Scaling of heat transfer in gas-gas injector combustor

The scaling of heat transfer in gas-gas injector combustor is investigated theoretically, numerically and experimentally based on the previous study on the scaling of gas-gas combustion flowfield. The similarity condition of the gas-gas injector combustor heat transfer is obtained by conducting a formulation analysis of the boundary layer Navier-Stokes equations and a dimensional analysis of the corresponding heat transfer phenomenon. Then, a practicable engineering scaling criterion of the gas-gas injector combustor heat transfer is put forward. The criterion implies that when the similarity conditions of inner flowfield are satisfied, the size and the pressure of gas-gas combustion chamber can be changed, while the heat transfer can still be qualitatively similar to the distribution trend and quantitatively correlates well with the size and pressure as q ∝ pc0 .8d t-0.2. Based on the criterion, single-element injector chambers with different geometric sizes and at different chamber pressures ranging from 1 MPa to 20 MPa are numerically simulated. A single-element injector chamber is designed and hot-fire tested at seven chamber pressures from 0.92 MPa to 6.1 MPa. The inner wall heat flux are obtained and analysed. The numerical and experimental results both verified the scaling criterion in gas-gas injector combustion chambers under different chamber pressures and geometries.     

Scaling study of the combustion performance of gasben gas rocket injectors

To obtain the key subelements that may influence the scaling of gas-gas injector combustor performance, the combustion performance subelements in a liquid propellant rocket engine combustor are initially analysed based on the results of a previous study on the scaling of a gas-gas combustion flowfield. Analysis indicates that inner wall friction loss and heat-flux loss are two key issues in gaining the scaling criterion of the combustion performance. The similarity conditions of the inner wall friction loss and heat-flux loss in a gas-gas combustion chamber are obtained by theoretical analyses. Then the theoretical scaling criterion was obtained for the combustion performance, but it proved to be impractical. The criterion conditions, the wall friction and the heat flux are further analysed in detail to obtain the specific engineering scaling criterion of the combustion performance. The results indicate that when the inner flowfields in the combustors are similar, the combustor wall shear stress will have similar distributions qualitatively and will be directly proportional to p_c^0.8 d_t^-0.2 quantitatively. In addition, the combustion peformance will remain unchanged. Furthermore, multi-element injector chambers with different geometric sizes and at different pressures are numerically simulated and the wall shear stress and combustion efficiencies are solved and compared with each other. A multi-element injector chamber is designed and hot-fire tested at several chamber pressures and the combustion performances are measured in a total of nine hot-fire tests. The numerical and experimental results verified the similarities among combustor wall shear stress and combustion performances at different chamber pressures and geometries, with the criterion applied.     

Computational studies of the effects of oxidiser injector length on combustion instability

Computational analyses of the effects of oxidiser injector length on combustion instability in a choked high pressure combustor are described. The configuration is based on companion experiments using gaseous methane and decomposed hydrogen peroxide as reactants. The generic behaviour of one injector length is first investigated in detail to investigate the general character of the flow-fields. Comparisons between computation and experiment are then given for five lengths. The predictions for the intermediate lengths are in good agreement with the experiments in terms of most unstable frequency, its amplitude and the rate of decay of higher harmonics. The computations for the shortest injector predict the second mode is most unstable whereas the experiment indicates the fundamental was more unstable. At the longest length the computations show a character similar to the other lengths, while the experiments indicate the instability jumps to much higher frequencies that did not appear in the computations. A series of post-processing diagnostics is used to assess the mechanisms causing instability and to give possible explanations for the experimental behaviour.     

