‐butyl acrylate) latexes based on high‐molar‐mass amylopectin have been developed. These are stable against electrolytes (several months in 4 mol L⁻¹ NaCl), with 20% of the starch effectively grafted to the particles. Films cast from such latexes are more pliable than starch films and are readily redispersed in water. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 5832–5845, 2006     

Compatibilization of the PBA/PMMA core/shell latex interphase. I. Effect of PMMA macromonomer

In this work poly(methyl methacrylate) (PMMA) macromonomer is used as a compatibilizing agent in a poly(butyl acrylate) (PBA)/PMMA core/shell latex system. The incorporation of the PMMA macromonomer was achieved by copolymerizing it with BA monomer using miniemulsion polymerization. PBA seed latex was also synthesized without the macromonomer present to compare the compatibilizing effects with the PMMA macromonomer. The second stage methyl methacrylate monomer was added semi-continuously to the PBA seed latexes under monomer-starved conditions. Solid-state ¹³C-NMR [H]T₁ρ relaxation studies were used to determine the effect of PMMA compatibilizer on these PBA/PMMA core/shell latex interphase regions. The thickness of the interphase of the core/shell particles prepared with and without the PMMA macromonomer compatibilizing agent are calculated to be in the range of 15–16 nm and 10–12 nm, respectively. Electron microscopy revealed that the seed latex prepared with the PMMA macromonomer achieved a more uniform coverage with the second stage PMMA polymer as compared to the latex synthesized without the compatibilizing agent present. It is concluded that the PMMA macromonomer is effective in increasing the thickness of the interphase region and also the amount of interfacial PMMA. © 1996 John Wiley & Sons, Inc.     

Effect of monomer water solubility on cationic microemulsion polymerization of three components (water,surfactant, and monomer)

Here, we present the oil/water (O/W) microemulsion polymerization in three‐component microemulsions of n‐butyl acrylate, ethyl acrylate, and methyl acrylate, monomers with similar chemical structures but different water solubilities using the cationic surfactant dodecyl trimethyl ammonium bromide. The effects of monomer water solubility, initiator type and initial monomer concentration on the polymerization kinetics were studied. Reaction rates were high with final conversions between 70 and 98% depending on the monomer and reaction conditions. The final latexes were bluish, with a particle size ranging between 20 and 50 nm and polymer with molar masses in the order of 10⁶ g mol^?1. Increasing monomer water solubility resulted in a slower reaction rate, larger particles and a lower number density of particles. A higher reaction rate, larger average particle size and higher particle number density were obtained by increasing the monomer concentration. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Preparation of composite polyacrylate latex particles with in situ‐formed methylsilsesquioxane cores

Composite polyacrylate latex particles were prepared through a simple method by dissolving organosilicon monomer methyltrimethoxysilane in a monomer mixture of acrylic monomers methyl methacrylate (MMA), n‐butyl acrylate (n‐BA), and acrylic acid (AA). With the addition of water needed for hydrolysis, methyltrimethoxylsilane hydrolyzed under catalysis by AA and further condensed to form polymeric methylsilsesquioxane (MSQ). The monomer mixture containing in situ‐formed MSQ was then subjected to emulsification and emulsion polymerization. Transmission electron microscopy (TEM) images showed that the obtained latex particles had a core–shell structure. Differences between the X‐ray photoelectron spectroscopy (XPS) results of the contents of silicon atoms on surfaces of films formed at temperatures above and below glass transition temperatures (T_gs) of polyacrylate evidenced that the cores were made up of MSQ and the shells were made up of polyacrylate. The static water contact angle measurements indicated that the incorporation of MSQ can result in composite latex with higher hydrophobicity. Copyright © 2009 John Wiley & Sons, Ltd.     

