High‐Molecular‐Weight Polycarbonates Synthesized by Enzymatic ROP of a Cyclic Carbonate as a Green Process

High‐molecular‐weight PTeMC and PHMC were prepared by the lipase‐catalyzed polymerization of butane‐1,4‐diol or hexane‐1,6‐diol and diphenyl carbonate via the formation of a cyclic dimer by a green process. Cyclic carbonate dimers were prepared by the lipase‐catalyzed condensation of diphenyl carbonate with butane‐1,4‐diol or hexane‐1,6‐diol in dilute toluene solution using an immobilized lipase from Candida antarctica, and was followed by the ring‐opening polymerization of the cyclic dimer in bulk with the same lipase to produce PTeMC with = 119 000 g · mol^?1 and PHMC with = 399 000 g · mol^?1, respectively. Additionally, enzymatic polymerization of cyclic carbonate dimer was analyzed with respect to the K_m and V_max for the lipase.

     

Mechanism of Enzymatic Hydrolysis of Poly(butylene succinate) and Poly(butylene succinate‐co‐L‐lactate) with a Lipase from Pseudomonas cepacia

Enzymatic hydrolysis of poly(butylene succinate) (PBS) and poly(butylene succinate‐co‐L ‐lactate) (PBSL) has been studied by using a lipase originated from Pseudomonas cepacia. It has been found that the drawn fibers of PBSL are readily hydrolyzed by the action of the lipase, while those of PBS undergo little enzymatic hydrolysis. Since the polymer films of PBS and PBSL are readily hydrolyzed under the same conditions, the enzymatic hydrolysis should depend not only on the crystallinity but also on the molecular orientation. The molecular weight of the samples gradually decreases with incubation time, because nonspecific hydrolysis occurs on the main chains of both PBS and PBSL even in the absence of lipase. The enzymatic hydrolysis of PBS and PBSL gives 4‐hydroxybutyl succinate (HBS) as the main product with traces of succinic acid and butane‐1,4‐diol together with L ‐lactic acid in the case of PBSL. In addition, the hydrolysis rate of the carboxyl end‐capped PBS is much slower than that of the original or hydroxyl end‐capped PBS. These results imply a hydrolysis mechanism involving the preferential exo‐type chain scission from the carboxyl terminals.

Mass remaining of various PBS and PBSL samples as a function of time.     

Lipase‐Catalyzed Transformation of Unnatural‐Type Poly(3‐hydroxybutanoate) into Reactive Cyclic Oligomer

Unnatural‐type syndiotactic and atactic poly[(R,S)‐3‐hydroxybutanoate]s [P(3HB)s] were enzymatically transformed into a reactive cyclic 3HB oligomer of molecular weight ca. 500 in an organic solvent, such as toluene, using immobilized lipase from Candida antarctica at 40°C for 24 h. It was confirmed that similar results were obtained for both syndiotactic and atactic P(3HB)s. On the other hand, the acidic degradation of these polymers using a protonic acid, such as p‐toluenesulfonic acid, exclusively produced the linear 3HB oligomer instead of the cyclic oligomer. The formation of the cyclic oligomer was regarded as the characteristic feature of the lipase‐catalyzed degradation in organic media. The cyclic oligomer obtained readily reacted with alcohol as a nucleophile, and using lipase, to produce the alkyl ester of the 3HB oligomer.     

Novel Biodegradable Copolymers with a Periodic Sequence Structure Derived from Succinate Butan‐1,4‐diol,and Butan‐1,4‐diamine

Summary: Novel biodegradable copolymers derived from succinate, butan‐1,4‐diol, and butan‐1,4‐diamine were synthesized by two‐step polycondensation reactions. The obtained copolymers had a periodical‐sequence structure consisting of ester and amide units, and the melting temperatures of the periodic copolymers increased with an increase in amide content. The crystalline structure of the periodic copolymers differs from that of butylene succinate homopolymer (PBS), and these results suggest that the periodically introduced amide units are included in the crystalline phase forming a novel crystalline structure.

