Compatibilization of Poly(Lactic Acid) (PLA)/Plasticized Cellulose Acetate Extruded Blends through the Addition of Reactively Extruded Comb Copolymers

In the perspective of producing a rigid renewable and environmentally friendly rigid packaging material, two comb-like copolymers of cellulose acetate (AC) and oligo(lactic acid) OLA, feeding different percentages of oligo(lactic acid) segments, were prepared by chemical synthesis in solvent or reactive extrusion in the melt, using a diepoxide as the coupling agent and were used as compatibilizers for poly(lactic acid)/plasticized cellulose acetate PLA/pAC blends. The blends were extruded at 230 °C or 197 °C and a similar compatibilizing behavior was observed for the different compatibilizers. The compatibilizer C1 containing 80 wt% of AC and 14 wt% of OLA resulted effective in compatibilization and it was easily obtained by reactive extrusion. Considering these results, different PLAX/pAC(100-X) compounds containing C1 as the compatibilizer were prepared by extrusion at 197 °C and tested in terms of their tensile and impact properties. Reference materials were the uncompatibilized corresponding blend (PLAX/pAC(100-X)) and the blend of PLA, at the same wt%, with C1. Significant increase in Young’s modulus and tensile strength were observed in the compatibilized blends, in dependence of their morphologic features, suggesting the achievement of an improved interfacial adhesion thanks to the occurred compatibilization.     

水辅助加工法制备聚丙撑碳酸酯/淀粉共混物

分别采用普通熔融共混法和水辅助加工法,制备了具有不同共混形态的聚丙撑碳酸酯(PPC)/淀粉共混物,并研究了淀粉分散形态对共混物的玻璃化转变温度(Tg)、流变以及力学性能的影响。研究结果表明,采用普通熔融共混法时,淀粉未发生糊化,并以原颗粒状分散于基体中;而采用水辅助加工法时,淀粉发生糊化,并在挤出过程中原位形成纤维结构。当淀粉以纤维形式分散于PPC基体中时,其与PPC间的界面接触面积显著增加,二者的相互作用增强,PPC/淀粉共混物的Tg、储能模量以及复合黏度显著提高。力学性能测试结果表明,当淀粉质量分数为30%,采用水辅助加工法制备的PPC/淀粉共混物的拉伸模量相比于纯PPC提高了67.7%。     

High-Toughness Poly(lactic Acid)/Starch Blends Prepared through Reactive Blending Plasticization and Compatibilization

In this study, poly(lactic acid) (PLA)/starch blends were prepared through reactive melt blending by using PLA and starch as raw materials and vegetable oil polyols, polyethylene glycol (PEG), and citric acid (CA) as additives. The effects of CA and PEG on the toughness of PLA/starch blends were analyzed using a mechanical performance test, scanning electron microscope analysis, differential scanning calorimetry, Fourier-transform infrared spectroscopy, X-ray diffraction, rheological analysis, and hydrophilicity test. Results showed that the elongation at break and impact strength of the PLA/premixed starch (PSt)/PEG/CA blend were 140.51% and 3.56 kJ·m⁻², which were 13.4 and 1.8 times higher than those of pure PLA, respectively. The essence of the improvement in the toughness of the PLA/PSt/PEG/CA blend was the esterification reaction among CA, PEG, and starch. During the melt-blending process, the CA with abundant carboxyl groups reacted in the amorphous region of the starch. The shape and crystal form of the starch did not change, but the surface activity of the starch improved and consequently increased the adhesion between starch and PLA. As a plasticizer for PLA and starch, PEG effectively enhanced the mobility of the molecular chains. After PEG was dispersed, it participated in the esterification reaction of CA and starch at the interface and formed a branched/crosslinked copolymer that was embedded in the interface of PLA and starch. This copolymer further improved the compatibility of the PLA/starch blends. PEGs with small molecules and CA were used as compatibilizers to reduce the effect on PLA biodegradability. The esterification reaction on the starch surface improved the compatibilization and toughness of the PLA/starch blend materials and broadens their application prospects in the fields of medicine and high-fill packaging.     