Acoustic characteristics of a rocket combustion chamber: Radial baffle effects

This paper describes methods used for determining the characteristic acoustic modes and frequencies of a liquid-propellant rocket-motor combustion chamber and effects of radial baffles on the chamber’s acoustic field. A multi-point sensing experimental setup, including stationary and moving sensors, was used to measure characteristic frequencies and mode shapes of a combustion chamber. A new technique based on the comparison of signal phase angles from stationary sensors to that of a moving sensor was used to map complex characteristic mode shapes of a combustor. A three-dimensional Helmholtz acoustic solver was also developed using an efficient finite volume approach for complex geometries to simulate the acoustic field inside a combustor. Using this approach the effects of the convergent section of the nozzle and the number of radial baffles on the chamber’s dominant acoustic modes with no mean flow were investigated. We have shown that the classical reduction of characteristic frequency of tangential modes caused by radial baffles is due to longitudinalization of tangential modes and is a function of the blade length and weakly dependent on the number of blades. Also, conjugate spinning modes are decoupled and do not spin in any baffled combustor, independent of the number of blades. On the other hand the converging nozzle section of a combustion chamber modifies pure longitudinal modes in the radial direction and pure tangential modes in the longitudinal direction. Existence of some mixed tangential-longitudinal modes in a combustor is dependent on the ratio of the nozzle throat diameter to the combustor head plate diameter.     

Three-step approach for prediction of limit cycle pressure oscillations in combustion chambers of gas turbines

Currently, gas turbine manufacturers frequently face the problem of strong acoustic combustion driven oscillations inside combustion chambers. These combustion instabilities can cause extensive wear and sometimes even catastrophic damages to combustion hardware. This requires prevention of combustion instabilities, which, in turn, requires reliable and fast predictive tools. This work presents a three-step method to find stability margins within which gas turbines can be operated without going into self-excited pressure oscillations. As a first step, a set of unsteady Reynolds-averaged Navier–Stokes simulations with the Flame Speed Closure (FSC) model implemented in the OpenFOAM® environment are performed to obtain the flame describing function of the combustor set-up. The standard FSC model is extended in this work to take into account the combined effect of strain and heat losses on the flame. As a second step, a linear three-time-lag-distributed model for a perfectly premixed swirl-stabilized flame is extended to the nonlinear regime. The factors causing changes in the model parameters when applying high-amplitude velocity perturbations are analysed. As a third step, time-domain simulations employing a low-order network model implemented in Simulink® are performed. In this work, the proposed method is applied to a laboratory test rig. The proposed method permits not only the unsteady frequencies of acoustic oscillations to be computed, but the amplitudes of such oscillations as well. Knowing the amplitudes of unstable pressure oscillations, it is possible to determine how these oscillations are harmful to the combustor equipment. The proposed method has a low cost because it does not require any license for computational fluid dynamics software.     

涡轮导向器对旋转爆轰波传播特性影响的实验研究

为了研究涡轮导向器对旋转爆轰波传播特性的影响,以氢气为燃料,空气为氧化剂,在不同当量比下开展了实验研究.基于高频压力传感器及静态压力传感器的信号,详细分析了带涡轮导向器的旋转爆轰燃烧室的工作模式以及涡轮导向器对非均匀不稳定爆轰产物的影响.实验结果表明:在当量比较低时,爆轰燃烧室以快速爆燃模式工作;逐渐增大当量比,爆轰燃烧室开始以不稳定旋转爆轰模式工作;继续增大当量比,爆轰燃烧室以稳定旋转爆轰模式工作,且旋转爆轰波的传播速度和稳定性均随当量比的增大逐渐提高.爆轰波下游的斜激波与涡轮导向器相互作用,涡轮导向器对压力振荡的幅值具有明显的抑制作用,但对压力振荡频率的影响较小.随着当量比的增大,涡轮导向器上下游的静压均同时增大,经过涡轮导向器的作用,涡轮下游静压明显降低.     

