Lifetime predictions for semi-crystalline cable insulation materials: I. Mechanical properties and oxygen consumption measurements on EPR materials

Long-term accelerated aging studies (up to 7 years of aging) were conducted on four typical EPR materials used as cable insulation in nuclear power plant safety applications with the goal of establishing lifetime estimates at typical aging conditions of ∼50 °C. The four materials showed slow to moderate changes in mechanical properties (tensile elongation) until just before failure where abrupt changes occurred (so-called “induction-time” behavior). Time-temperature superposition was applied to derive shift factors and probe for Arrhenius behavior. Three of the materials showed reasonable time-temperature superposition with the empirically derived shift factors yielding an approximate Arrhenius dependence on temperature. Since the elongation results for the fourth material could not be successfully superposed, consistency with Arrhenius assumptions was impossible. For this material the early part of the mechanical degradation appeared to have an Arrhenius activation energy E_a of ∼100 kJ/mol (24 kcal/mol) whereas the post-induction degradation data had an E_a of ∼128 kJ/mol. Oxygen consumption measurements were used to confirm the 100 kJ/mol E_a found from early-time elongation results and to show that the chemistry responsible before the induction time is likely to remain unchanged down to 50 °C. Reasonable extrapolations of the induction-time results indicated 50 °C lifetimes exceeding 300 years for all four materials.     

Thermal degradation kinetics of the biodegradable aliphatic polyester, poly(propylene succinate)

The preparation of the biodegradable aliphatic polyester poly(propylene succinate) (PPSu) using 1,3-propanediol and succinic acid is presented. Its synthesis was performed by two-stage melt polycondensation in a glass batch reactor. The polyester was characterized by gel permeation chromatography, ¹H NMR spectroscopy and differential scanning calorimetry (DSC). It has a number average molecular weight 6880 g/mol, peak temperature of melting at 44 °C for heating rate 20 °C/min and glass transition temperature at −36 °C. After melt quenching it can be made completely amorphous due to its low crystallization rate. According to thermogravimetric measurements, PPSu shows a very high thermal stability as its major decomposition rate is at 404 °C (heating rate 10 °C/min). This is very high compared with aliphatic polyesters and can be compared to the decomposition temperature of aromatic polyesters. TG and Differential TG (DTG) thermograms revealed that PPSu degradation takes place in two stages, the first being at low temperatures that corresponds to a very small mass loss of about 7%, the second at elevated temperatures being the main degradation stage. Both stages are attributed to different decomposition mechanisms as is verified from activation energy determined with isoconversional methods of Ozawa, Flyn, Wall and Friedman. The first mechanism that takes place at low temperatures is auto-catalysis with activation energy E = 157 kJ/mol while the second mechanism is a first-order reaction with E = 221 kJ/mol, as calculated by the fitting of experimental measurements.     

Dechlorination of poly(vinyl chloride) by microwave irradiation I: A simple examination using a commercial microwave oven

Poly(vinyl chloride) (PVC) was decomposed by microwave (MW) irradiation (2.45 GHz) using a commercial MW oven. The efficiency of dielectric absorption was evaluated quantitatively from the rate of temperature increase on MW irradiation. The efficiency of dielectric heating increased at temperatures above the glass transition temperature (T_g). The decomposition on MW irradiation, monitored using the weight, depended on the initial (preheating) temperature of the sample before irradiation. The degradation time profile with various initial temperatures was shifted along the time axis and was successfully superimposed on a single curve. A pure PVC film was subjected to heating at a constant temperature from 230 °C to 310 °C, and the rate of weight decrease on heating was measured. The apparent activation energy was 84.4 kJ/mol for a single monomer unit.     

Synthesis and thermal decomposition of GAP-Poly(BAMO) copolymer

An energetic copolymer of glycidyl azide polymer (GAP) and poly(bis(azidomethyl)oxetane (Poly(BAMO)) was synthesized using the Borontrifluoride-dimethyl ether complex/diol initiator system. The synthesized copolymer exhibited the characteristics of an energetic thermoplastic elastomer (ETPE). Thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) were used to study the thermal decomposition behavior and the results were compared with that of the constituent homopolymers. The main weight loss step in all the polymers coincides with the exothermic dissociation of the azido groups in the side chain. In contrast with the behavior of the homopolymers, the copolymer shows a broad exothermic shoulder peak at 298 °C after the main exothermic decomposition peak at 228 °C. Kinetic analysis was performed by Vyazovkin's model-free method, which suggests that the activation energy of the main decomposition step is around 145 kJ/mol and for the second shoulder it is around 220 kJ/mol. Fourier transform infra red (FTIR) spectra of the degradation residues show that the azido groups in the copolymer decompose in two stages at different temperatures which is responsible for the double decomposition behavior.     