Poly(propylene)/PET/Undecyl Ammonium Montmorillonite Nanocomposites. Synthesis and Characterization

A natural bentonite rich in calcium montmorillonite (CaMMT) was initially purified and ion-exchanged to obtain sodium montmorillonite (NaMMT). Both clays were organophillised by cationic exchange reaction with undecyl-ammonium chloride, and characterized. Isotactic poly(propylene) (PP) was melt-compounded with both the unmodified and the organophilic montmorillonites. The hybrids produced have been characterized structurally, thermally and mechanically. Maleic anhydride-grafted PP (MAH-g-PP) was used as compatibilizer in some of the formulations. Homologous series of hybrids were also synthesized employing blends of PP/PET and compared with those of the pure PP to investigate possible beneficial effects due to the presence of small amounts of PET on the microstructure and properties of this kind of materials. The analysis of the results indicates some extension of both macromolecules intercalation and clay particles exfoliation in the hybrids prepared with the organophilic montmorillonite. The hybrids prepared with compatibilized PET/PP blends were found to have a better nanostructure.     

PPDO/PLLA共混物的制备及其相容性

通过溶液共沉淀法制备了一系列不同组份比例的PPDO/PLLA共混物(Pw)。通过溶度参数、扫描电镜及差式扫描量热仪(DSC)研究了Pw的相容性。结果表明:PPDO与PLLA相容性差;Pw的脆断面扫描电镜图片显示,在不同共混比例下,PLLA在基体PPDO中成典型"海-岛"式分布,且当PLLA含量超过30%时,Pw中出现部分PLLA连续相。     

Influence of Reactive Compatibilization on the Morphology of Polypropylene/Polystyrene Blends

To study the efficiency of different mechanisms for reactive compatibilization of polypropylene/polystyrene blends (PP/PS blends), main chain or terminal-functionalized PP and terminal-functionalized PS have been synthesized by different methods. While the in-situ block and graft copolymer formation results in finer phase morphologies compared to the corresponding non-reactive blends, the morphology development in the ternary blend system PP/PS + HBP (hyperbranched polymer) is a very complex process. HBP with carboxylic acid end groups reacts preferably with the reactive sites of the oxazoline functionalized PS (PS-Ox) and locates mainly within the dispersed PS-Ox phase. A bimodal size distribution of the PS-Ox particles within the oxazoline modified PP (PP-Ox) matrix phase is observed with big PS-Ox particles (containing the HBP as dispersed phase) and small PS-Ox particles similar in size to the unimodal distributed particles in the non-reactive PP-Ox/PS-Ox blends. Factors influencing the morphology are discussed.     

Polyethylene and Poly(propylene)/Clay Nanocomposites

Polyethylene and polypropylene nanocomposites were investigated with focus on mechanical and barrier properties. Structure was observed by X-ray diffraction (XRD) and transmission electron microscopy (TEM). Four types of nano-filler were used: Nanofil 5, 8, 9 and 3000. In case of polyethylene nanocomposites the dispersion and intercalation was to low extent. Mechanical and barrier properties were worse compared to pure PE. In case of polypropylene with Nanofil 5, 9 and 3000 tensile strength was better compared to pure PP. Also PP with Nanofil 9 and 3000 had better barrier properties than pure PP for both O₂ and CO₂. This was explained by better intercalation and dispersion of the filler documented by XRD measurement and TEM observation.     

Formation and Detection of Clay Network Structure in Poly(propylene)/Layered Silicate Nanocomposites

Summary: The study of the structure and the rheological properties of poly(propylene) (PP)/montmorillonite (MMT)/maleinated PP (MAPP) composites strongly suggests that a silicate network may form under certain conditions. Network formation could not be proven unambiguously with the usual techniques, i.e., with TEM and by plotting the frequency dependence of viscoelastic properties. Cole‐Cole plots detect the network very sensitively. A certain number of silicate layers are needed to create a house‐of‐cards structure. A threshold concentration of MAPP exists in the investigated system, which depends on the silicate content.

Cole‐Cole representation of the viscoelastic properties of PP/OMMT/MAPP nanocomposites.     

Compatibilization Efficiency of Organoclay in an Immiscible Polycarbonate/Poly(methyl methacrylate) Blend

Summary: This communication describes the compatibilization efficiency of organically modified montmorillonite (OMMT) in immiscible polycarbonate (PC)/poly(methyl methacrylate) (PMMA) blends for the first time. The size of the dispersed PC particles was reduced significantly upon the addition of OMMT (6 wt.‐%) to the blend. The compatibilization effect of the OMMT was also assessed by differential scanning calorimetry, mechanical properties and thermal stability analysis of the modified blend.

