Crystallisation and performance characteristics of high‐temperature annealed electroless Ni‐W‐P coatings

Electroless deposition of Ni–P based alloys is a well‐known commercial process that has numerous applications because of their excellent anticorrosive and wear properties. However, for some special occasions, like the components for gas making furnaces in chemical fertiliser industry, the coatings must be reinforced to withstand short‐term high temperatures between 600 °C and 700 °C as well as light erosive wear. Therefore, co‐deposition of high melting point metallic element, W, has been considered as a preferred choice. In the present study, two Ni–W–P alloy coatings were deposited on mild steel panels from different alkaline baths. The microstructures of the annealed coatings were characterised by quantitative XRD, XPS and SEM/EDS analysis techniques and their microhardness, friction and wear behaviour, corrosion mechanism as well as microstrain and residual stress are discussed in comparison with the as‐plated state. The results indicate that the hardness mainly depends on the volume fraction and crystallite size of Ni₃P phase; the uniform corrosion in sulfuric acid solution is closely related to the ratio of I_Ni/I_Ni3P as well as grain size. The wear mechanism of the high‐temperature annealed coating is dominated by abrasive wear, but the wear in the early stages started from mild adhesive wear caused by adhesion between the friction couples. Electroless deposited Ni‐W‐P alloys with high phosphorus present relatively good properties, including hardness, wear and corrosion resistance when 700 °C is applied for annealing process.     

Flux growth and characterization of Ti‐ and Ni‐doped forsterite single crystals

Forsterite monocrystals doped with Ti and Ni were grown by the flux growth technique. A suitable mixture of flux (MoO₃, V₂O₅, Li₂CO₃) and nutrient was slowly cooled down to 750 °C from 1250 °C or 1350 °C. The crystals were then characterized by powder and single‐crystal X‐ray diffraction, scanning electron microscopy and differential scanning calorimetry (DSC). Variations observed in crystal size were attributed by both the varying experimental conditions in which they had been obtained, and to the amount of Ni substituted for Mg in the structure. High abundances of doped forsterite required a cooling rate of 1.8 K h^‐1. These synthetic, well‐characterized Ti and Ni doped forsterite crystals may have potential for exploitation in industrial fields. (© 2009 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Corrosion behavior of solid solution (Ti,Al) N as a function of Al concentration

In this work, a series of (Ti, Al) N coatings with different Al contents were deposited on 304 stainless steel substrates by Hollow Cathode Discharge (HCD) method. The coatings were grown on 304 stainless steel substrates at 400 °C. The coatings were characterized using energy dispersive X‐ray spectroscopy (EDX), X‐ray diffraction (XRD), atomic force microscopy (AFM), and microhardness test. The XRD confirmed the transition from TiN phase to (Ti, Al) N phase and then to AlN phase with increasing Al concentration in the solid solution. It was found that with increasing Al concentration the hardness of the coatings initially increased up to a maximum value of about 30 GPa at around 32 at.% of Al and then the coating hardness decreased rapidly with further increase of Al content (Al > 32 at.%). The potentiodynamic polarization analysis was carried out in 3.5 wt.% NaCl solutions to study the corrosion resistance of the coatings. From the corrosion test it can be inferred that the amount of Al atoms in the coatings plays an important role for reducing the corrosion.     

Comments and reconciliation of the Ni–Bi‐system thermodynamic reassessments

The binary Ni‐Bi alloys as well as multicomponent materials comprising systems like Ni‐Bi‐Sn, Ni‐Bi‐Sb etc. are recently considered as prospective for design of lead‐free solders. For that reason various authors focused their attention to the Ni‐Bi system thermodynamics. The studies identified five phases in the above system. Two of them (i.e., (Ni) and liquid), were treated as disordered substitutional solutions. The phase NiBi₃ is stoichiometric and a standard two‐sublattice model was repeatedly applied to describe its Gibbs free energy, while for the nonstoichiometric NiBi phase, a three‐sublattice model was retained. The pure bismuth phase ((Bi)) is stoichiometric as well. The results are discussed and compared to literature thermochemical and topological data. In liquid state, strong repulsions between nickel and bismuth atoms are anticipated in the nickel rich‐side, but no data about a liquid phase miscibility gap is available yet. Therefore, the stability of the liquid phase has to be reassured, in spite of positive deviations from ideal behaviour. (© 2009 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

