Mechanical behaviour of nano composite aerogels

In order to improve the mechanical properties of silica aerogels, we propose the synthesis of nano composite aerogels. Silica particles (20–100 nm) are added in the monomer solution, just before gelling and supercritical drying. The silica particles addition increases the mechanical properties, but also affects the aggregation process, the aerogel structure and the pore sizes. We discuss the different parameters which infer in the mechanical behaviour of silica aerogel such as: brittle behaviour, load bearing fraction of solid (pore volume), internal stresses (shrinkage), size and distribution of flaws, subcritical flaws propagation (chemical susceptibility). With silica particles addition, the mechanical properties rapidly increase, stiffening and strengthening the structure by a factor 4–8. Moreover, the mechanical strength distribution and the Weibull modulus characterizing the statistical nature of flaws size in brittle materials show a more homogeneous strength distribution. The composite structure is made of two imbricate networks, the polymeric silica and the particles silica networks. Ultra Small Angle X-ray Scattering experiments show that besides the fractal network usually built up by the organosiloxane, the silica particles is forming another fractal structure at a higher scale. The fractal structure could be related to the low Weibull parameter characteristic of a large flaws size distribution, pores being the critical flaws.     

Mechanical Properties of Gel-Derived Materials

The mechanical behaviour of xerogels and aerogels is generally described in terms of brittle and elastic materials, like glasses or ceramics. The main difference compared to silica glass is the order of magnitude of the elastic and rupture moduli which are 10⁴ times lower. However, if this analogy is pertinent when gels are under a tension stress (bending test) they exhibit a more complicated response when the structure is submitted to a compressive stress. The network is linearly elastic under small strains, then exhibits yield followed by densification and plastic hardening. As a consequence of the plastic shrinkage it is possible to densify and stiffen the gel at room temperature. These opposite behaviours (elastic and plastic) are surprisingly related to the same two kinds of gel features: the silanol content and the pore volume. Both elastic modulus and plastic shrinkage depend strongly on the volume fraction of pores and on the condensation reaction between silanols. On the mechanical point of view (rupture modulus and toughness), it is shown that pores and silanols play also an important role. Pores can be considered as flaws in the terms of fracture mechanics and the flaw size, calculated from rupture strength and toughness is related to the pore size distribution. Different kinds of gels structure (fractal or not fractal) have been synthesized by a control of the different steps of transformation such as sintering and plastic compaction. The relationships between structural and the elastic properties are discussed in terms of the percolation theory and fractal structure.     

Strong,Thermally Superinsulating Biopolymer–Silica Aerogel Hybrids by Cogelation of Silicic Acid with Pectin

Silica aerogels are excellent thermal insulators, but their brittle nature has prevented widespread application. To overcome these mechanical limitations, silica–biopolymer hybrids are a promising alternative. A one‐pot process to monolithic, superinsulating pectin–silica hybrid aerogels is presented. Their structural and physical properties can be tuned by adjusting the gelation pH and pectin concentration. Hybrid aerogels made at pH 1.5 exhibit minimal dust release and vastly improved mechanical properties while remaining excellent thermal insulators. The change in the mechanical properties is directly linked to the observed “neck‐free” nanoscale network structure with thicker struts. Such a design is superior to “neck‐limited”, classical inorganic aerogels. This new class of materials opens up new perspectives for novel silica–biopolymer nanocomposite aerogels.     

Strong,Thermally Superinsulating Biopolymer–Silica Aerogel Hybrids by Cogelation of Silicic Acid with Pectin

Silica aerogels are excellent thermal insulators, but their brittle nature has prevented widespread application. To overcome these mechanical limitations, silica–biopolymer hybrids are a promising alternative. A one‐pot process to monolithic, superinsulating pectin–silica hybrid aerogels is presented. Their structural and physical properties can be tuned by adjusting the gelation pH and pectin concentration. Hybrid aerogels made at pH 1.5 exhibit minimal dust release and vastly improved mechanical properties while remaining excellent thermal insulators. The change in the mechanical properties is directly linked to the observed “neck‐free” nanoscale network structure with thicker struts. Such a design is superior to “neck‐limited”, classical inorganic aerogels. This new class of materials opens up new perspectives for novel silica–biopolymer nanocomposite aerogels.     