SEM images of the fracture surfaces.     

Effect of Organic Modification on the Compatibilization Efficiency of Clay in an Immiscible Polymer Blend

Summary: This communication describes the effect of organic modifier miscibility with the matrices, and the effect of the initial interlayer spacing of the organoclay, on the overall morphology and properties of an immiscible polycarbonate/poly(methyl methacrylate) blend. By varying the organic‐modifier‐specific interactions with the blend matrices at the same time as changing the initial interlayer spacing of the organoclay, different levels of compatibilization were revealed. The evidence for the interfacial compatibilization of the organoclay was assessed by scanning electron microscopy observations and was supported by differential scanning calorimetry analyses. The effect on the level of clay exfoliation was also examined.

Differential scanning calorimetry scans of virgin, montmorillonite, and various organically modified montmorillonite‐compatibilized 40PC/60PMMA blends     

侧链液晶离聚物对PA1010/PP共混体系的增容作用

将聚酰胺（PA1010）、聚丙烯（PP）和热致型侧链液晶离聚物（SLCI）进行熔融共混，采用FTIR，SEM，DSC，WAXD研究测定了共混物中的相互作用，用形态结构，热行为和结晶行为，系统地研究了SLCI对PA101／PP共混物的增容作用。结果表明，SLCI有效地改善了PA1010／PP共混物的形态结构，增强了PA1010与PP链间的相互作用，使PA1010／PP熔点升高，结晶度提高。     

Dynamic and Isothermal Thermogravimetric Degradation of Poly(vinyl Chloride)/Chlorinated Poly(ethylene) Blends

The thermal degradation of poly(vinyl chloride)/chlorinated poly(ethylene) (PVC/CPE) blends of different compositions was investigated by means of dynamic and isothermal thermogravimetric analysis in flowing atmosphere of nitrogen. Kinetic parameters (the apparent activation energy E, and pre-exponential factor Z) were calculated after Flynn-Wall-Ozawa method for the first stage of dynamic degradation of PVC/CPE blends, and after Flynn method for the isothermal degradation. In both cases, there is the compensation dependence between the values E and logZ. The values of compensation ratios as well as the characteristics of TG and DTG curves, confirm the stabilizing effect of CPE on PVC dehydrochlorination. This revised version was published online in July 2006 with corrections to the Cover Date.     

Thermal Degradation of Poly(Vinyl Chloride)/Polyaniline Conducting Blends

A series of blends of poly(vinyl chloride) (PVC) and polyaniline (PANI) was prepared by solution casting and investigated by methods of thermal analysis, namely thermogravimetric analysis (TG), coupled with Fourier transform infrared spectroscopy (TG-FT/IR) and differential scanning calorimetry (DSC). It was found that the thermal stability of this polymer system depends on the composition of blend; the main product of prevailing PVC decomposition process — hydrogen chloride — seems to play specific role during degradation since it can react with PANI structures, characterized by different protonation degree. This revised version was published online in August 2006 with corrections to the Cover Date.     

Influence of Reactive Compatibilization on the Melt Flow Properties and Morphology of Polyamide 6/Styrene-Acrylonitrile Blends

Summary: In this study, we investigate the influence of reactive compatibilization on the rheological properties of polyamide 6/styrene-acrylonitrile (PA 6/SAN) blends in the melt. Linear viscoelastic shear oscillations, simple elongation to a large stretch ratio and subsequent recovery experiments were performed. The morphology of the blends was examined by atomic force microscopy. We prepared three PA 6/SAN blends with different composition ratios of PA 6 and SAN (70/30, 50/50, 30/70) and a constant concentration of the reactive agent. Our experiments revealed that reactive compatibilization significantly increases the complex modulus of PA 6/SAN blends at low frequencies. In particular, the data of the PA 6/SAN 50/50 blend and the PA 6/SAN 30/70 blend indicated that an elastic network between neighbouring PA 6 domains was formed. In simple elongation, the transient elongational viscosity of the blends exceeded the values of the single components. In recovery, the recovered stretch of all blends was larger than the recovered stretch of the pure components. The differences of the blend morphology and of the linear viscoelastic behaviour were qualitatively explained by the asymmetric properties of the reactively compatibilized interface.     

