不同改性剂对聚丙烯/碳酸钙复合材料性能的影响

以马来酸酐(MAH)、聚丙烯蜡(PPW)为主要原料,采用原位固相接枝改性法制得PP/CaCO3-MAH-PPW复合材料,并与添加相容剂聚丙烯接枝马来酸酐(PP-g-MAH)所制得的PP/PP-g-MAH/CaCO3复合材料进行比较。结果表明,CaCO3良好的分散性及其与PP基体适宜的界面粘接是复合材料具有较好韧性的关键因素。与PP/PP-g-MAH/CaCO3复合材料相比,PP/CaCO3-MAH-PPW复合材料表现出更佳的冲击、弯曲和加工性能,当m(PP)∶m(CaCO3)=100∶20时,材料缺口冲击强度达到最大值,是基体树脂的1.19倍。     

可生物降解聚碳酸亚丙酯(PPC)/相容剂/聚丙烯(PP)纺粘非织造布切片性能研究

采用熔融共混法制备可生物降解聚碳酸亚丙酯(PPC)/相容剂/聚丙烯(PP)纺粘非织造布切片,分别研究相容剂马来酸酐(MAH)、马来酸酐接枝聚丙烯(PP-2)、马来酸酐-苯乙烯接枝聚丙烯(PP-g-(MAH-coSt))对切片性能的影响.当mPPC∶mPP为70∶30时,相容剂MAH、PP-2、PP-g-(MAH-co-St)的最优用量分别为PPC和PP总质量的1%、3%、8%,在最优用量下PPC/相容剂/PP纺粘非织造布切片的拉伸强度分别为20.16、21.27、26.34 MPa,熔体流动速率(MFR)分别为81.6 g/10min、103.6 g/10min、46.4 g/10min,T-5%较不添加相容剂时提高了50.5、10.0、28.0 K,扫描电镜图显示加了相容剂的切片内部结构紧密,相容性较好,30天降解率在3.12%以上.红外和核磁谱图表明相容剂PP-g-(MAH-co-St)的作用机理是其酸酐基团和PPC发生了开环反应,通过化学键作用促进PPC与PP相容.相容剂改善了切片的力学性能、热学性能和降解性能,提高了切片的界面粘附力和相容性,在满足纺粘生产工艺下,切片的综合性能和加工温度范围得到提高,为制备具有良好综合性能的可生物降解纺粘非织造布切片提供了理论数据.     

ABS的MAH/St多单体熔融接枝及其对PA6/ABS共混体系相形态和力学性能的影响

通过多单体熔融接枝的方法制备出了具有较高接枝率的ABS接枝物 (ABS g (MAH co St) ) ,并对其接枝机理进行了初步探讨 .研究表明 ,MAH、St接枝ABS时 ,反应主要发生在ABS中聚丁二烯的双键部位 .同时 ,当MAH与St的用量比约为 1:1时接枝率达到最高 .ABS g (MAH co St)作为尼龙 6 (PA6 ) ABS共混体系相容剂起到了良好的增容效果 .实验证明 ,相容剂使用前后 ,共混物的相区尺寸由几十 μm减小到 1μm以下 ,且分布更加均匀 ;共混物的拉伸强度和冲击强度等力学性能也同时得到均衡改善 .     

原位固相接枝改性碳酸钙/聚丙烯复合材料的制备

用马来酸酐（MAH）在碳酸钙（CaCO3）表面引入双键,通过原位固相接枝法将聚丙烯蜡（PPW）化学键合在CaCO3表面,制得3种接枝率的CaCO3-MAH-PPW。 将这3种改性CaCO3填充聚丙烯（PP）制备复合材料,研究了PP/CaCO3界面作用对复合材料强度的影响。 结果表明,CaCO3表面经PPW接枝改性后在PP中的分散性提高,与PP相容性变好;随着改性CaCO3表面PPW接枝率的提高,CaCO3与PP之间界面作用逐渐增强。 当PPW接枝率为4.48 mg PPW/g CaCO3时,CaCO3与PP之间的界面作用最强,复合材料拉伸强度下降最小,杨氏模量提升最大,当m(PP)∶m(CaCO3)=100∶50时,杨氏模量达0.86 GPa,是纯PP的1.63倍;而PPW化学接枝率为2.49 mg PPW/g CaCO3时,CaCO3与PP之间的界面作用适中,复合材料缺口冲击强度提升最大,且当m(PP)∶m(CaCO3)=100∶10时,缺口冲击强度达3.91 kJ/m2,是纯PP的1.35倍。     