Periodic copolyester‐amides derived from succinate, butane‐1,4‐diol, and butan‐1,4‐diamine     

Synthesis of metal‐free poly(1,4‐dioxan‐2‐one) by enzyme‐catalyzed ring‐opening polymerization

To avoid the harmful effects of metallic residues in poly(1,4‐dioxan‐2‐one) (PPDO) for medical applications, the enzymatic polymerization of 1,4‐dioxan‐2‐one (PDO) was carried out at 60 °C for 15 h with 5 wt % immobilized lipase CA. The lipase CA, derived from Candida antarctica, exhibited especially high catalytic activity. The highest weight‐average molecular weight (M_w = 41,000) was obtained. The PDO polymerization by the lipase CA occurred because of effective enzyme catalysis. The water component appeared to act not only as a substrate of the initiation process but also as a chain cleavage agent. A slight amount of water enhanced the polymerization, but excess water depressed the polymerization. PPDO prepared by enzyme‐catalyzed polymerization is a metal‐free polyester useful for medical applications. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1560–1567, 2000     

Enzyme‐Catalyzed Synthesis and Chemical Recycling of Polyesters

This article summarizes the enzyme‐catalyzed synthesis and chemical recycling of biodegradable aliphatic polyesters and poly(carbonate ester)s directed towards establishing green polymer chemistry. Lipase catalyzes the condensation polymerization of a hydroxy acid, diacid with diol, diacid anhydride with oxirane, and polyanhydride with diol, or the ring‐opening polymerization of lactones of small to large rings, and a cyclic diester to produce the corresponding polyesters. Also, lipase catalyzes the condensation polymerization of a dialkyl carbonate with diol, and the ring‐opening polymerization of a cyclic carbonate to produce the corresponding polycarbonates. These polyesters and polycarbonates were selectively degraded by lipase to produce repolymerizable oligomers. These chemical recycling systems using an enzyme will establish a novel methodology for sustainable polymer recycling. Finally, current trends in green polymer production using enzymes are discussed.     

Fate of the Oxygen Atoms in the Diol‐Dehydratase‐Catalyzed Dehydration of meso‐Butane‐2,3‐diol

¹⁸O‐Substituted propane‐1,2‐diols and meso‐butane‐1,2‐diols were synthesized and fed to growing cells of Lactobacillus brevis. Propan‐1‐ol and butan‐2‐ol, prepared from such diols through diol‐dehydratase‐catalyzed dehydration followed by intracellular reduction, were analyzed for their ¹⁸O‐content. For each propane‐1,2‐diol enantiomer, partial retention or complete loss of the isotope appeared to be related to the mode of substrate binding. Specific retention of the O‐atom linked to the (R)‐configured C‐atom of meso‐butane‐1,2‐diol indicates that the diol dehydratase handles this substrate like (R)‐propane‐1,2‐diol.     

A three parameter kinetic model of formation of linear polyurethane from 2,4‐toluenediisocyanate and butane‐1,4‐diol

A model of linear isothermal polymerization of two bi‐functional monomers, one of which has alike functional groups of different reactivities, is presented. The model has been applied to the polymerization of 2,4‐toluenediisocyanate (TDI)^a and butane‐1,4‐diol carried out in solution at 86 or 101°C. The rate constant K of the reaction between an isocyanate group in position 4 of TDI and a hydroxy group, the ratio κ of reactivities of groups in position 4 relative to that in position 2, and the ratio k_φ of reactivities of an isocyanate group in the monomer relative to that at the end of an oligomer chain, have been evaluated from experimental data to be 6.51·10^–4 dm³·mol^–1·s^–1, 1.47, and 1.55 at 86°C, and 17.2·10^–4 dm³·mol^–1·s^–1, 1.55, and 1.62 at 101°C, respectively.     

Lipase‐Catalyzed Ring‐Opening Polymerization of β‐Butyrolactone: End‐Group Analysis of Poly(3‐hydroxybutanoate) Using Supercritical Fluid Chromatography

The ring‐opening polymerization of (R,S)‐β‐butyrolactone (BL) in bulk was analyzed with respect to the polymer structure of the resulting poly[(R,S)‐3‐hydroxybutanoate)] [P(3HB)] by isolation of the pure form using preparative supercritical CO₂ fluid chromatography. It was confirmed that the four‐membered BL was polymerized in bulk by lipase to yield the corresponding cyclic, hydroxy‐ and crotonate‐terminated P(3HB)s. The relative ratios of the three types of polymers depended on the lipase concentration as well as on the monomer conversion. It was also confirmed that both cyclic and linear P(3HB) polymer species were subject to hydrolysis, and inter‐ and intramolecular transesterification by lipase to produce two series of polymers having linear and cyclic structures with higher and lower molecular weight. The formation of the cyclic P(3HB) iss regarded as the characteristic feature of the lipase‐catalyzed polymerization of BL.     