Miscibility Behaviour of Poly(ether Sulphone)/nylon-6 Blends

Binary blends of poly (ether sulphone) (PES) and Nylon-6 were prepared in a whole range of composition by melt extrusion. Miscibility behaviour of the blends were studied using thermal analytical techniques like differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). Due to the rapid crystallization of Nylon-6 as it is cooled from the melt state, its glass transition behaviour could not be detected even in the quenched samples by DSC. Furthermore, the crystallization and melting behaviour of the blends have been studied by DSC. DMA results show that the dynamic storage modulus of the blends were in-between those of the constituent polymers. Also the glass transition of Nylon-6 phase as determined by the peak in loss tangent remains constant which shows that the two polymers are immiscible. Thermal expansion coefficient of the blends as determined by TMA is greater than that of Nylon-6 signifying the increased dimensional stability of the blends at higher temperatures. Morphological studies done by scanning electron microscopy (SEM) show the biphasic nature of the blends, with clear cut boundaries between the phases because of poor interfacial adhesion. Dispersed particle size is small when Nylon-6 is the dispersed phase because of its lower melt viscosity as compared to PES. Thermal stability of the blends was measured using thermogravimetric analysis (TG). Two-step decomposition behaviour was observed because of macro-phase separated morphology. This revised version was published online in July 2006 with corrections to the Cover Date.     

聚甲基丙烯酸甲酯/聚(苯乙烯-丙烯腈)共混体系相分离的特征动态流变响应

采用动态流变学方法,结合小角激光光散射(SALLS)测定,对聚甲基丙烯酸甲酯(PMMA)/聚(苯乙烯－丙烯腈)(SAN)共混体系的动态流变行为与相分离的关系进行了研究.发现在低频区域,时温叠加失效与共混物体系发生相分离有关,时温叠加失效温度T_b与用SALLS测定的浊点温度T_c一致,用低频区域动态储能模量G'与频率的关系[1gG'～lg(α_T)]偏离线性粘弹模型或时温叠加失效温度表征PMMA/SAN共混体系的相分离是有效的.     

利用呋喃/马来酰亚胺Diels-Alder反应实现聚甲基丙烯酸丁酯/聚苯乙烯合金相容

利用呋喃和马来酰亚胺之间的可逆Diels-Alder反应,对不相容的聚甲基丙烯酸正丁酯(Poly(n-butyl methacrylate),PBMA)/聚苯乙烯(Polystyrene,PS)合金进行了增容研究。 首先,通过原子转移自由基聚合(ATRP)共聚合成侧基含呋喃基团的聚甲基丙烯酸正丁酯(P(BMA-co-FMA)),并通过后反应改性合成侧基含马来酰亚胺基团的聚苯乙烯(MPS),然后利用呋喃和马来酰亚胺基团之间的Diels-Alder反应促使该共混物中两种高分子的相容性得到明显改善,本实验通过核磁共振波谱仪(NMR)表征验证了功能化高分子及其共混物中的Diels-Alder反应,并通过透射电子显微镜观测相分离结构变化和差示扫描量热法测定相变温度证明了相容性的明显改善。 共混物可以进行热塑性加工,且其相形态和力学性能可以通过控制反应时间予以调节,三点弯曲试验发现随着反应时间的延长共混物逐渐由韧性材料向脆性材料转变。     

Thermal and Morphological Studies on Poly(Methyl Methacrylate)/Thermoplastic Polyurethane Blends

Poly(methyl methacrylate) (PMMA) and thermoplastic polyurethane (TPU) blends in different compositions viz., 95/05, 90/10, 85/15 and 80/20 (by wt/wt% of PMMA/TPU) have been prepared by melt mixing using a twin screw extruder. The thermal stability of these blends has been characterized by thermogravimetric (TG) analysis. All the blends are stable up to 381°C and complete degradation occurs at 488°C. A slight improvement in thermal stability was noticed with an increase in TPU content in the blends. Surface morphology of the blends has been studied by an optical microscope. Optical microphotographs revealed two‐phase morphology for all the blends.