Thermal degradation mechanism of poly(ethylene succinate) and poly(butylene succinate): Comparative study

Two aliphatic polyesters that consisted from succinic acid, ethylene glycol and butylene glycol, —poly(ethylene succinate) (PESu) and poly(butylene succinate) (PBSu)—, were prepared by melt polycondensation process in a glass batch reactor. These polyesters were characterized by DSC, ¹H NMR and molecular weight distribution. Their number average molecular weight is almost identical in both polyesters, close to 7000 g/mol, as well as their carboxyl end groups (80 eq/10⁶ g). From TG and Differential TG (DTG) thermograms it was found that the decomposition step appears at a temperature 399 °C for PBSu and 413 °C for PESu. This is an indication that PESu is more stable than PBSu and that chemical structure plays an important role in the thermal decomposition process. In both polyesters degradation takes place in two stages, the first that corresponds to a very small mass loss, and the second at elevated temperatures being the main degradation stage. The two stages are attributed to different decomposition mechanisms as is verified from the values of activation energy determined with iso-conversional methods of Ozawa, Flyn, Wall and Friedman. The first mechanism that takes place at low temperatures, is auto-catalysis with activation energy E = 128 and E = 182 kJ/mol and reaction order n = 0.75 and 1.84 for PBSu and PESu, respectively. The second mechanism is nth-order reaction with E = 189 and 256 kJ/mol and reaction order n = 0.68 and 0.96 for PBSu and PESu, respectively, as they were calculated from the fitting of experimental results.     

Chemorheological analysis of a gelled resol resin curing under non-isothermal conditions by shear strain

The chemorheological behavior of curing of a resol resin was analyzed under non-isothermal conditions beyond the gelation point. Two heating ramps (0.5 and 1 °C/min) from 0 to 100 °C were performed. The rheological measurements of the resin were performed using oscillatory shear strain. The obtained profiles for the resin’s complex viscosity were applied, after treatment by two calculation methods, to the four- and six-parameter Arrhenius models. These models allow one to establish the viscous flow region of the resin and the kinetic parameters of the material’s curing process. The six-parameter Arrhenius model was selected as the best method for modeling of the resin’s rheological behavior during its curing process. The viscous-flow activation energies determined for the gelled resol resin curing were 67.1 and 58.3 kJ/mol for the 0.5 and 1 °C/min heating rates, respectively. The activation energies of the resin curing process were 41.7 and 67.0 kJ/mol for each temperature ramp.     

New aspects of migration and flame retardancy in polymer nanocomposites

Annealing of pristine polypropylene blended with the organomontmorillonite (OMMT) at temperatures of 180-340 °C under a stream of nitrogen and of nitrogen-air mixtures is investigated. The oxidative annealing brings about the dispersion of the OMMT in the polypropylene and the formation of a nanocomposite structure. This is evidenced by the increase in the interlayer distance ‘d’ as measured by small angle XRD, with time of annealing and with the weight percent of air. This indicates progressive intercalation of the polymeric matrix into the clay gallery and subsequently exfoliation. The degree of exfoliation is estimated by the extent of migration determined spectroscopically on the surface of the annealed sample. The accumulated clay on the surface due to migration hinders the penetration of the oxygen into the annealing melt as expressed by the decrease in the rate of migration with the increase in the air concentration. This indicates the increase in ageing and storage stability of nanocomposites with increase in the extent of migration. The extent of migration is proportional to the polar carbonyl groups formed on the matrix. The energy of activation of the migration was found to be 37.82 kJ/mol indicating that the rate-determining step of migration is diffusion controlled reaction. The penetration of oxygen into the melt is the first of five steps, followed by oxidation, intercalation, exfoliation and migration. Monitoring the migration with increase in the temperature enables the observation at 275 °C of the transition of the nanocomposite structure to noncolloidal microcomposite. Increasing the annealing temperature above 300 °C brings about a slow, low-temperature combustion and formation of a new kind of char on the surface of the sample.     