Plasticity in Aerogels

When gently stressed, aerogels show an elastic response. However it was found that under isostatic pressure aerogels display an irreversible shrinkage which may be attributed to plastic behaviour. As a consequence of this plastic shrinkage it is possible to densify and modify the elastic properties of aerogels at room temperature.The structural evolution is followed by Small Angle X ray Scattering and the increase of the connectivity is revealed by the evolution of the elastic properties of the material.The SAXS data show that the densification mechanism is different from that obtained by sintering at high temperature. The densification mechanism induces a textural change at the periphery of the constitutive clusters but not inside, conversely to a sintering effect. We also show that the elasticity of the material is strongly influenced by this structural transformation. The power law evolution of the elastic modulus as a function of the density, usually observed on as-prepared and sintered aerogels, is not valid for compressed material.     

Physico-chemical properties of ambiently dried sodium silicate based aerogels catalyzed with various acids

Experimental results on the physico-chemical properties of ambiently dried sodium silicate based aerogels catalyzed with various acids are reported. The aerogels were prepared by hydrolysis and polycondensation of sodium silicate followed by subsequent washings, surface chemical modification and ambient pressure drying using 10 various acid catalysts consisting of strong and weak acids. The strength and concentration of acids have the major effect on the gelation of sol and hence the physico-chemical properties of the silica aerogels. Strong acids such as HCl, HNO₃ and H₂SO₄ resulted in shrunk (70–95%) aerogels whereas weak acids such as citric and tartaric acids resulted in less shrunk (34–50%) aerogels. The physical properties of silica aerogels were studied by measuring bulk density, volume shrinkage (%), porosity (%), pore volume, thermal conductivity, contact angle with water, Transmission Electron Microscopy (TEM), Atomic Absorption Spectroscopy (AAS), Fourier Transform Infrared Spectroscopy (FTIR), Thermo Gravimetric-Differential Thermal (TG-DT) analyses and N₂ adsorption–desorption BET surface analyzer. The best quality silica aerogels in terms of low density (0.086 g/cm³), low volume shrinkage (34%), high porosity (95%), low thermal conductivity (0.09 W/m K) and hydrophobic (148°) were obtained for molar ratio of Na₂SiO₃:H₂O:citric acid:TMCS at 1:146.67:0.72:9.46 with 20 min gelation time. The resulting aerogels exhibited the thermal stability up to around 420 °C.     

非超临界干燥法制备SiO2气凝胶

应用廉价的国产硅溶胶为原料，通过凝胶过程和干燥过程条件的选择，以非超临界干燥技术最终获得了块状SiO2气凝胶.该气凝胶外观状态与应用正硅酸乙酯为原料制得的完全一致，其微观结构也相当良好，其直径和孔分布均匀.溶液的配比和pH对凝胶过程和气凝胶样品的密度有比较明显的影响，同时pH值与SiO2的粒径之间也有一定的关系.依据制备条件的变化，所得SiO2气凝胶的密度约在200～400 kg•m－3，比表面在250～300 m2•g－1之间变化，平均孔径约为11～20 nm，而孔隙率在91％左右.     

Porous silicon oxycarbide glasses from organically modified silica gels of high surface area

High surface area alkyl-substituted silica aerogels and xerogels were successfully prepared by sol-gel processing and supercritical drying. The gels were further heat treated in inert atmosphere to temperatures as high as 1000°C. Surface areas and pore structure of the gels and gels pyrolyzed at high temperatures were determined by multipoint BET surface area measurement. The aerogels and xerogels exhibited surface areas of about 1100 m²/g. No significant effect of pH was found on the surface areas of gels in the two step sol-gel process, but gels of low pH showed smaller pore diameter and higher density. Xerogels showed smaller surface area, pore size, and pore volume compared to aerogels. Upon pyrolyzing in inert atmosphere, the surface areas of all the gels decreased with temperature as a result of collapse of micropores and shrinkage of mesopores. Unlike pure silica gel, which loses almost all surface area and densifies at 1000°C, the advantage of the alkyl-substituted gels is that they maintained a high surface area of 400 m²/g at 1000°C.Also with the Department of Agronomy.     