Core–shell and gradient morphology polymer particles analyzed by X‐ray photoelectron spectroscopy: Effect of monomer feed order

The synthesis of composite latex particles possessing core–shell and gradient morphologies, respectively, using seeded starve‐fed semibatch emulsion polymerization of styrene (St) and methyl methacrylate (MMA) is presented. The focus is on the effect of the monomer feed order on the particle morphology development. The particle morphology is assessed using a novel approach which entails comparing the experimental surface composition as a function of polymerization time (particle growth) obtained by X‐ray photoelectron spectroscopy with the predicted surface composition using a mass balance mathematical model. Both types of composite latexes (core–shell and gradient) feature changes with polymerization time in the oxygen/carbon surface composition which enables one to track the morphology development. Differential scanning calorimetry is also implemented to analyze the extent of phase separation. The monomer feed order is shown to play a crucial role—under the present conditions, gradient and core–shell particles are obtained if the feed order is St/MMA (St fed first), but not if the feed order is reversed. These findings illustrate that thermodynamic factors are important, given that thermodynamically it is more favorable for MMA‐rich chains to occupy the oil–water interface to reduce the interfacial tension. Systems where St is the second stage monomer lead to mixed structures rather than the targeted core–shell or gradient morphology with St‐rich chains at the particle surface. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 2513–2526     

Preparation of ASA (acrylonitrile-styrene-acrylate) structural latexes via seeded emulsion polymerization

Acrylonitrile-styrene-acrylate (ASA) structural latexes were synthesized in a two-stage seeded emulsion polymerization. In the first-stage, partially cross-linked poly (n-butyl acrylate) (PnBA) and poly (n-butyl acrylate-stat-2-ethyl hexyl acrylate) P (nBA-stat-2EHA) (75/25 by wt) rubber cores were synthesized, and then in the second-stage, a hard poly (styrene-stat-acrylonitrile) (SAN) (70/30 by wt) shell was grafted on to the rubber seeds. The effects of surfactant type and second-stage monomer addition mode have been investigated on the final morphology of two-stage emulsion particles. The results indicated that an application of anionic surfactant, that is, sodium dodecyl sulfonate (SDS), along with sodium persulfate (KPS) initiator for both stages, and with first-stage tert-butyl hydroperoxide (t-BHP) and second-stage KPS initiators led to a hemisphere particle morphology. On the other hand, raspberry and core-shell structures were observed for the structural latexes, which were prepared using a non-ionic surfactant, that is, nonylphenol ethoxylated polyethylene glycol (Igepal CO-850), accompanying KPS initiator for both stages. It is clear, however, that the relative surface hydrophilicity of the core phase, altered by the surfactant type considerably affected the type of morphology formed. For obtained structural latexes, the gradual addition of the second-stage monomers to the core latexes resulted in a fairly real core-shell structure with a higher shell thickness. On the contrary, a raspberry structure in which the rubber phase was enlarged by the second-stage polymer microdomains was observed for the second-stage monomer addition batch. In fact, the shell semi-batch polymerization conditions lower the shell plasticizing effect, and increase the kinetic barrier to prevent from further second-stage monomer diffusion and microdomain formation within the rubbery phase.     

Adding magnetic ionic liquid monomers to the emulsion polymerization tool‐box: Towards polymer latexes and coatings with new properties

Magnetic ionic liquid monomers were synthesized and then polymerized to get magnetic polymer latexes and films. First, a series of 1‐vinyl‐3‐dodecyl‐imidazolium monomers having metal halides counter‐anions such as FeCl₃Br^?, CoCl₂Br^?, and MnCl₂Br^? were synthesized. These ionic liquid monomers were first homopolymerized to lead to magnetic poly(ionic liquids) and characterized. Secondly, magnetic latexes were synthesized by using the magnetic ionic liquids as surfmers (surfactant + monomer) in the emulsion polymerization of methyl methacrylate/n‐butyl acrylate. It was found that the powders obtained by freeze‐drying the latexes presented a paramagnetic behavior with weak antiferromagnetic interactions between the adjacent metal ions. Although the ratio of magnetic ionic liquid/monomer was only 2% these poly(methyl methacrylate‐co‐butyl acrylate) powders and latexes responded to a magnetic field due to the surfmer paramagnetic nature. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1145–1152     

Polymerizable Molecular Silsesquioxane Cage Armored Hybrid Microcapsules with In Situ Shell Functionalization