New crystalline polymers: poly(2,5‐dialkyl‐1,4‐phenylene oxide)s

New heat‐reversibly crystalline poly‐(alkylated phenylene oxide)s are described. the oxidative polymerization of 2,5‐dimethylphenol catalyzed by (1,4,7‐triisopropyl‐1,4,7‐triazacyclononane) copper dichloride produced poly(2,5‐dimethyl‐1,4‐phenylene oxide), which showed heat‐reversible crystallinity with a high melting point at ca. 300°C, although the isomeric polymer, poly(2,6‐dimethyl‐1,4‐phenylene oxide), never recrystallizes once melted. The polymerization of 2,5‐diethylphenol and 2,5‐dipropylphenol gave the polymers consisting of 1,4‐phenylene oxide units; the latter polymer possessed heat‐reversible crystallinity, however, the former one did not.     

1H NMR spectra of butane‐1,4‐diol and other 1,4‐diols: DFT calculation of shifts and coupling constants

The proton nuclear magnetic resonance (NMR) spectra of butane‐1,4‐diol, pentane‐1,4‐diol, (S,S)‐hexane‐2,5‐diol, 2,5‐dimethylhexane‐2,5‐diol and cyclohexane‐1,4‐diols (cis and trans) in benzene and some other solvents have been analysed. The conformer distribution and the NMR shifts of these diols in benzene have been computed on the basis of the density functional theory, the solvent being included by means of the integral‐equation‐formalism polarizable continuum model implemented in Gaussian 09. Relative Gibbs energies of all conformers are calculated at the Perdew, Burke and Ernzerhof (PBE)0/6‐311+G(d,p) level and NMR shifts by the gauge‐including atomic orbital method with the PBE0/6‐311+G(d,p) geometry and the cc‐pVTZ basis set. Vicinal three‐bond coupling constants for the acyclic diols are calculated from the relative conformer populations, the geometries and generalized Karplus equations developed by Altona's group; these correlate well with the experimental values. The solvent dependence of coupling constants for butane‐1,4‐diol is attributed to conformational change. Coupling constants for the rigid cyclohexane‐1,4‐diols do not change with solvent and are readily explained in terms of their geometries. The NMR shifts of hydrogen‐bonded protons in individual conformers of alkane‐1,n‐diols show a very rough correlation with the OH···OH distances. The computed overall NMR shifts for CH protons in 1,2‐diols, 1,3‐diols and 1,4‐diols are systematically high but correlate very well with the experimental values, with a gradient of 1.07 ± 0.01; those for OH protons correlate less well. Copyright © 2014 John Wiley & Sons, Ltd.     

A new strategy for sustainable polymer recycling using an enzyme: poly(ε‐caprolactone)

Enzymatic degradation and polymerization using an enzyme were analyzed with respect to the establishment of a sustainable chemical recycling system for poly(ε‐caprolactone) (PCL) which is a typical biodegradable synthetic plastic. As the typical example, the enzymatic degradation of PCL having an M_n of 110 000 using lipase CA in toluene containing water at 70°C for 6 h afforded a unimodal oligomer having an M_n of about 1 000 quantitatively consisting of linear and cyclic oligomers. This was again polymerized by lipase CA in toluene under restricted water concentration to produce PCL having an M_n of greater than 70 000.     