The effect of preflux bath additives on the morphology and structure of the hot‐dip galvanized coatings

The effect of CdCl₂, NiCl₂ and SnCl₂ on the morphology and on the structure of hot‐dip galvanized coatings was examined with optical microscopy, scanning electron microscopy and X‐ray diffraction, when these salts are added in the preflux bath. From this investigation it turned out, that the morphology of the coatings formed after fluxing in a preflux bath containing CdCl₂ is very similar to the morphology of the coatings formed in the usual flux, regardless of the concentration of the Cd salt and the solvent used (water or aqueous solution containing 50% ZnCl₂^.NH₄Cl) in the preflux bath. By contrast, Ni enhances the growth of small‐sized crystallites of the zeta‐phase instead of the columnar growth, and finally it results in reduction of the coating thickness. This phenomenon is likely to be affected by the NiCl₂ concentration but not by the solvent used (pure water or aqueous solution containing 50% ZnCl₂^.NH₄Cl). Finally, Sn addition seems to be inert with regard to the coating structure. (© 2006 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

A new approach of creating Au‐Sn solder bumps from electroplating

A homogeneous melting eutectic Au/Sn solder bump for laser chip application has been developed. The under‐bump metallization consists of a Ni wetting layer, a plating seed layer of Pt/Au/Ti multi‐layer scheme. The solder is electroplated as a sequence of Ni, Au and Sn layers. The bump can be exposed to multi‐step reflow cycles. The reflow of the solder as plated starts with a phase forming process in the solid state which results in an eutectic‐like phase and the near eutectic dand z phases. The dand z phases dissolve during the liquid state stage of the reflow at temperatures between 300 and 350 °C. (© 2006 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Optical and microhardness studies of semiorganic nonlinear optical material: L‐ histidine tetrafluoroborate

L‐histidine tetrafluoroborate (L‐HFB) a semiorganic nonlinear optical material has been synthesized in aqueous solution at 50°C and characterized by FT‐IR and FT‐Raman spectroscopy studies. The solubility was determined in different solvents such as water, methanol and water mixture of methanol. The single crystals with dimensions 15x12x3 mm³ were grown by slow evaporation method within four weeks with approximate growth rate of 0.25 mm/day. The grown crystals have been subjected to single crystal X‐ray diffraction studies to determine the unit cell dimensions and morphology. The Kurtz powder second harmonic generation test shows that the compound is a potential candidate for frequency conversion. The refractive index has been measured using He‐Ne laser. The microhardness test was carried out and the load dependence hardness was observed. The material has a wide transparency in the entire visible region. (© 2003 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

X‐ray powder diffraction structural characterization of Ba1‐xEuxTiO3 ternary oxides

The single‐phase Ba_1‐xEu_xTiO₃ (0.1≤x≤0.4) samples have been synthesized by solid state reaction under high pressure and ‐temperature. X‐ray powder diffraction data was determined by MS Modeling using Reflex Powder Indexing technique. The Ba_1‐xEu_xTiO₃ series exhibited an interesting orthorhombic‐tetragonal‐cubic structural transformation as Eu composition increases, the distinct change of the X‐ray diffraction peak profile in the vicinity of 45.5º is characteristic of structural transformation. (© 2005 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Vibrational,optical and microhardness studies of trimethoprim DL ‐malate