Prediction of soot and thermal radiation in a model gas turbine combustor burning kerosene fuel spray at different swirl levels

Combustion of kerosene fuel spray has been numerically simulated in a laboratory scale combustor geometry to predict soot and the effects of thermal radiation at different swirl levels of primary air flow. The two-phase motion in the combustor is simulated using an Eulerian–Lagragian formulation considering the stochastic separated flow model. The Favre-averaged governing equations are solved for the gas phase with the turbulent quantities simulated by realisable k–? model. The injection of the fuel is considered through a pressure swirl atomiser and the combustion is simulated by a laminar flamelet model with detailed kinetics of kerosene combustion. Soot formation in the flame is predicted using an empirical model with the model parameters adjusted for kerosene fuel. Contributions of gas phase and soot towards thermal radiation have been considered to predict the incident heat flux on the combustor wall and fuel injector. Swirl in the primary flow significantly influences the flow and flame structures in the combustor. The stronger recirculation at high swirl draws more air into the flame region, reduces the flame length and peak flame temperature and also brings the soot laden zone closer to the inlet plane. As a result, the radiative heat flux on the peripheral wall decreases at high swirl and also shifts closer to the inlet plane. However, increased swirl increases the combustor wall temperature due to radial spreading of the flame. The high incident radiative heat flux and the high surface temperature make the fuel injector a critical item in the combustor. The injector peak temperature increases with the increase in swirl flow mainly because the flame is located closer to the inlet plane. On the other hand, a more uniform temperature distribution in the exhaust gas can be attained at the combustor exit at high swirl condition.     

Modeling of a self-excited pulse combustor and stability analysis

The major bottleneck for popularization and utilization of the conventional mechanical valve pulse combustors is the self-priming mode of gas supply. An aerodynamic valve (as against mechanical valve) self-excited pulse combustor of the Helmholtz-type with continuous supply of gas and air was designed and a mathematical model was established in this paper. The theoretical model employed well-stirred reactor model and a single step Arrhenius chemistry, and took those factors which might affect the combustion stability into account. The factors include the variation of the mass rate of the reactants affected by the pressure in the combustion chamber, the convective and radiation heat loss in the combustion chamber, and the heat transfer and wall friction in the tailpipe. The effect of wall temperature of combustion chamber, wall heat transfer coefficient, tailpipe length and friction coefficient on combustionstability were analyzed. The range of combustion oscillations can be predicted. It is theoretically and experimentally shown that combustion oscillations can be produced with a continuous supply of fuel and air without mechanical valves. The experimental data show qualitative agreement with predictions from the theoretical model. The theoretical model could be a tool for designing and optimizing the self-excited pulse combustor.     

Numerical and experimental study on shear coaxial injectors with hot hydrogen-rich gas/oxygen-rich gas and GH2 /GO2

The influences of the shear coaxial injector parameters on the combustion performance and the heat load of a combustor are studied numerically and experimentally. The injector parameters, including the ratio of the oxidizer pressure drop to the combustor pressure (DP ), the velocity ratio of fuel to oxidizer (R V ), the thickness (WO ), and the recess (HO ) of the oxidizer injector post tip, the temperature of the hydrogen-rich gas (TH ) and the oxygen-rich gas (TO ), are integrated by the orthogonal experimental design method to investigate the performance of the shear coaxial injector. The gaseous hydrogen/oxygen at ambient temperature (GH2 /GO2 ), and the hot hydrogen-rich gas/oxygen-rich gas are used here. The length of the combustion (LC ), the average temperatures of the combustor wall (TW ), and the faceplate (TF ) are selected as the indicators. The tendencies of the influences of injector parameters on the combustion performance and the heat load of the combustor for the GH2 /GO2 case are similar to those in the hot propellants case. However, the combustion performance in the hot propellant case is better than that in the GH2/GO2 case, and the heat load of the combustor is also larger than that in the latter case.     