Effects of comonomer sequential structure on thermal and crystallization behaviors of biodegradable poly(butylene succinate‐co‐butylene terephthalate)s

In this work, new investigations on the effect of comonomer sequential structure on the thermal and crystallization behaviors and biodegradability have been implemented for the biodegradable poly(butylene succinate‐co‐butylene terephthalate) (PBST) as well as aliphatic poly(butylene succinate) (PBS). At first, these copolyesters were efficiently synthesized from dimethyl succinate and/or dimethyl terephthalate and 1,4‐butanediol via condensation polymerization in bulk. Subsequently, their molecular weights and macromolecular chain structures were analyzed by gel permeation chromatography (GPC) and nuclear magnetic resonance (NMR) spectroscopy. By means of differential scanning calorimeter (DSC) and wide‐angle X‐ray diffractometer (WAXD), thermal and crystallization behaviors of these synthesized aromatic–aliphatic copolyesters were further explored. It was demonstrated that the synthesized copolyesters were revealed to have random comonomer sequential structures with thermal and crystallization properties strongly depending on their comonomer molar compositions, and that crystal lattice structures of the new crystallizable copolyesters shifted from the monoclinic crystal of semicrystalline PBS to triclinic lattice of the poly(butylene terephthalate) (PBT) with increasing the terephthalate comonomer composition, and the minor comonomer components were suggested to be trapped in the crystallizable component domains as defects. In addition, the enzymatic degradability was also characterized for the copolyesters film samples. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1635–1644, 2006     

Chemo‐ and Enzyme‐Catalyzed Reactions Revealing a Common Temperature‐Dependent Dynamic Solvent Effect on Enantioselectivity

The enantiomeric ratio E of enzyme‐catalyzed (Candida antarctica lipase and lipase PS) and chemo‐catalyzed (L ‐proline‐based diamines) acylation reactions of 1‐(naphthalen‐2‐yl)ethanol, 2‐phenylpropanol, and 2‐benzylpropane‐1,3‐diol is dependent on solvent and temperature. Plots of ln E vs. 1/T showed the presence of inversion temperatures (T_inv). The T_inv values for the bio‐catalyzed and the chemo‐catalyzed reactions are fairly in agreement, and correspond as well to the T_NMR values obtained by variable‐temperature ¹³C‐NMR experiments on the substrates in the same solvent of the resolution. This result demonstrates that clustering effects in the substrate solvation manage the chemical and the enzymatic enantioselectivity, and, moreover, that the solute? solvent cluster is always the real reacting species in solution for chemical as well as for enzymatic reactions.     

Polyurethane elastomers based on amphiphilic poly(caprolactone)‐b‐poly(butadiene)‐b‐poly(caprolactone) triblockcopolyols

Hydroxyl‐terminated poly(butadiene) (HTPB; M_n = 2100 g mol⁻¹) was capped with 30 and 60 wt % of ɛ‐caprolactone to reach amphiphilic triblock copolymers in form of capped poly(butadiene) CPB. The former (CPB30; M_n = 3300 g/mol) is amorphous with a glass temperature of −56 °C. CPB60 (M_n = 4000 g mol⁻¹) is semi‐crystalline with a melting point of 50 °C and a glass transition at −47 °C. The CPBs, HTPB and polycaprolactone diol (M_n = 2000 g mol⁻¹) were used as soft segment components in the preparation of polyurethane elastomers (PUE), using a 1/1 mixture of an MDI prepolymer and uretonimine modified MDI, and hard phase components in form of 1,3‐propane diol, 1,4‐butane diol, and 1,5‐pentane diol. CPB‐based elastomers with 1,4 butane diol (8 wt %) show hard domains as fringed aggregates with a better connection to the continuous phase than the HTPB‐based PUE. The soft segment glass transition temperature (T_g) is at −28 °C for HTPB‐based PUE and at −43 °C for those of CPB. The tensile strength of the CPB30&60‐based PUE is found between 20 and 30 MPa at an elongation at break of 400% and 550%, respectively. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 1162–1172     

Homopolymerization and copolymerization of a dilactone, 13,26‐dihexyl‐1,14‐dioxa‐cyclohexacosane‐2,15‐dione: Synthesis of bio‐based polyesters and copolyesters consisting of 12‐hydroxystearate sequences

A dilactone, 13,26‐dihexyl‐1,14‐dioxacyclohexacosane‐2,15‐dione (12‐HSAD), was synthesized by lipase‐catalyzed reaction of 12‐hydroxystearic acid (12‐HSA) in high yield. It was subjected to the ring‐opening polymerization with various catalysts to obtain poly(12‐hydroxystearate) (PHS). The polymerization system of 12‐HSAD showed an interesting polymerization behavior because of its large ring system. The polymers produced by this polymerization were directly reacted with L ‐lactide to obtain a diblock copolymer of poly(L ‐lactide)‐block‐poly‐(12‐hydroxystearate) (PLLA‐b‐PHS). Characterization of the resultant copolymers was also performed. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Novel and Stereospecific Synthesis of (2S)‐3‐(2,4,5‐Trifluorophenyl)propane‐1,2‐diol from D‐Mannitol

