Enhanced heat transfer in confined pool boiling

We report the results of an experimental investigation of the heat transfer during nucleate boiling on a spatially confined boiling surface. The heat flux as a function of the boiling surface temperature was measured in pool boiling pots with diameters ranging from 15 mm down to 4.5 mm. It was found that a reduction of the pool diameter leads to an enhancement of the nucleate boiling heat flux for most of the boiling curve. Our experimental results indicate that this enhancement is not affected by the depth of the boiling pot, the material of the bounding wall, or the diameter of the inlet water supply. High-speed camera imaging shows that the heat transfer enhancement for the spatially confined pool boiling occurs in conjunction with a stable circulating flow, which is in contrast to the chaotic and mainly upward motion for boiling in larger pool diameters. An explanation for the enhancement of the heat transfer and the associated change in flow pattern is found in the singularisation of the nucleate boiling process.     

On the performance of adaptive mesh refinement computation

A finite difference scheme for the unsteady Euler equations using an adaptive mesh refinement (AMR) algorithm was applied to the time-dependent flowfield of shock diffraction problems. The effectiveness of the AMR algorithm was evaluated against a uniform mesh algorithm. Computational results showed that to obtain solutions with equivalent resolution, the AMR algorithm requires much less processing time, when compared with a uniform mesh algorithm.This article was processed using Springer-Verlag T_EX Shock Waves macro package 1.0 and the AMS fonts, developed by the American Mathematical Society.     

Nucleate pool boiling heat transfer in binary mixtures

Heat and Mass Transfer - Experimental studies have been made for heat transfer during nucleate pool boiling on a horizontal platinum wire in nonazeotropic binary mixtures of R12+R113, R134a+R113,...     

Two-phase flow and pool boiling heat transfer in microgravity

Researches on two-phase flow and pool boiling heat transfer in microgravity, which included ground-based tests, flight experiments, and theoretical analyses, were conducted in the National Microgravity Laboratory/CAS. A semi-theoretical Weber number model was proposed to predict the slug-to-annular flow transition of two-phase gas–liquid flows in microgravity, while the influence of the initial bubble size on the bubble-to-slug flow transition was investigated numerically using the Monte Carlo method. Two-phase flow pattern maps in microgravity were obtained in the experiments both aboard the Russian space station Mir and aboard IL-76 reduced gravity airplane. Mini-scale modeling was also used to simulate the behavior of microgravity two-phase flow on the ground. Pressure drops of two-phase flow in microgravity were also measured experimentally and correlated successfully based on its characteristics. Two space experiments on pool boiling phenomena in microgravity were performed aboard the Chinese recoverable satellites. Steady pool boiling of R113 on a thin wire with a temperature-controlled heating method was studied aboard RS-22, while quasi-steady pool boiling of FC-72 on a plate was studied aboard SJ-8. Ground-based experiments were also performed both in normal gravity and in short-term microgravity in the drop tower Beijing. Only slight enhancement of heat transfer was observed in the wire case, while enhancement in low heat flux and deterioration in high heat flux were observed in the plate case. Lateral motions of vapor bubbles were observed before their departure in microgravity. The relationship between bubble behavior and heat transfer on plate was analyzed. A semi-theoretical model was also proposed for predicting the bubble departure diameter during pool boiling on wires. The results obtained here are intended to become a powerful aid for further investigation in the present discipline and development of two-phase systems for space applications.     

A high‐order flux reconstruction adaptive mesh refinement method for magnetohydrodynamics on unstructured grids

We report our recent development of the high‐order flux reconstruction adaptive mesh refinement (AMR) method for magnetohydrodynamics (MHD). The resulted framework features a shock‐capturing duo of AMR and artificial resistivity (AR), which can robustly capture shocks and rotational and contact discontinuities with a fraction of the cell counts that are usually required. In our previous paper, 36 we have presented a shock‐capturing framework on hydrodynamic problems with artificial diffusivity and AMR. Our AMR approach features a tree‐free, direct‐addressing approach in retrieving data across multiple levels of refinement. In this article, we report an extension to MHD systems that retains the flexibility of using unstructured grids. The challenges due to complex shock structures and divergence‐free constraint of magnetic field are more difficult to deal with than those of hydrodynamic systems. The accuracy of our solver hinges on 2 properties to achieve high‐order accuracy on MHD systems: removing the divergence error thoroughly and resolving discontinuities accurately. A hyperbolic divergence cleaning method with multiple subiterations is used for the first task. This method drives away the divergence error and preserves conservative forms of the governing equations. The subiteration can be accelerated by absorbing a pseudo time step into the wave speed coefficient, therefore enjoys a relaxed CFL condition. The AMR method rallies multiple levels of refined cells around various shock discontinuities, and it coordinates with the AR method to obtain sharp shock profiles. The physically consistent AR method localizes discontinuities and damps the spurious oscillation arising in the curl of the magnetic field. The effectiveness of the AMR and AR combination is demonstrated to be much more powerful than simply adding AR on finer and finer mesh, since the AMR steeply reduces the required amount of AR and confines the added artificial diffusivity and resistivity to a narrower and narrower region. We are able to verify the designed high‐order accuracy in space by using smooth flow test problems on unstructured grids. The efficiency and robustness of this framework are fully demonstrated through a number of two‐dimensional nonsmooth ideal MHD tests. We also successfully demonstrate that the AMR method can help significantly save computational cost for the Orszag‐Tang vortex problem.     