Investigation of combustion modes and pressure of reflective shuttling detonation combustor

Detonation combustors are considered promising alternatives to conventional combustors because they offer high thermal efficiency and fast combustion. However, especially for the rotating detonation combustor, the theoretical propulsive performance has not been confirmed in experimental studies because the highly unsteady flow field hinders the measurements process. To understand the involved phenomena in more detail, a reflective shuttling detonation combustor (RSDC) with a rectangular combustion chamber was developed. The interior of the chamber can easily be visualized owing to its two-dimensional quality. Utilizing the RSDC, several combustion tests with gaseous ethylene and oxygen were conducted for different values of mass flow rates and equivalence ratios. Combustion modes from the tests were classified into four types based on the fast Fourier transform (FFT) analysis of the luminous intensity of the CH* self-luminescence images captured by a high-speed camera and a band pass filter. Simultaneously, the theoretical total pressure of a conventional isobaric combustor was compared to the static pressure measured at the bottom of the RSDC chamber. For the detonation modes, the ratio between experimentally measured static pressure and the theoretical pressure varied depending on the location in the chamber owing to the distribution of the time-averaged static pressure. Furthermore, the pressure ratio of the detonation modes was up to 18% lower than that of the deflagration mode potentially owing to the flow velocity induced by the detonation waves.     

Dual/scram-mode combustion limits of ethylene and surrogate endothermically-cracked hydrocarbon fuels at Mach 8 equivalent high-enthalpy conditions

This paper examines the scram/dual-mode combustion limits of hydrocabon fuels within a Mach 8, scramjet combustor. Flight-equivalent flows were delivered to the axisymmetric, cavity combustor via a reflected shock tunnel. Two scramjet fuels were examined: ethylene and a surrogate mixture representing endothermically cracked n-dodecane. Combustion modes were examined via static pressure sensors and through both chemiluminescence imaging, and planar laser induced fluorescence (PLIF) of the OH combustion radical in the combustor exhaust plume. Ethylene-fuelled experiments developed scram-mode combustion under reduced fuelling conditions, experiencing shock wave dominated flowfields. OH PLIF diagnostics indicated such combustion modes developed a ring-like structure of combustion products, primarily axisymmetrically adjacent to the combustor wall. Increased fuelling anchored combustion downstream of the fuel injector, while further increases instigated dual-mode combustion. In this mode, subsonic combustion regions combine with the supersonic coreflow to permit the transfer of information upstream with substantially increased pressure encountered. Optical diagnostics indicate broadly asymmetric, unsteady combustion features. The surrogate mixture representing endothermically cracked n-dodecane experienced rapid onset from no-combustion (optically confirmed) to fully developed dual-mode combustion at critical fuelling rates. OH PLIF signals and chemiluminescence of this fuel were weaker than comparable ethylene cases, indicating potential differences in combustion pathways.     

Concept and combustion characteristics of ultra-micro combustors with premixed flame

Under micro-scale combustion influenced by quenching distance, high heat loss, shortened diffusion characteristic time, and flow laminarization, we clarified the most important issues for the combustor of ultra-micro gas turbines (UMGT), such as high space heating rate, low pressure loss, and premixed combustion. The stability behavior of single flames stabilized on top of micro tubes was examined using premixtures of air with hydrogen, methane, and propane to understand the basic combustion behavior of micro premixed flames. When micro tube inner diameters were smaller than 0.4 mm, all of the fuels exhibited critical equivalence ratios in fuel-rich regions, below which no flame formed, and above which the two stability limits of blow-off and extinction appeared at a certain equivalence ratio. The extinction limit for very fuel-rich premixtures was due to heat loss to the surrounding air and the tube. The extinction limit for more diluted fuel-rich premixtures was due to leakage of unburned fuel under the flame base. This clarification and the results of micro flame analysis led to a flat-flame burning method. For hydrogen, a prototype of a flat-flame ultra-micro combustor with a volume of 0.067 cm³ was made and tested. The flame stability region satisfied the optimum operation region of the UMGT with a 16 W output. The temperatures in the combustion chamber were sufficiently high, and the combustion efficiency achieved was more than 99.2%. For methane, the effects on flame stability of an upper wall in the combustion chamber were examined. The results can be explained by the heat loss and flame stretch.     