Trimethoprim malate, an organic crystal, has been synthesized using slow evaporation method from its aqueous solution. Structural, optical and the mechanical properties of the grown crystal have been investigated by various characterization techniques which include FTIR spectra, single crystal XRD, UV‐Vis spectra and Vickers microhardness testing. The structure of the compound predicted by analysing the recorded FTIR spectrum compliments the structure determined using single crystal X‐ray diffraction. Single crystal X‐ray diffraction study reveals that the crystals are monoclinic [P2₁/c, a=12.9850 Å, b=9.3038 Å, c=15.6815 Å and β=111.065°]. The UV‐Vis spectrum exhibits maximum transparency (98%) for a wide range suggesting the suitability of the title compound for optical applications. The optical constants have been calculated and illustrated graphically. Microhardness tests have been performed on the cystal under study and the Vicker hardness number has been calculated. The work hardening coefficient is found to be 2.85 which suggest that the crystal belongs to the family of soft materials. (© 2009 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Crystal structure,spectroscopic studies and non‐linear optical properties of 2‐amino‐3‐nitropyridinium trichloroacetate

A new quadratic nonlinear optical crystal, 2‐amino‐3‐nitropyridinium trichloroacetate (2A3NPTCA), was synthesized and the single crystals were grown by slow evaporation method at room temperature. Single crystal X‐ray diffraction and powder X‐ray diffraction experiments were carried out in order to confirm the structure and crystalline nature of 2A3NPTCA crystal. The chemical bonding and various functional groups present in the 2A3NPTCA were identified from FT‐IR spectrum. The UV–visible–NIR transmission spectrum shows that it is suitable for frequency‐converting in the wavelength region of 431–1200 nm. Thermogravimetric (TG) and differential thermal analysis (DTA) were carried out to characterize the thermal behaviors of the grown crystals. Kurtz and Perry powder method for second harmonic generation (SHG) measurements demonstrate that 2A3NPTCA is a phase matching material and its nonlinear optical efficiency is two times that of KDP. All the above results suggest that 2A3NPTCA is a potential candidate of NLO material.     

Effect of indium content and rapid solidification on microhardness and micro‐creep of Sn‐Zn eutectic lead free solder alloy

The Sn‐Zn alloys have been considered as lead‐free solders. In this paper, the effect of 0.0, 0.5, 1.0, 1.5 and 2.0 wt.% Indium as ternary additions on melting temperature, structure, microhardness and micro‐creep of the Sn‐9Zn lead‐free solders were investigated. It is shown that the alloying additions of Indium to the Sn‐Zn binary system result in a suppression of the melting point to 187.9 °C. From x‐ray diffraction analysis, a new intermetallic compound phase, designated β‐In₃Sn is detected. The formation of an intermetallic compound phase causes a pronounced increase in the electrical resistivity and mechanical strength. Also, an interesting connection between dynamic Young's modulus and the axial ratio (c/a) of the unit cell of the β‐Sn was found in which Young's modulus increases with increasing the axial ratio (c/a). The ternary Sn‐9Zn‐xIn exhibits creep resistance superior to Sn‐9Zn binary alloy. The better creep resistance of the ternary alloy is attributed to solid solution effect and precipitation of In₃Sn in the Sn matrix. The addition of small amounts of In is found to refine the effective grain size and consequently, improves hardness. The 89%Sn‐9%Zn‐2%In alloy is a lead‐free solder designed for possible drop‐in replacement of Pb‐Sn solders. (© 2010 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Determination of the phase diagram for the crystallization of L‐asparaginase II by a turbidity technique ‐ part II. ‐MPD and crystallography studies‐

The phase diagram for the crystallization of L‐asparaginase II including the metastable zone width (MZW), in the presence of PEG₆₀₀₀ and ethanol, respectively, has been studied by an online turbidity technique out of the crystallization in solution (see part I of this work 1 ). Here this paper describes a further investigation on constructing a phase diagram including MZW for the crystallization of L‐asparaginase II with a different precipitant agent of 2‐methyl‐2, 4‐pentandiol (MPD). Along with the phase diagram, the single crystal X‐ray data were successfully collected at 100K from a crystal formed in the presence of 26% (v/v) MPD. The crystals indicate an orthorhombic form and belong to the space group of P2₁2₁2₁ with the unit cell parameters a = 93.9, b = 125.77, c = 151.75Å. The crystal diffracted up to a resolution of 2.88 Å.     