Semi-empirical modeling of pool boiling heat transfer in binary mixtures

Pool boiling heat transfer has been investigated for various binary mixtures, including acetone/isopropanol, water/acetone, water/methanol, water/ethanol, water/isopropanol, water/monoethanolamine, water/diethanolamine and water/triethyleneglycol as test solutions. Many correlations have been developed to predict the pool boiling heat transfer coefficient in mixtures in the past few decades, however the predicted values are not confirming. In addition, the application of many existing correlations requires some individual adjusting parameters that may be not available for every system. In this investigation, a new set of experimental data are presented. These data have been compared to major existing correlations. It is observed that the pool boiling heat transfer coefficients in mixtures are less than the ideal boiling heat transfer coefficient. A new semi-empirical model has been proposed based on the mass transfer resistance to predict the boiling heat transfer coefficient with satisfactory accuracy. The new model does not include any tuning parameter and is applicable to any given binary system. The performance of the proposed model is superior to most existing correlations.     

Enhancement of nucleate pool boiling heat transfer coefficient by reentrant cavity surfaces

The pool boiling of acetone, isopropanol, ethanol and water at atmospheric pressure has been carried out on a plain tube, and five different reentrant cavity (REC) heating tubes. The heat flux has remained in a range of 11–42 kW/m² for all the heating tubes. The enhancement factor, E, has been found to increase with the rise in heat flux, irrespective of the boiling liquid and the test-section tube combinations. For the pool boiling of acetone and isopropanol, the maximum enhancement factor has been attained for REC-2 tube with mouth size of 0.3 mm and for ethanol and water the mouth size could not be optimized, however, the maximum enhancement factor has been attained for REC-4 tube with mouth size of 0.2 mm. A correlation has also been developed to predict the enhancement factor, E, for the pool boiling of the test-liquids on REC heating tubes. This correlation has predicted the enhancement factor, E, in an error band of +12.5 to –7.5%.     

Review of nucleate pool boiling bubble heat transfer mechanisms

Enhanced convection, transient conduction, microlayer evaporation, and contact line heat transfer have all been proposed as mechanisms by which bubbles transfer energy during boiling. Models based on these mechanisms contain fitting parameters that are used to fit them to the data, resulting a proliferation of “validated” models. A review of the recent experimental, analytical, and numerical work into single bubble heat transfer is presented to determine the contribution of each of the above mechanisms to the overall heat transfer. Transient conduction and microconvection are found to be the dominant heat transfer mechanisms. Heat transfer through the microlayer and at the three-phase contact line do not contribute more than about 25% of the overall heat transfer.     

Analysis of pool boiling heat transfer over porous surfaces

A semi-empirical model for pool boiling over porous surfaces is presented. The pressure drop across the porous surface is estimated using Darcy?'s law. The significance of the latent heat flux contribution for highly porous surfaces is examined. Two nucleation factors are defined and correlated in terms of measurable quantities using literature data. An expression for the total heat flux in terms of the wall superheat, pore geometry and the physical properties of the liquid is presented. The present model matches well with literature data on pool boiling over porous surfaces, both flat surfaces and tubes from four different sources, thus validating the present approach.     

Critical heat flux in pool boiling on a vertical heater

Critical heat flux during pool boiling on a vertical heater of wire or plate has been measured employing water and R113. The experiment was made for a wire of 0.5 to 2 mm in diameter and for a plate of 5, 7 and 30 mm in width and from 20 to 300 mm in height. The pressure was 1 and 2 bar for water and 1, 2, 3 and 4 bar for R113. The experiment shows that for the case of both wire and plate of 5, 7 mm, a large coalesced bubble entirely surrounds the vertical heater and rises surrounding it, while for the case of w = 30 mm, a large bubble cannot surround and rises along its surface. The characteristic of CHF can be divided into two regimes depending on the flow condition when CHF takes place. Correlations are proposed for the CHF of the wire and the plate of w = 5, and 7 mm, yielding good accuracy. The CHF for the plate of w = 30 mm has a similar tendency to that in one side headed surface and can be predicted reasonably by existing correlation for one side heated surface.     