马来酸酐-苯乙烯熔融接枝聚丙烯的影响因素及其性能研究

用单螺杆挤出机制备了马来酸酐 (MAH) 苯乙烯 (St)对聚丙烯 (PP)的多组分单体自由基熔融接枝体系 .研究证实了当两种单体物质的量比约为 1∶1时 ,接枝物的接枝率最高 ,而熔体流动速率 (MFR)最大 .对反应体系影响因素的研究表明单体用量和引发剂用量对不同单体用量比的系列接枝物的接枝率会产生不同的影响 ;另外 ,单体用量增加 ,接枝物的MFR减小 ,过氧化二异丙苯 (DCP)用量增加 ,接枝物的MFR增加 .对多单体熔融接枝聚丙烯PP g (MAH co St)的力学性能研究发现 ,选用合适的单体用量比、单体用量和DCP用量时 ,所制备的接枝物可具有与纯PP相当或更佳的力学性能     

接枝和交联对纳米SiO_2改性NR/PP共混型热塑弹性体的影响

动态硫化制备纳米二氧化硅(SiO2)改性天然橡胶/聚丙烯共混型热塑性弹性体(NR/PP TPE).研究了马来酸酐/苯乙烯/过氧化二异丙苯(MAH/St/DCP)多单体“就地”熔融接枝、交联对TPE力学性能、耐溶剂性能和耐热变形性能的影响,并用SEM分析了TPE的断面形貌.结果表明:纳米SiO2和MAH/St/DCP的最佳质量分数分别为0.03和0.0375/0.0188/0.00375时,MAH/St/DCP接枝、交联改性NR/PP/纳米SiO2TPE的力学性能、耐溶剂性能和耐热变形性能最佳.MAH/St/DCP“就地”接枝、交联通过细化交联NR分散相、改善交联NR分散的均匀性和增加两相之间的共交联,使NR与PP两相界面结合强度明显提高,NR/PP TPE的综合性能得到明显的改善.     

纳米CaCO_3/相容剂/PP中的界面相互作用研究

采用不同相容剂(PP-g-MAH、POE-g-MAH和EVA-g-MAH)制备了不同界面相互作用的纳米CaCO3(CC)/相容剂/PP体系,研究了相容剂/PP和相容剂/CC界面相互作用对PP/CC的结晶形态、结晶行为、熔融特性和力学性能的影响.观察到PP/CC界面相互作用提高PP结晶温度和PP/CC的模量和冲击强度,但降低了屈服强度.相容剂/CC界面相互作用进一步提高了PP/CC的结晶温度.PP/相容剂界面相互作用取决于PP与相容剂相容性.PP/PP-g-MAH相容性高有利于提高PP/CC的异相成核作用和PP/CC屈服强度和模量,但降低冲击强度.PP/POE-g-MAH部分相容对相容剂/CC界面的异相成核作用、PP/CC屈服强度和模量影响不大,可明显提高冲击强度.但PP/EVA-g-MAH不相容导致PP/CC冲击强度明显降低.     

马来酸酐接枝ABS对木粉/ABS复合材料性能的影响

采用压延-模压工艺制备木粉/丙烯腈-丁二烯-苯乙烯(ABS)复合材料,考察了相容剂马来酸酐接枝ABS(ABS-g-MAH)用量对木粉/ABS复合材料性能的影响。结果表明,相容剂ABS-g-MAH可有效改善木粉/ABS木塑复合材料的界面相容性,提高复合材料的力学性能、热分解温度和加工流动性,在ABS-g-MAH含量为8%(wt)时,复合材料力学性能达到最佳、材料的界面粘附性最好,但相容剂ABS-g-MAH的加入对复合材料的抗蠕变性没有改善作用。     

甲基丙烯酸缩水甘油酯/苯乙烯固相接枝聚丙烯

以苯乙烯(St)为共单体，过氧化苯甲酰(BPO)为引发剂，采用固相接枝反应将甲基丙烯酸缩水甘油酯(GMA)接枝到聚丙烯(PP)大分子链上。研究了反应时间、单体用量、引发剂用量等因素对接枝率的影响。采用凝胶渗透色谱(GPE)测定了PP和接枝物PP-g-(GMA-St)的分子量和分子量分布。结果 表明固相接枝PP反应条件为[GMA／[St]=2，反应3．5h，加入GMA 10份，BPO 5份。St的加入有助于GMA与PP的接枝，同时在一定程度上抑制了PP的降解。     