Effect of post-treatment (gel aging) on the properties of methyltrimethoxysilane based silica aerogels prepared by two-step sol–gel process

The properties of silica aerogels are highly dependent on the post-treatment steps like gel washing, gel aging and gel drying. The experimental results of the studies on one of the post-treatment steps i.e. gel aging effect on the physical and microstructural properties of methyltrimethoxysilane (MTMS) based silica aerogels, are reported. These hybrid aerogels were prepared by two step sol–gel process followed by supercritical drying. The molar ratio of MeOH/MTMS (M) was varied from 7 to 35 by keeping the H₂O/MTMS (W) molar ratio constant at 4. The as prepared alcogels of different molar ratios were aged from 0 to 5 days. It was observed that 2 days of gel aging period is the optimum gel aging period for good quality aerogels in terms of low density, less volume shrinkage and high porosity. The well tailored network matrix with low density (0.04 g/cm³), less volume shrinkage (4.5%), low thermal conductivity (0.05 W/mK) and high porosity (98.84 %) was obtained for 2 days of gel aging period of M = 35. Further, the gelation time varied from 8 to 1 h depending on the M values. The gelation time was being more for lesser M values. The aerogels were characterized by bulk density, porosity, volume shrinkage, thermal conductivity, Scanning Electron Microscopy and the Fourier Transform Infrared spectroscopy.     

Preparation of transparent,monolithic silica xerogels with low density

A new process to make monolithic and transparent silica xerogels with similar properties as silica aerogels by drying at ambient pressure has been studied. The xerogels are produced by strengthening the gel structure by additional precipitation of silica after the initial gelation. The additional precipitation of silica is achieved by ageing the alcogels in solutions of tetraethoxysilane (TEOS) and the aging is followed by a relatively rapid drying (<48 h) at ambient pressure. Due to the increased strength of the alcogels it is shown that the shrinkage during drying can be reduced and hence low density xerogels are obtained even if new monomers are added.     

Effect of 3-glycidoxypropyltrimethoxysilane precursor on the properties of ambient pressure dried silica aerogels

The effect of an organically modified precursor, 3-glycidoxypropyltrimethoxysilane in an ambient pressure process involving aging in silane solution for silica aerogels is presented. The effect of increasing trialkoxysilane/tetraalkoxysilane precursor ratio and the influence of water to Si molar ratio on the gelation and adsorption properties were investigated. An optimum water to Si molar ratio (8) gave the fastest gelation for all precursor ratios indicating a balance between the increase in rate of hydrolysis and a decrease in concentration of the monomers. Surface area analysis proved that in the dried gel, the organic groups are largely present on the pore walls and prevent the condensation of the silanol groups during drying. This in turn prevents pore collapse and further increases the total pore volume. The inclusion of the organically functionalised silane in the process further enhances the ambient pressure drying through this effect.     

SiO2气凝胶的非超临界干燥法制备及其形成过程

通过对正硅酸乙酯的两步水解-缩聚反应速率的调控，使生成的醇凝胶具有比较完整的网络结构，配合乙醇溶剂替换和正硅酸乙酯乙醇溶液浸泡和陈化，改善和增强凝胶的结构和强度，在分级干燥下实现了SiO2气凝胶的非超临界干燥制备，并采用SEM、TEM、TG-DTA、XRD和吸附-脱附技术等手段对所得气凝胶样品进行表征.结果表明, 该气凝胶是由粒径约10 nm均匀球状纳米粒子构成的具有连续网络结构的低密度多孔材料，密度为200～400 kg•m－3，孔径分布在10～30 nm范围内，孔隙率约为91％，比表面高达625.65 m2•g－1.外观及微观构造与应用超临界干燥制得的气凝胶完全一致.调节反应体系中各组分的配比以及控制两步水解-缩聚过程中酸与碱的加入量可以获得不同密度的块状SiO2气凝胶.     