燃料空气供给条件对热声不稳定燃烧影响的研究

对Solar低排放预混燃烧系统的燃烧稳定性进行了数值研究.应用非定常N-S方程、雷诺应力紊流模型及涡团耗散燃烧模型,数值模拟了该类型燃烧器在不同的燃料空气供给条件下的气流流动特性和压力振荡特性,并给出了不稳定发生时压力和速度振荡的幅值和频率.根据供给条件的不同,燃烧可以是稳定的或是不稳定的,取决于燃料到火焰前沿的迟滞时间.采用CFD方法,可精确地获得燃料到火焰前沿的迟滞时间,证实了所采用的模型能够精确预测不稳定燃烧的出现及振荡特性.通过调整燃料与空气的供给条件,可使振荡激励或阻尼.     

黎开管热声振荡的主动控制研究

本文以黎开管内的热声耦合振荡为研究对象,设计基于主动补偿的适应性控制器抑制黎开管内的不稳定燃烧。试验以扬声器为执行机构来改变黎开管的边界条件,从而抑制黎开管内的热声耦合振荡。实时控制效果表明,本文所采用的适应性控制算法能够有效抑制因热声耦合产生的燃烧振荡,为实际动力系统燃烧振荡抑制提供了思路。     

An experimental study into the effect of injector pressure loss on self-sustained combustion instabilities in a swirled spray burner

Combustion instabilities depend on a variety of parameters and operating conditions. It is known, especially in the field of liquid rocket propulsion, that the pressure loss of an injector has an effect on its dynamics and on the coupling between the combustion chamber and the fuel manifold. However, its influence is not well documented in the technical literature dealing with gas turbine combustion dynamics. Effects of changes in this key design parameter are investigated in the present article by testing different swirlers at constant thermal power on a broad range of injection velocities in a well controlled laboratory scale single injector swirled combustor using liquid fuel. The objective is to study the impact of injection pressure losses on the occurrence and level of combustion instabilities by making use of a set of injectors having nearly the same outlet velocity profiles, the same swirl number and that establish flames that are essentially identical in shape. It is found that combustion oscillations appear on a wider range of operating conditions for injectors with the highest pressure loss, but that the pressure fluctuations caused by thermoacoustic oscillations are greatest when the injector head loss is low. Four types of instabilities coupled by two modes may be distinguished: the first group features a lower frequency, arises when the injector pressure loss is low and corresponds to a weakly coupled chamber-plenum mode. The second group appears in the form of a constant amplitude limit cycle, or as bursts at a slightly higher frequency and is coupled by a chamber mode. Spontaneous switching between these two types of instabilities is also observed in a narrow domain.     

Combustion oscillations in gas fired appliances: Eigen-frequencies and stability regimes

This paper presents a one-dimensional acoustic model for prediction of the frequencies of self-excited oscillation and acoustic mode shapes in combustion systems. The impedance of the combustion system is represented in terms of a frequency response function (FRF). Impedances of the settling and combustion chambers are predicted by using the acoustic model, taking into account the temperature distribution in the combustion chamber. Reasonably good agreement between measured and predicted acoustic resonance frequencies and mode shapes was achieved. Some data on stability regimes are discussed.     