大分子相容剂改性Mg(OH)2/PP阻燃材料的性能

用双螺杆挤出机熔融挤出法制备了相容剂改性氢氧化镁/聚丙烯[Mg(OH)2/PP]阻燃材料。研究了马来酸酐接枝聚丙烯(PP-g-MA),马来酸酐接枝(乙烯/辛烯)共聚物(POE-g-MA)和马来酸酐接枝聚醋酸乙烯酯(EVA-g-MA)3种大分子相容剂对阻燃材料的熔体流动性、结晶行为、力学性能和断口形态的影响。结果表明:相容剂PP-g-MA和POE-g-MA的加入使阻燃材料的熔体流动速率降低,PP结晶温度提高,EVA-g-MA的加入使阻燃材料熔体流动速率数提高;Mg(OH)2对PP结晶存在异相成核作用,Mg(OH)2的加入使PP的冲击强度、拉伸强度和断裂伸长率降低,杨氏模量提高;相容剂改性后Mg(OH)2/PP阻燃材料的拉伸强度提高,其中以PP-g-MA最为明显,而POE-g-MA则提高了阻燃材料的冲击强度。     

硬脂酸/异氰酸酯摩尔比对聚丙烯/木粉复合材料性能的影响

用甲苯-2,4-二异氰酸酯（TDI）和硬脂酸（SA）复合改性木粉,在双螺杆挤出机中制备了聚丙烯（PP）基的木塑复合材料（WPC）,研究了SA/TDI摩尔比对木粉表面性能、复合材料力学性能和加工性能的影响。 结果表明,随着SA/TDI摩尔比的增大,改性木粉的表面张力逐渐减小,与PP的界面张力先减小后增大;与未改性的WPC相比,SA/TDI复合改性剂对WPC的拉伸强度、弯曲强度、缺口冲击强度影响不明显,但对无缺口冲击强度提升较大;当SA/TDI摩尔比为1.07时,复合材料的无缺口冲击强度和熔体质量流动速率分别达到9.74 kJ/m2和13.12 g/10 min,分别比未改性WPC提高了77%和22%。     

聚丙烯/聚(丙烯-g-马来酸酐)/蒙脱土纳米复合材料结晶动力学研究

非等温结晶动力学;聚丙烯/聚(丙烯-g-马来酸酐)/蒙脱土纳米复合材料结晶动力学研究     

Graft copolymerization of maleic anhydride/styrene onto isotactic polypropylene using supercritical CO2

The free‐radical grafting of maleic anhydride (MAH) and styrene (St) onto isotactic polypropylene (iPP) was studied by thermal decomposition of dicumyl peroxide (DCP) using supercritical CO₂ as a solvent and swelling agent. Several effects of molar ratio of monomer, soaking temperature and time, reaction time, and reaction pressure on the graft degree were discussed. It was found that the addition of St to the grafting system as a comonomer could significantly enhance the graft degree of the grafted PP. Under the optimal reaction condition, the maximum of iPP grafting MAH and St in supercritical CO₂ medium was 10.58%. The chemical structures and properties of grafting copolymers were characterized by Fourier transform infrared spectroscopy (FTIR) and differential scanning calorimetry (DSC). The results showed that the supercritical CO₂ method had noticeable advantages over the existed method when compared, such as a lower temperature, a higher graft degree, easy separation, and environmentally benign. Copyright © 2007 John Wiley & Sons, Ltd.     

New (PP/EPR)/nano‐CaCO3 based formulations in the perspective of polymer recycling. Effect of nanoparticles properties and compatibilizers

Phase structure of composite polypropylene (PP)/ethylene–propylene–rubber (EPR)/coated nano‐CaCO₃ composites, used in the manufacture of bumpers, with and without compatibilizers has been investigated using scanning electron microscopy (SEM), dynamic mechanical analysis (DMA) mechanical tests, and differential scanning calorimetry (DSC). Blends of various compositions were prepared using a corotating twin‐screw extruder. The experimental results indicated that the dispersion of nanoparticles in (PP/EPR) depends on their surface (stearic acid and fatty acid coatings). In both cases, the final morphology is the core–shell structure in which EPR acts as the shell part encapsulating coated nano‐CaCO₃. In this case, EPR‐g‐MAH copolymer does not improve the interface between (PP/EPR) and nanoparticles but PEP propylene ethylene copolymer should be preferentially localized at the interface of PP and (EPR/nano‐CaCO₃) phases generating an improved adherence, which will ensure a better cohesion of the whole material. According to the nature of the compatibilizers and surface treatment, it is believed that the synergistic effect of both the EPR elastomer and CaCO₃ nanoparticles should account for the balanced performance of the ternary composites. Copyright © 2009 John Wiley & Sons, Ltd.     