We prepared core–shell polymer–silsesquioxane hybrid microcapsules from cage‐like methacryloxypropyl silsesquioxanes (CMSQs) and styrene (St). The presence of CMSQ can moderately reduce the interfacial tension between St and water and help to emulsify the monomer prior to polymerization. Dynamic light scattering (DLS) and TEM analysis demonstrated that uniform core–shell latex particles were achieved. The polymer latex particles were subsequently transformed into well‐defined hollow nanospheres by removing the polystyrene (PS) core with 1:1 ethanol/cyclohexane. High‐resolution TEM and nitrogen adsorption–desorption analysis showed that the final nanospheres possessed hollow cavities and had porous shells; the pore size was approximately 2–3 nm. The nanospheres exhibited large surface areas (up to 486 m² g^?1) and preferential adsorption, and they demonstrated the highest reported methylene blue adsorption capacity (95.1 mg g^?1). Moreover, the uniform distribution of the methacryloyl moiety on the hollow nanospheres endowed them with more potential properties. These results could provide a new benchmark for preparing hollow microspheres by a facile one‐step template‐free method for various applications.     

Morphology control of magnetic latex particles prepared from oil in water ferrofluid emulsion

The use of magnetic latex particles as solid support in biomedical applications is favourable when homogeneous and well-defined core–shell polymer particles are used. Accordingly, this paper concerns with the synthesis of magnetic poly(styrene–divinylbenzene) latex particles using emulsion polymerization of styrene (St) and divinylbenzene (DVB) monomers in the presence of preformed oil in water organic ferrofluid emulsion droplets as seed. The key parameters which affect on formation and morphology of the prepared magnetic latexes were investigated, including type of magnetic emulsion, St/DVB monomers ratio, DVB amount, type of initiator and surfactant nature. In this study, two different magnetic emulsions were used, low and high octane content magnetic emulsions. The magnetic emulsions were stabilized using different types of surfactants including AP, Triton X 405 and SDS. In addition, four different initiators, including AIBN, V50, ACPA and KPS were examined. The morphology of the prepared magnetic latexes was investigated using transmission electron microscopy. In addition, particle size and size distribution, magnetic content and magnetic properties of the prepared magnetic latexes were also examined, using various techniques, e.g. dynamic light scattering, thermal gravimetric analysis and vibrating sample magnetometer, respectively. The results showed that the morphology type (Janus like, moon like and/or core–shell) of the prepared magnetic latex particles could be controlled depending mainly on the used formulation. In fact, the use of styrene monomer leads to anisotropic morphology. Whereas, the progressive use of DVB in presence of KPS intiator leads to a well-defined magnetic core and polymer shell structure.

Viscoelastic and damping characteristics of poly(n‐butyl acrylate)‐poly(n‐butyl methacrylate) semi‐IPN latex films

This article reports the synthesis, characterization, and damping characteristics of semi‐interpenetrating (semi‐IPN) latex systems composed of poly n‐butyl acrylate (PBA) core and poly n‐butyl methacrylate (PBMA) shell. The IPN's were prepared by seeded emulsion polymerization using crosslinked PBA seeds with varying crosslinker (m‐diisopropenyl benzene) concentration. The polymer weight ratio in the first and second stage polymerization is maintained at 1:1 in all the cases. The particle size determined by dynamic light scattering shows a decrease in the shell thickness with increasing crosslinker concentration of the seed. The mechanical properties, like Shore A hardness of the films, increased from 18 to 65 when the crosslinker concentration is increased from 0 to 4.8 mol%. The dynamic mechanical studies show that the modulus value of the IPN's is below that of non‐crosslinked films, and the value depends upon the crosslink density of the seed. Mechanical models, such as the Kerner's model and the Takayanagi's model, were used to explain the variation in the dynamic mechanical properties with the degree of seed crosslinking. The study indicates lower bound (rubbery) behavior for the films with lightly crosslinked cores. The study also shows that, at lower crosslinker concentration enhanced phase separation and better damping properties are achieved but at higher cross linker concentration (>2 mol%) greater interpenetration of the shell monomer to the cores takes place and tough films, with reduced damping properties are formed. Copyright © 2007 John Wiley & Sons, Ltd.