Structural characteristics of silica sonogels prepared with additions of isopropyl alcohol

Wet silica gels with approximately 1.4 x 10(-3) mol SiO2/cm3 and approximately 92 vol % liquid phase were obtained from sonohydrolysis of tetraethoxysilane (TEOS) with different additions of isopropyl alcohol (IPA). The IPA/TEOS molar ratio R was changed from 0 to 4. Aerogels were obtained by supercritical CO2 extraction. The samples were analyzed by small-angle X-ray scattering (SAXS) and nitrogen adsorption. The wet gels exhibit mass fractal structure with fractal dimension increasing from D approximately 2.10 to D approximately 2.22, characteristic length xi decreasing from approximately 9.5 to approximately 6.9 nm, as R increases from 0 to 4, and an estimated characteristic length for the primary silica particles lower than approximately 0.3 nm. The supercritical process apparently eliminates a fraction of the porosity, increasing the mass fractal dimension and shortening the fractality domain in the mesopore region. The fundamental role of isopropyl alcohol on the structure of the resulting aerogels is to decrease the porosity and the pore mean size as R changes from pure TEOS to R = 4. A secondary structure appearing in the micropore region of the aerogels can be described as a mass/surface fractal structure, with correlated mass fractal dimension Dm approximately 2.7 and surface fractal dimension Ds approximately 2.3, as inferred from SAXS and nitrogen adsorption data.     

Hydrophobic Silica Aerogels Strengthened with Nonwoven Fibers

Hydrophobic silica aerogels were prepared via a sol‐gel process by surface modification at ambient pressure. Nonwoven fibers were distributed inside the silica aerogels as a composite to act as a supporting skeleton which increased the mechanical property of the silica aerogels. The morphology and pore structure of the composites were characterized by scanning electron microscopy (SEM) and N₂ adsorption analyzer. The contact angle and the adsorption capacities of the composites were also determined. The results show that silica aerogels dispersed uniformly and maintained high porosity in the aerogel‐fiber composites. They have excellent hydrophobic properties and are excellent adsorptive materials.     

Sol-Gel assembly of CdSe nanoparticles to form porous aerogel networks

A detailed study of CdSe aerogels prepared by oxidative aggregation of primary nanoparticles (prepared at room temperature and high temperature conditions, >250 degrees C), followed by CO2 supercritical drying, is described. The resultant materials are mesoporous, with an interconnected network of colloidal nanoparticles, and exhibit BET surface areas up to 224 m2/g and BJH average pore diameters in the range of 16-32 nm. Powder X-ray diffraction studies indicate that these materials retain the crystal structure of the primary nanoparticles, with a slight increase in primary particle size upon gelation and aerogel formation. Optical band gap measurements and photoluminescence studies show that the as-prepared aerogels retain the quantum-confined optical properties of the nanoparticle building blocks despite being connected into a 3-D network. The specific optical characteristics of the aerogel can be further modified by surface ligand exchange at the wet-gel stage, without destroying the gel network.     

The microstructure of hybrid silica gels and its modification by evaporative and supercritical dryings

The effect of evaporative drying on the pore size of two series of hybrid silica gels is investigated by combining beam bending on the gels and mercury porosimetry on the aerogels and xerogels with transmission electron microscopy on the xerogels. It is shown that the shrinkage of the pores during drying is different in the two series: in one series the pores shrink proportionally to their volume, in the other the pores collapse until they all reach the same size. The experimental data enable us to discuss the relation between these two different behaviours and the different morphology of the two series of gels.     