GRAFTING OF PEROXIDE-INITIATED MALEIC ANHYDRIDE ON SPHERICAL PE／PP IN-REACTOR BLEND GRANULES

Spherical polyethylene/polypropylene (PE/PP) in-reactor blend granules with various ethylene/propylene molar ratios and high porosity were synthesized using a high yield TiCl4/MgCl2 supported catalyst. A solution of benzoyl peroxide (BPO)/maleic anhydride (MAH)/xylene (interfacial reagent) or BPO/MAH/St (comonomer) was absorbed onto the PE/PP inreactor blend granules, and solid phase gratt polymerization of MAH on PE/PP was conducted. The amount of grafted MAH on PE/PP was measured through chemical titration. The results showed that solid phase graft polymerization of MAH in PE/PP in-reactor blend granules produced graft copolymer with high amount of grafted MAH, and the amount of grafted MAH was raised slightly when St was introduced as comonomer. The graft in-reactor blend was fractionated into five fractions through temperature-gradient extraction fractionation (TGEF), and the fractions were analyzed by FTIR. The results revealed that MAH is mainly grafted on the PE segments, whereas MAH was predominantly grafted on the PP segments when St was present in the graft polymerization system. In addition, the final product is still in the form of regular spherical granules, which is beneficial for industrial processing.     

Analysis of the isothermal crystallization of polypropylene/wood flour composites

Isothermal crystallization and melting of isotactic polypropylene in binary polypropylene-wood flour composites has been studied by DSC, and the influence of an ethylene-methacrylic acid copolymer interfacial agent analyzed. Wood flour induces a slight nucleating effect, reducing the basal interfacial free energy of nucleation and increasing the overall crystallization rate. The interfacial agent generates a compatibilization phenomenon and an increase in the basal interfacial free energies with respect to the binary composites. In both binary and ternary systems the melting behaviour is a function of undercooling and is unaltered by the presence of either wood flour or the interfacial agent.     

Mechanical and morphological properties of injection-molded rice husk polypropylene composites

In this work, the investigation of the physical, mechanical, and morphological properties of the rice husk flour/polypropylene composites was performed utilizing various filler loadings and coupling agent. Five levels of filler loading (35, 40, 45, 50, and 55 wt%) were designed. In addition, to help the interaction between fiber and polypropylene matrix, struktol coupling agent was added to the composites. All of tensile strength, Young's modulus, flexural strength, flexural modulus, and impact strength properties of the composites were carried out. Moreover, the 50 wt% filler-loaded composites had optimum tensile strength, flexural strength, and flexural modulus, whereas the 35 wt% of filler loading case was the best regarding Young's modulus, flexural strength, flexural modulus, and impact strength. Furthermore, the scanning electron microscope results demonstrate that as filler loading increases, more voids and fiber pullout occur.     

Recycled PP/EPDM/talc reinforced with bamboo fiber: Assessment of fiber and compatibilizer content on properties using factorial design

Thermoplastic composites reinforced with natural fibers have attracted the attention of many researchers, not only for environmental concerns, but also for economic reasons, recyclability, ease of processing, etc. One promising application is in the automotive industry due to their low cost and weight. This industry is increasingly pressured to produce vehicles that consume less fuel and are less polluting. Therefore, plastics reinforced with fibers are required to produce lighter parts to replace the much more abrasive glass fiber and mineral filled composites. One of the most widely used polymers in the automotive sector for manufacturing interior and exterior vehicle components is talc filled EPDM (ethylene-propylene-diene monomer) toughened polypropylene (PP). In this context, the aim of this study was to assess mechanical and thermal properties of bamboo fiber reinforced recycled talc filled PP/EPDM composites compatibilized with maleic anhydride grafted polypropylene (PP-g-MAH). Composites were prepared, according to a 2² factorial design with center point, in a Haake twin screw extruder with subsequent injection molding. Injected specimens were subjected to tensile, flexural, impact and fatigue testing. Morphological analyses were performed by scanning electron microscopy (SEM), and thermal analyses by thermogravimetry (TGA) and differential scanning calorimetry (DSC). Addition of bamboo fiber significantly increased tensile and bending strength, modulus and fatigue life, and decreased elongation at break and impact strength. On the other hand, addition of the compatibilizer had a positive effect only on tensile and flexural strength, and fatigue life whereas the effect was negative on elongation at break and impact strength. The addition of fiber and compatibilizer did not appreciably affect the matrix melting temperature, but slightly increased crystallization temperature and in some cases the degree of crystallinity.