Wet‐chemical synthesis and characterization of NiBi nano‐ and micro‐particles

Preparation and characterization of NiBi nano‐ and micro‐particles are presented. Firstly, predetermined compositions were obtained by simultaneous precipitation from solutions of Bi(NO₃)₃ and Ni(NO₃)₂. The precipitates were heated under oxygen flow and in air, and thereafter reduced to metals under hydrogen flow at 673 K. Correlation between the predetermined and the actual compositions of the products was found. Characterization of the precipitates was carried out employing X‐ray diffraction, scanning and transmission electron microscopy. Nickel‐bismuth intermetallic phase (NiBi) particles with nano‐ and micro‐dimensions were observed in the samples after reduction. The other possible Ni–Bi intermediate phase (NiBi₃) did not form at these conditions although its presence was expected according to the phase diagram. This finding might be useful for the implementation of Bi‐based solders where the growth of the compound NiBi₃ in the solder joints must be prevented. (© 2008 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Etching and dielectric studies on L‐lysine monohydrochloride dihydrate single crystal

The nonlinear optical single crystals of L‐Lysine monohydrochloride dihydrate (L‐LMHCl) have been grown and examined by High‐resolution X‐ray diffraction and etching studies for their perfection. The vibrational frequencies have been identified by the micro‐Raman studies and the dielectric behaviour has been studied and the results are presented in detail. (© 2006 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Synthesis of Ce0.8Sm0.2O1.9 solid electrolyte by a proteic sol‐gel green method

The present study reports the synthesis of Ce_0.8Sm_0.2O_1.9 solid electrolyte by a novel proteic sol‐gel method which uses gelatin as polymerizing agent. The as‐synthesized powder material was calcined at 700 °C for 2 h, with X‐ray diffraction revealing a single cubic phase with lattice parameter a = 0.5435 nm and theoretical density of 7.144 gcm^‐3. The average crystallite size is 12 nm, as determined by the Scherrer equation. Impedance spectroscopy revealed a larger resistive contribution of the grain boundaries than that from grain bulk, which, due to its lower activation energy, tends to dominate the total conductivity above 650 °C. The total conductivity is in line with literature data for ceramics of the same composition prepared by various methods, thus confirming the potential of the proteic sol‐gel method as a green, low cost alternative synthetic route to prepare ceria‐based solid electrolytes.     

Investigation of X‐ray Satellite Reflections Attributed to Antiphase Boundaries in Epitaxial (Ga,In)P Layers grown on (001) GaAs Substrates

We report on the analysis of additional X‐ray reflections that probably arise from antiphase domain boundaries within (Ga,In)P/(001) GaAs heteroepitaxial layers. Due to the preferred cation ordering along the crystallographic directions [1‐1 1] and [‐1 1 1] which belong to the [110] zone the original sphalerite‐type structure of (Ga,In)P changes into a CuPt‐like of the cation sublattice. This ordering phenomenon causes a loss of symmetry, i.e. the cubic structure is converted into a rhombohedral one. The antiphase boundaries between ordered domains are assumed to behave similar to lattice planes at X‐ray diffraction. Therefore, additional reflections may occur spatially neighboured to the [001] direction. The presented results of X‐ray experiments are discussed in relation to TEM experiments published in the literature in order to explain the origin of the satellite reflections. In the case of the investigated samples (grown on GaAs substrates misoriented 2° towards the azimuthal [010] direction) the APBs run preferentially in directions tilted up to angles of 20° with respect to growth direction. A preferential occurrence of satellite reflections in <13 2 1> directions was observed coinciding with {13 2 1} "lattice planes" whose normals enclose the same angle to the [001] growth direction as the normals of the average planes characterized by APBs. The appearence of the phenomenon in other directions that are also spatially neighboured to the <13 2 1> directions was determined on the basis of the shift of the reflection positions due to tilting the sample around an axis geometrically included in the scattering plane.     