Effect of iron acetylacetonate on physico-chemical properties of waterglass based aerogels by ambient pressure drying

The effect of iron acetylacetonate on the physico-chemical properties of waterglass based silica aerogels by ambient pressure drying has been investigated. Doping the gels with iron acetylacetonat (FeAA) facilitates in the diminution of the density of the aerogels. The well established silica network provides effective confinement of FeAA nanoparticles which resists the collapse of silica network during ambient pressure drying. Therefore, in the present paper, the effects of FeAA on the physico-chemical properties of the aerogels have been studied by varying the FeAA:Na₂SiO₃ molar ratio from 3 × 10⁻⁴ to 6 × 10⁻⁴. The aerogels were prepared via ambient pressure drying and characterized by the bulk density, thermal conductivity and water contact angle. The aerogel’s surface morphology, elemental analysis and pore structure were characterized by means of EDAX and FTIR, TEM and N₂ adsorption- desorption analyzer. The high temperature hydrophobicity of these aerogels was checked by heating them in temperature controlled furnace. Silica aerogels with low density ~0.050 g/cc have been obtained using the molar ratio of Na₂SiO₃:H₂O:FeAA:Citric acid:TMCS at 1:146.67:3 × 10⁻⁴:0.54:9.46, respectively. EDAX and FTIR studies show that the iron species are entrapped in the mesoporous framework and not took part in the bonding with silica.     

Fractal structure in base-catalyzed silica aerogels examined by TEM, SAXS and porosimetry

A fractal analysis of three base catalyzed silica aerogels was performed using different experimental techniques: image analysis of electron micrographs, SAXS and study of pore size distribution determined from nitrogen adsorption isotherms. The aerogels appeared to exhibit self-similar properties over the range from 3–10 to 50–130 nm. The values of mass fractal dimension varied from 1.75 to 2.05 depending on the reactants concentration (TEOS, H₂O) and were found to be similar irrespective of the method applied.     

硅含量对Al2O3-SiO2气凝胶结构和性能的影响

研究了硅含量对Al2O3-SiO2气凝胶结构和性能的影响.结果表明,随着硅含量的增加,Al2O3-SiO2溶胶的凝胶时间逐渐延长,气凝胶密度逐渐增大.其结构逐渐由多晶勃姆石向无定形SiO2过渡.Al2O3-SiO2气凝胶同时含有Al-O、Si-O以及Al-O-Si结构,600 ℃煅烧后的物相为无定形γ-Al2O3和SiO2,1 200 ℃煅烧后为莫来石相.当硅含量为6.1wt%～13.1wt%时,适量的硅抑制了Al2O3-SiO2气凝胶的相变,其1 000℃的比表面积(339～445 m2·g-1)高于纯Al2O3气凝胶(157 m2·g-1).SEM分析表明,硅元素的加入改变了Al2O3气凝胶的结构形貌,随着硅含量的增大,Al2O3-SiO2气凝胶逐渐由针叶状或长条状向球状颗粒转变.     

Shrinkage and pore structure in preparation of carbon aerogels

To aim at thermal insulator applications, the shrinkage and the pore structure of resorcinol–formaldehyde (RF) aerogels and carbon aerogels were investigated during the supercritical drying and the carbonization process. The water (W) molar ratio has small effects on the surface area or the particle size, but has significant effects on the density of the aerogel. Higher W/R ratio leads to lower density and larger pore size, and leads to less shrinkage during the carbonization process. The molar ratio of catalyst sodium carbonate (C) has significant effects on the shrinkage, pore size, and particle size of the aerogel. Lower R/C ratio leads to smaller particle size and smaller pore size, and thus induces more shrinkage both in the supercritical drying and in the carbonization, the obtained CA is much denser. The R/C ratio should be higher than 300 to prevent excessive shrinkage. In order to synthesize carbon aerogels combining with small shrinkage, low density (less than 0.1 g/cm³), and small pore size (less than 150 nm) for thermal insulators, the preferred W/R ratio is between 90 and 100, and the preferred R/C ratio is between 300 and 600.