Effect of injection dynamics on detonation wave propagation in a linear detonation combustor

The effect of reactant injection and mixing on detonation wave propagation is studied in a self-excited, optically-accessible linear detonation combustor operated with natural gas and oxygen. Fuel injection and mixing processes are captured with 100 kHz planar laser induced fluorescence (PLIF) measurements of acetone tracer injected into the fuel stream. Measurements are acquired at multiple orthogonal planes downstream of the reactant injection site to investigate the three-dimensional mixing field in the chamber. The fuel distribution field is correlated with simultaneously acquired OH${}^{*}$ chemiluminescence measurements that provide a qualitative indication of heat release in the combustor. These measurements are used to provide quantitative information of the fuel injector recovery process and its impact on detonation wave structure across a range of equivalence ratios. While significant differences in the detonation wavefront are observed with change in equivalence ratio, the characterization of the fuel refill process into the chamber after the passage of the detonation wave highlights some key generalizable features. The time available for fuel recovery is consistently between 12 – 19% of the detonation wave period across an equivalence ratio range of 0.83 – 1.48. A linear correlation between injector recovery times and the ratio of the average detonation wave pressure amplitude relative to the pressure drop across the fuel injector is observed. Instantaneous and phase-averaged measurements of acetone-PLIF with the time-coincident OH${}^{*}$ chemiluminescence images provide qualitative information of wave structure and injection dynamics along with quantification of fuel injector recovery, a key metric that drives combustor operation and performance. These measurements significantly enhance the ability to obtain detailed information on the intra- and inter-cycle spatiotemporal evolution of the reactant refill process and its coupled effects on the detonation wave structure and propagation.     

Simulation of a combined cycle power plant based on a pressurized circulating fluidized bed combustor

A comprehensive mathematical model for the simulation of a pressurized circulating fluidized bed combustor will be presented. The model consists of a combustor model describing the combustion chamber, the cyclone and the external heat exchanger as well as of a gas turbine model. The results of the simulation for the combustor at full load and different pressures and for the combined cycle power plant at full and part load are presented in form of temperature-, flue gas composition- and heat transfer-profiles in the combustor. Especially, energy fluxes from the combustor to the water-/steam cycle and the output of gas- and steam-turbine will be shown. The validity of the model will be shown by comparative simulation of an existing plant for the special case of atmospheric conditions.     

Effect of fuel injection location on a plasma jet assisted combustion with a backward-facing step

Non-reacting and reacting experiments on the ignition by a plasma jet (PJ) torch were performed to understand the correlation between fuel injection location and combustion characteristics in unheated Mach 2 airflow. Fuel was injected through three sonic injectors in the recirculation region behind a backward-facing step: a parallel injector at 2 mm from the bottom wall and two normal injectors at 2 and 9 mm from the step wall. In order to mitigate the combustion pressure interaction with nozzle, an isolator was installed between the nozzle and combustor. The combustion performance of normal injection was little affected by the difference of fuel injection locations. Moreover, normally injected fuel was escaped not to be held in the recirculation region despite of low fuel injection rates. This led to lower combustion performance relative to the parallel injection which provided fuel not to leave the recirculation region. In this case, the role of the recirculation region was to fully hold fuel, and the PJ torch provided hot gases as a heat source and acted as a flame-holder to ignite fuel–air mixtures. In a low temperature inflow condition, combustible regions were constrained around the bottom wall where embedded with the PJ torch. When thermal choking occurred in the combustor, it induced shock train both in the combustor and isolator. Under this unstable condition, the combustion performance of the normal injection was lower than that of the parallel injection. This is because the normal injection led most fuel into low temperature incoming air-stream.     

Simulation of spray combustion in a lean-direct injection combustor

Large-eddy simulation (LES) of a liquid-fueled lean-direct injection (LDI) combustor is carried out by resolving the entire inlet flow path through the swirl vanes and the combustor. A localized dynamic subgrid closure is combined with a subgrid mixing and combustion model so that no adjustable parameters are required for both non-reacting and reacting LES. Time-averaged velocity predictions compare well with the measured data. The unsteady flow features that play a major role in spray dispersion, fuel–air mixing and flame stabilization are identified from the simulation data. It is shown that the vortex breakdown bubble (VBB) is smaller with more intense reverse flow when there is heat release. The swirling shear layer plays a major role in spray dispersion and the VBB provides an efficient flameholding mechanism to stabilize the flame.