Observation of the δ to ε Zr‐hydride transition by in‐situ synchrotron X‐ray diffraction

We investigate the formation and dissolution of hydrides in commercially pure zirconium powder in‐situ using high‐energy synchrotron X‐ray radiation. Experimental results showed a continuous phase transition between the δ and ε zirconium hydride phases with indication of a second order phase transformation.     

Spatially resolved X‐ray diffraction as a tool for strain analysis in laterally modulated epitaxial structures

Spatially resolved X‐ray diffraction (SRXRD) is applied for micro‐imaging of strain in laterally modulated epitaxial structures. In GaAs layers grown by liquid phase epitaxial lateral overgrowth (ELO) on SiO₂‐masked GaAs substrates a downward tilt of ELO wings caused by their interaction with the mask is observed. The distribution of the tilt magnitude across the wings width is determined with μm‐scale spatial resolution. This allows measuring of the shape of the lattice planes in individual ELO stripes. If a large area of the sample is studied the X‐ray imaging provides precise information on the tilt of an individual wing and its distribution. In heteroepitaxial GaSb/GaAs ELO layers local mosaicity in the wing area is found. By the SRXRD the size of microblocks and their relative misorientation were analyzed. Finally, the SRXRD technique was applied to study distribution of localized strain in AlGaN epilayers grown by MOVPE on bulk GaN substrates with AlN mask. X‐ray mapping proves that by mask patterning strain in AlGaN layer can be easily engineered, which opens a way to produce thicker, crack‐free AlGaN layers with a higher Al content needed in GaN‐based laser diodes. All these examples show that high spatial and angular resolutions offered by SRXRD makes the technique a powerful tool to study local lattice distortions in semiconductor microstructures. (© 2009 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Heat‐treatment influence on the microstructure and magnetic properties of rare‐earth substituted SrFe12O19

Rare‐earth substituted strontium ferrite nanopowders SrFe_12‐xR_xO₁₉ (R = La, Gd and Er; x = 0.2, 0.5 and 1) were prepared by sol‐gel‐autocombustion method and subsequent heat treatments. Structural and magnetic properties of SrFe_12‐xR_xO₁₉ powders heat treated at 800, 900 and 1000⁰C, for various times, were characterized with an X‐ray diffractometer, a vibrating sample magnetometer and a scanning electron microscope. The results of X‐ray diffraction measurements showed the M‐type hexagonal structure formation by heat treatments. Magnetic properties, such as specific saturation magnetization σ_s, specific remanent magnetization σ_r and coercivity H_c, as well as microstructure depend on the heat treatment conditions (temperature and time). The coercivity H_c exhibits a great increase after a critical heat treatment time. When the heat treatment time increases, one obtains an increase in H_c after a shorter heat treatment time. This jump of H_c was explained by a transition from the superparamagnetic state to normal state of the single domain nanoparticles. The occurrence of an agglomerated structure composed of magnetically interacting ultrafine crystallites also contributes to the increase of H_c.The heat treatment determines a reduced grain growth due to the internal stress generated by R ions. With increasing R content the σ_s and σ_r decrease due to the dissolution of R ions into the hexaferrite lattice. We believe that by selecting the time and temperature of the heat treatment, microstructure and magnetic properties suitable for magnetic recording media application can be obtained. (© 2006 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Oriented orthorhombic Lead Oxide film grown by vapour phase deposition for X‐ray detector applications

Several materials are under investigations for flat panel x‐ray detector applications. Among them, PbO shows interesting properties, i.e. high sensitivity, large stopping power and high resistivity at room temperature. However, the exploitation of PbO is limited by the difficulty to obtain good quality films constituted by a single phase. In this paper, we describe a new approach for the vapour phase growth of orthorhombic PbO films. The grown layers show a single phase, good crystallinity, and preferential orientation along the c axis. Optical characterization evidenced the presence of a broad defect band. Gold contacted films showed very high electrical resistivity and appreciable response to X‐ray radiation.