Forced convective boiling heat transfer in microtubes at low mass and heat fluxes

Convective boiling of HCFC123 and FC72 in 0.19, 0.3 and 0.51 mm ID tubes is investigated. The experimental setup as well as the data reduction procedure has carefully been designed, so that the relative uncertainty interval of the measured heat transfer coefficient in microtubes is kept within ±10%. Up to 70 K liquid superheat over the saturation temperature is observed at low heat and mass fluxes. The onset of the superheat is found to be dependent on the mass flux and the boiling number of the refrigerant examined. In the saturated boiling regime, the heat transfer characteristics are much different from those in conventional-size tubes. The heat transfer coefficient is monotonically decreased with increasing the vapor quality, and becomes independent of the mass flux. Most empirical formulas are not in accordance with the present experimental data. Since the prediction using the nucleate boiling term of Kandlikar’s empirical correlations coincides with the present results, the convection effect should be minor in microtubes. On the other hand, the pressure loss characteristics are qualitatively in accordance with the conventional correlation formula while quantitatively much lower. These phenomena can be explained by the fact that the annular flow prevails in microtubes.     

Application of adaptive mesh refinement method to complex flows in clean rooms

The adaptive mesh refinement (AMR) method is developed for three-dimensional turbulent complex flows in clean rooms using the finite volume method with a collocated grid arrangement. Clean rooms have many interesting and complex flow characteristics especially the secondary flows and the recirculation regions. The accurate numerical solution of the flows is important for the efficient design of clean rooms. The use of the conventional uniform grid requires such a high computational time and data storage capacity that they make computational fluid dynamics (CFD) less attractive for the design optimization. The AMR method is, therefore, applied by using the fine grid only in the required regions and using the coarse grid in the other regions. The velocity is chosen as the main parameter for the grid refinement because it is the most influential parameter in clean rooms. The results show that the present AMR method can reduce the computational time by eight times and the data storage requirement is only 37% of that using the conventional method, while the same order of accuracy can be maintained. The present AMR method is, therefore, proved to be a promising technique for solving three-dimensional turbulent complex flows in clean rooms.     

The influence of oil on nucleate pool boiling heat transfer

The influence of various oil contents in R134a is investigated for nucleate pool boiling on copper tubes either sandblasted or with enhanced heating surfaces (GEWA-B tube). Polyolester oils (POE) (Reniso Triton) with medium viscosity 55 cSt (SE55) and high viscosity 170 cSt (SE170) were used. Heat transfer coefficients were obtained for boiling temperatures between −28.6 and +20.1°C. The oil content varied from 0 to 5% mass fraction. For the sandblasted tube and the SE55 oil the heat transfer coefficients for the refrigerant/oil-mixture can be higher or lower than those for the pure refrigerant, depending on oil mass fraction, boiling temperature and heat flux. In some cases the highest heat transfer coefficients were obtained at a mass fraction of 3%. For the 170 cSt oil there is a clear decrease in heat transfer for all variations except for a heat flux 4,000 W/m² and −10.1°C at 0.5% oil content. The heat transfer coefficients are compared to those in the literature for a smooth stainless steel tube and a platinum wire. For the enhanced tube and 55 cSt oil the heat transfer coefficients are clearly below those for pure refrigerant in all cases. The experimental results for the sandblasted tube are compared with the correlation by Jensen and Jackman. The calculated values are within +20 and −40% for the medium viscosity oil and between +50% and −40% for the high viscosity oil. A correlation for predicting oil-degradation effects on enhanced surfaces does not exist.     