Kinetics of the degradation of polystyrene in supercritical acetone

The kinetic analysis of the degradation of polystyrene (PS) in supercritical acetone has been studied using the nonisothermal weight loss technique with heating rates of 3, 5 and 7 °C/min. The weight loss data according to degradation temperature have been analyzed using the integral method based on Arrhenius form to obtain the kinetic parameters such as apparent activation energy and overall reaction order. The kinetic parameters obtained from this work were also compared with those of the thermal degradation of PS in nitrogen atmosphere. From this work, it was found that the activation energies of PS degradation in supercritical acetone were 73.3-200.7 kJ/mol and lower than those of the thermal degradation in nitrogen atmosphere.     

Investigation of thermal degradation mechanism of an aliphatic polyester using pyrolysis-gas chromatography-mass spectrometry and a kinetic study of the effect of the amount of polymerisation catalyst

The thermal degradation mechanism of the aliphatic biodegradable polyester poly(propylene succinate) (PPSu) and the effect of the polymerisation catalyst (tetrabutyl titanate, TBT) were studied using pyrolysis-gas chromatography-mass spectrometry (Py-GC-MS) and TGA analysis. It is found from mass ions detection, that the decomposition takes place, mainly, through β-hydrogen bond scission and secondarily by α-hydrogen bond scission. At low pyrolysis temperatures (360 and 385 °C) gases as well as succinic anhydride, succinic acid and propanoic acid are mainly produced while allyl and diallyl succinates are formed in smaller quantities. At high temperatures (450 °C) the behaviour is inverted. Using the isoconversional methods of Ozawa and Friedman it is founded that PPSu degrades by two consecutive mechanisms. According to this analysis the first mechanism that takes place at low temperatures is autocatalysis with an activation energy of about E = 110-120 kJ/mol. The second mechanism is a first-order reaction with E of 220 kJ/mol, and corresponds to the extended β- and α-hydrogen bond scissions. These activation energies are slightly dependent on the catalyst amount and are shifted towards lower values with an increase of TBT content from 3 × 10⁻⁴ to 3 × 10⁻¹ mol TBT/mol succinic acid (SA).     

Morphology, isothermal and non-isothermal crystallization kinetics of poly(methylene terephthalate)

The morphology of crystals, isothermal and non-isothermal crystallization of poly(methylene terephthalate) (PMT) have been investigated by using polarized optical microscopy and differential scanning calorimeter (DSC). The POM photographs displayed only several Maltese cross at the beginning short time of crystallization indicating that some spherulites had been formed. The crystal cell belonged to the Triclinic crystal systems and the cell dimensions were calculated from the WAXD pattern. The commonly used Avrami equation and that modified by Jeziorny were used, respectively, to fit the primary stage of isothermal and non-isothermal crystallization. The Ozawa theory was also used to analyze the primary stage of non-isothermal crystallization. The Avrami exponents n were evaluated to be in the range of 2-3 for isothermal crystallization, and 3-4 for non-isothermal crystallization. The Ozawa exponents m were evaluated to be in the range of 1-3 for non-isothermal crystallization in the range of 135-155 °C. The crystallization activation energy was calculated to be −78.8 kJ/mol and −94.5 kJ/mol, respectively, for the isothermal and non-isothermal crystallization processes by the Arrhenius’ formula and the Kissinger’s methods.     

A kinetic study of the decross-linking of cross-linked polyethylene in supercritical methanol

The recycling of cross-linked polyethylene (XLPE) by a decross-linking reaction in supercritical methanol was studied using a batch reactor. XLPEs with initial gel contents of 45, 55 and 65% were employed and subjected to reaction temperatures between 320 and 360 °C. Complete decross-linking of XLPE was achieved in 10 min in supercritical methanol at 360 °C and 15 MPa. For the first time, chemical kinetics for the decross-linking reaction is proposed based on the gel concentration, and applicable to the reactor design. With respect to the gel concentration, the first-order reaction model agreed well with the experimental results. The evaluated kinetic constant was 0.0867 ± 0.0082 cm³/mg min at 350 °C, and the activation energy was 578 ± 25 kJ/mol.     