A stereospecific synthesis of (2S)‐3‐(2,4,5‐trifluorophenyl)propane‐1,2‐diol from D ‐mannitol has been developed. The reaction of 2,3‐O‐isopropylidene‐D ‐glyceraldehyde with 2,4,5‐trifluorophenylmagnesium bromide gave [(4R)‐2,2‐dimethyl‐1,3‐dioxolan‐4‐yl](2,4,5‐trifluorophenyl)methanol in 65% yield as a mixture of diastereoisomers (1 : 1). The Ph₃P catalyzed reaction of the latter with C₂Cl₆ followed by reduction with Pd/C‐catalyzed hydrogenation gave (2S)‐3‐(2,4,5‐trifluorophenyl)propane‐1,2‐diol with >99% ee and 65% yield.     

Synthesis and radical polymerization of styrene‐based monomer having a five‐membered cyclic carbonate structure

A styrene‐based monomer having a five‐membered cyclic carbonate structure, 4‐vinylbenzyl 2,5‐dioxoran‐3‐ylmethyl ether (VBCE), was prepared by lithium bromide‐catalyzed addition of carbon dioxide to 4‐vinylbenxyl glycidyl ether (VBGE). Radical polymerization of the obtained VBCE was carried out using 2,2′‐azobisisobutyronitrile as an initiator. PolyVBCE with number‐averaged molecular weight higher than 13,800 was obtained by a solution polymerization in N,N‐dimethylformamide, N,N‐dimethylacetamide, dimethyl sulfoxide, and methyl ethyl ketone. The glass transition temperature and 5 wt % decomposition temperature of the polyVBCE were determined to be 52 and 305 °C by differential scanning calorimetry and thermal gravimetry analysis, respectively. It was confirmed that a polymer consisting of the same VBCE repeating unit can be also obtained via chemical modification of polyVBGE, that is, a lithium‐bromide‐catalyzed addition of carbon dioxide to a polyVBGE prepared from a radical polymerization of VBGE. Further copolymerization of VBCE with styrene gave the corresponding copolymer in a high yield. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Lipase‐Catalyzed Degradation of Polyester in Supercritical Carbon Dioxide

Enzymatic degradation of poly(ε‐caprolactone) has been successfully carried out in supercritical carbon dioxide (scCO₂). Candida antarctica lipase smoothly catalyzed the hydrolytic degradation in scCO₂ to give oligo(ε‐caprolactone). The degradation in the presence of acetone (5 vol.‐%) produced the oligomer of smaller molecular weight (less than 500) compared to that prepared without the additive. Matrix‐assisted laser desorption/ionization‐time of flight (MALDI‐TOF) mass spectrometry analysis showed that the degradation product was of a mixture of linear and cyclic oligomers. The addition of a very small amount of water also promoted the degradation of the polyester.     

Enzymatic Synthesis and Polymerization of Cyclic Trimethylene Carbonate Monomer with/without Methyl Substituent

The direct enzymatic synthesis of a cyclic trimethylene carbonate (1,3‐dioxane‐2‐one) monomer with/without a methyl substituent was carried out using dimethyl or diethyl carbonate and 1,3‐diol with the objective of producing aliphatic poly(trimethylene carbonate), a typical biodegradable synthetic plastic. The lipase‐catalyzed condensation of dimethyl or diethyl carbonate with aliphatic 1,3‐diols using immobilized Candida antarctica lipase (lipase CA) in an organic solvent at 70 °C afforded the corresponding methyl‐substituted and unsubstituted cyclic trimethylene carbonates. The cyclic trimethylene carbonates obtained by the reaction of dimethyl or diethyl carbonates with 1,3‐propanediol and 2‐methyl‐1,3‐propanediol were polymerized by lipase to produce the corresponding polycarbonates.

Total TMC yield as a function of the reaction time.