Peripheral variation of heat transfer under pool boiling on tubes

Boiling heat transfer measurements on a tube designed to yield the peripheral variation of heat transfer coefficient without interfering with the nucleation site density are presented. A variation of up to 25% around the tube is found with a maximum at the base. High speed cine photography was used to estimate the variation of mean bubble layer thickness and mean velocities with angle. An iterative heat balance around the periphery indicated a voidage decrease from about unity at the base to 0.3–0.6 at 90°     

Investigation of heat transfer by means of pool film boiling on vertical cylinders in gravity

In this study, the heat transfer by means of pool film boiling on immersed vertical cylindrical rods was investigated. For this purpose, the rods with various dimensions, which have been heated up to 600°C, were immersed in a pure water pool in the different temperatures. The centre temperature and water temperature versus operation time were measured by K type thermocouples at the atmospheric pressure. After experimental studies, the surface temperatures of rods and heat transfer coefficients were calculated by means of Lumped method from the measured temperatures. Consequently, an empirical equation was developed between the Nusselt, Grashof, Prandtl and Jakob numbers. The experimental results showed that the specimens having the same characteristic lengths exhibited the same heat transfers performance although the specimen’s diameters and lengths differed considerably.     

Particulate fouling during the pool boiling heat transfer of MWCNT nanofluid

Pool boiling of multi-walled carbon nanotube (MWCNT) nanofluid was conducted to investigate fouling of a copper surface with a diameter of 12?mm. At low heat flux the fouling curve takes the shape of saw tooth with an asymptotic value. When boiling stretches, dispersant, Gum Arabic fails, MWCNT particles deposit on the heating wall completely. Progressively increasing the heat flux, depositing accelerates, superheat and fouling resistance increase drastically.     

Effects of ultrasonic vibration on subcooled pool boiling critical heat flux

The effects of ultrasonic vibration on critical heat flux (CHF) have been experimentally investigated under natural convection condition. Flat bakelite plates coated with thin copper layer and distilled water are used as heated specimens and working fluid, respectively. Measurements of CHF on flat heated surface were made with and without ultrasonic vibration applied to working fluid. An inclination angle of the heated surface and water subcooling are varied as well. Examined water subcoolings are 5°C, 20°C, 40°C and the angles are 0°, 10°, 20°, 45°, 90°, 180°. The measurements show that ultrasonic wave applied to water enhances CHF and its extent is dependent upon inclination angle as well as water subcooling. The rate of increase in CHF increases with an increase in water subcooling while it decreases with an increase in inclination angle. Visual observation shows that the cause of CHF augmentation is closely related with the dynamic behaviour of bubble generation and departure in acoustic field.     

Nucleate boiling heat transfer in aqueous solutions with carbon nanotubes up to critical heat fluxes

In this study, pool boiling heat transfer coefficients (HTCs) and critical heat fluxes (CHFs) are measured on a smooth square flat copper heater in a pool of pure water with and without carbon nanotubes (CNTs) dispersed at 60 °C. Tested aqueous nanofluids are prepared using multi-walled CNTs whose volume concentrations are 0.0001%, 0.001%, 0.01%, and 0.05%. For the dispersion of CNTs, polyvinyl pyrrolidone polymer is used in distilled water. Pool boiling HTCs are taken from 10 kW/m² to critical heat flux for all tested fluids. Test results show that the pool boiling HTCs of the aqueous solutions with CNTs are lower than those of pure water in the entire nucleate boiling regime. On the other hand, critical heat flux of the aqueous solution is enhanced greatly showing up to 200% increase at the CNT concentration of 0.001% as compared to that of pure water. This is related to the change in surface characteristics by the deposition of CNTs. This deposition makes a thin CNT layer on the surface and the active nucleation sites of the surface are decreased due to this layer. The thin CNT layer acts as the thermal resistance and also decreases the bubble generation rate resulting in a decrease in pool boiling HTCs. The same layer, however, decreases the contact angle on the test surface and extends the nucleate boiling regime to very high heat fluxes and reduces the formation of large vapor canopy at near CHF. Thus, a significant increase in CHF results in.     

Experimental investigation in pool boiling heat transfer of ammonia/water mixture and heat transfer correlations

The nucleate pool boiling heat transfer coefficient of ammonia/water mixture was investigated on a cylindrical heated surface at low pressure of 4-8 bar and at low mass fraction of 0 < x_NH3 < 0.3 and at different heat flux. The effect of mass fraction, heat flux and pressure on boiling heat transfer coefficient was studied. The results indicate that the heat transfer coefficient in the mixture decreases with increase in ammonia mass fraction, increases with increase in heat flux and pressure in the investigated range. The measured heat transfer coefficient was compared with existing correlations. The experimental data were predicted with an accuracy of ±20% by the correlation of Calus&Rice, correlation of Stephan-Koorner and Inoue-Monde correlation for ammonia/water mixture in the investigated range of low ammonia mass fraction. The empirical constant of the first two correlations is modified by fitting the correlation to the present experimental data. The modified Calus&Rice correlation predicts the present experimental data with an accuracy of ±18% and the modified Stephan-Koorner correlation with an accuracy of ±16%.