Long-term performance of poly(vinyl chloride) cables, Part 2: Migration of plasticizer

Cable samples with plasticized poly(vinyl chloride) insulations were aged in air at temperatures between 80 and 155 °C. The concentrations of the plasticizer (di-(2-ethylhexyl) phthalate, DEHP) in the insulations of the aged cables were determined by extraction of samples in tetrahydrofuran followed by analysis of the extract by liquid chromatography. The plasticizer concentration data for different ageing times were analysed by numerical methods, fitting Fick's second law with a concentration-dependent diffusivity. The analysis showed that the transport of the plasticizer to the surrounding air phase was controlled by diffusion at 120 and 155 °C with an activation energy of 89 kJ mol⁻¹. The evaporation of the plasticizer from the outer boundary was rate controlling at lower temperatures (≤100 °C). The rate of evaporation was initially constant and independent of the plasticizer concentration at both 80 and 100 °C. The activation energy for the initial DEHP loss rate from PVC at these temperatures was the same as that obtained for evaporation of pure DEHP on a glass plate at 60-100 °C measured by thermogravimetry, 98 ± 2 kJ mol⁻¹. Furthermore, the evaporation rate of pure DEHP on a glass plate was also of the same order of magnitude as the rate of plasticizer loss from the cable insulation. Extrapolation of the plasticizer loss rate data (from the cable at 80 °C and from pure liquid DEHP at temperatures between 60 and 100 °C) to 25 °C predicted a maximum loss of plasticizer of 1% over 25 years. This is in accordance with earlier presented data and with the data presented in this report.     

Nylon 6.6 accelerating aging studies: II. Long-term thermal-oxidative and hydrolysis results

Long-term (greater than 5 year exposures), low-temperature (as low as 37 °C) accelerated oven aging results were obtained for Nylon 6.6 fibers under thermo-oxidative conditions (air aging with an oxygen partial pressure of 13.2 cmHg in Albuquerque). To assess the importance of humidity on aging, experiments were also conducted under a combination of 100% RH plus 13.2 cmHg of oxygen partial pressure at temperatures ranging from 138 °C to 64 °C plus an additional experiment at 70% RH and 80 °C. The low-temperature tensile strength results showed that the Arrhenius activation energy under the pure oxidative degradation conditions dropped from ∼96 kJ/mol above ∼100 °C-∼30 kJ/mol below this temperature, indicative of a transition in the oxidative chemistry at low temperatures. Earlier work by our group on the same material concluded that hydrolytic degradation effects dominated oxidation effects at higher aging temperatures. However, the current long-term, low-temperature comparisons lead to the conclusion that humidity is not an important aging factor below ∼50 °C. By extrapolating time-temperature superposed oxidative degradation data using the low-temperature activation energy, we obtain predictions at 21 °C. At this temperature, we estimate that a tensile strength loss of 50% takes on the order of 70 years. The 21 °C predictions are shown to be reasonably consistent with long-term (up to 38 year) ambient results on similar Nylon materials removed from field-aged parachutes. Although the estimated average exposure temperature varies from parachute to parachute, the highest average temperature is estimated to be on the order of 21 °C.     

Determination of hydroxyls density in the silica-mesostructured cellular foams by thermogravimetry

Thermogravimetry was applied to determine the surface hydroxyls coverage in the mesostructured cellular foams (MCFs) calcined at different temperatures and then rehydroxylated by contacting with water vapor or liquid. The TG measurements were performed by heating MCFs in air stream using a three-step temperature program: (i) at rate of 5 °C min⁻¹ from 25 to 200 °C; (ii) held at 200 °C for 30 min; and (iii) heating at rate of 10 °C min⁻¹ up to 1100 °C. The hydroxyls content was calculated from weight loss during third step. The hydroxyls density appeared to depend strongly on the calcination temperature and the subsequent contact with water vapor. When MCFs were exposed for a short period (ca. 1 min) to moist air the hydroxyls content increased rapidly, more in the samples calcined at 300 °C than 500 °C, to attain surface densities of 4.75 and 1.6 OH nm⁻², respectively. The 2-h contact with water vapor resulted in slower further increase of hydroxyls densities, to values of 5.45 and 2.9 OH nm⁻², for samples calcined at 300 and 500 °C, but longer contacts had no significant effect. A similar trend was also observed when sample was treated with liquid water.     

Viscoelastic and dielectric behaviour of thin films made from siloxane-containing poly(oxadiazole-imide)s

Siloxane-containing poly(oxadiazole-imide)s were prepared by polycondensation reaction of two aromatic diamino-oxadiazoles with a dianhydride containing tetramethylsiloxane moiety. Free-standing flexible films having good mechanical properties were made therefrom. The polyimides exhibited high thermal stability with initial decomposition temperature being above 440 °C and glass transition in the range of 165-183 °C. The dielectric constant values, measured at room temperature and in the frequency domain of 1 Hz-1 MHz, are in the range of 2.69-2.90, being significantly lower in comparison with that of Kapton HN® film, whose dielectric constant values ranged from 3.13 to 3.24. The dielectric loss values are low, in the same range with those of Kapton HN®. The dielectric spectroscopy data corroborated with the dynamo-mechanical analysis ones showed distinct sub-glass transitions for these polymers: γ relaxations with activation energies of 44 and 45 kJ/mol, and a β relaxation with an activation energy of 107 kJ/mol. The dielectric properties are discussed in comparison with those of Kapton HN® film measured under the same conditions.     

Metastability of atomic ordering in lead-strontium nitrate solid solutions

A decrease in the anomalous birefringence of ostensibly cubic crystals of (Pb,Sr)(NO₃)₂ during annealing between 280-450 °C shows first-order reaction kinetics with Arrhenius-like temperature dependence. The activation energies associated with this process were 111(5) and 359(17) kJ/mol below 370 °C and above 400 °C, respectively. Such behavior agrees with theoretical predictions and confirms that the ordering of cations is the primary cause of the anomalous birefringence.     

Thermal degradation behaviour of a nearly alternating copolymer of vinylidene cyanide with 2,2,2-trifluoroethyl methacrylate

The thermal decomposition under non-oxidative conditions of a copolymer of vinylidene cyanide (VCN) and 2,2,2-trifluoroethyl methacrylate (MATRIF) was investigated by thermogravimetry (TG) and Pyrolysis-GC-MS. The type and composition of the pyrolytic products and the shape of the TG curve indicate that both the main thermal degradation process, with onset at 368 °C, and a minor weight loss at around 222 °C are mainly associated with random main-chain scission. The kinetic parameters were determined by means of dynamic and, in the case of the main degradation stage, also isothermal methods. The results obtained from the dynamic methods (Friedman, Flynn-Wall-Ozawa, and Kissinger, respectively) are in good agreement with those obtained from isothermal TG data. The activation energy was in the 177-213 kJ/mol range for the first stage, and 224-295 kJ/mol for the second stage, the highest respective values being determined from the kinetic analysis according to the Kissinger method.     

Kinetics of reduction of iron oxides by H2: Part I: Low temperature reduction of hematite

This study deals with the reduction of Fe₂O₃ by H₂ in the temperature range of 220-680 °C. It aims to examine the rate controlling processes of Fe₂O₃ reduction by H₂ in the widest and lowest possible temperature range. This is to be related with efforts to decrease the emission of CO₂ in the atmosphere thus decreasing its green house effect.Reduction of hematite to magnetite with H₂ is characterized by an apparent activation energy ‘E_a’ of 76 kJ/mol. E_a of the reduction of magnetite to iron is 88 and 39 kJ/mol for temperatures lower and higher than 420 °C, respectively. Mathematical modeling of experimental data suggests that the reaction rate is controlled by two- and three-dimensional growth of nuclei and by phase boundary reaction at temperatures lower and higher than 420 °C, respectively.Morphological study confirms the formation of compact iron layer generated during the reduction of Fe₂O₃ by H₂ at temperatures higher than 420 °C. It also shows the absence of such layer in case of using CO. It seems that the annealing of magnetite's defects around 420 °C is responsible for the decrease of E_a.The rate of reduction of iron oxide with hydrogen is systematically higher than that obtained by CO.