纳米AT13陶瓷喷涂层结合强度的分形维数表征

应用分形维数对微弧等离子喷涂纳米AT13涂层的界面进行研究,结果表明：随喷涂电流的增加,纳米AT13涂层的界面分维不断增大,其结合强度也不断提高;随着氩气压力的增加,纳米AT13涂层的界面分维和结合强度都先增大后减小;界面分维D可用于表征涂层结合强度σ,σ随D的增大而增大,且ln(σ)与D之间呈近似线性关系：ln(σ)=17.6D-26.2. 关键词： 纳米涂层 分形数维 界面 结合强度     

Al2O3陶瓷涂层尖端受载下的声发射信号参量分析

为了考察再制造零件涂层结合强度检测仪评价涂层结合强度的可行性,以Al₂O₃陶瓷涂层为研究对象,在涂层表面进行压入试验,提取并分析了试验过程中声发射信号中的幅度、计数、能量与有效值电压(RMS)特性参数的时间分布曲线,读取了声发射信号突变点的波形,观测了压痕处涂层截面微观形貌。结果表明,声发射信号出现明显突变时,涂层界面确实产生了开裂失效。采用此检测设备可以有效诱导、界定涂层界面的断裂失效,声发射信号可以作为涂层开裂的临界判据,其中幅度的时间分布更能体现出Al₂O₃陶瓷涂层在压入过程中的裂纹萌生至涂层断裂的扩展过程;能量值对涂层的失效更为敏感,最为适合评价涂层的结合强度。      

纳米AT13陶瓷喷涂层结合强度的分形维数表征

应用分形维数对微弧等离子喷涂纳米AT13涂层的界面进行研究，结果表明：随喷涂电流的增加，纳米AT13涂层的界面分维不断增大，其结合强度也不断提高；随着氩气压力的增加，纳米AT13涂层的界面分维和结合强度都先增大后减小；界面分维D可用于表征涂层结合强度σ，σ随D的增大而增大，且ln(σ)与D之间呈近似线性关系：ln(σ)=17.6D-26.2.     

涂层界面结合强度检测研究(Ⅱ)：涂层结合界面应力检测系统

利用X射线衍射技术(XRD)测试了涂层及其基体材料的应力及其变化规律，建立了一种涂层结合界面应力检测系统，进行界面结合状态的检测研究.利用涂层从基体脱粘前后的界面应力变化量，结合涂层材料的物性参数和涂层-基体系统温度场参数，用涂层残余应力衍射峰来表征涂层与基体的结合强度，创立一种研究检测涂层结合强度理论的实验新方法，适用于各种热障涂层的界面结合强度测量. 关键词： X射线衍射法(XRD) 界面结合强度 涂层 残余应力     

用分形理论研究低温条件下Al-Al界面间的接触导热现象

界面形貌是固体界面间接触导热的最主要影响因素 ,传统的形貌表征参数与仪器的分辨率和取样长度密切相关 ,因而基于这些参数的常规接触导热模型显然是尺度相关的。分形网络模型利用粗糙表面处处连续却不可微的分形特征 ,采用与尺度无关的分形参数 ,揭示了接触导热的本质 ,为准确预测接触热导开辟了一条新的途径。实验测定了粗糙表面的分形参数和低温条件下 Al50 52 - Al50 52界面间的接触热导 ,将接触热导的实验值与分形网络模型的预测结果进行了比较 ,并就接触热导与压力、分形参数和温度之间的关系进行了分析 ,指出分形网络模型的预测精度与分形参数相关联。     

密封界面微孔结构的三维分形重构技术与泄漏特性

基于分形粗糙表面的三维数值重构技术,对界面微孔结构的分形表征进行详细研究,并应用分形多孔介质输运理论构建界面泄漏机理模型,建立微观形貌与宏观泄漏率之间的理论关系式.用有限元分析法对单粗糙峰的接触变形进行模拟,获得最大孔径的变形位移,实现微观接触力学与微观泄漏模型的有效耦合.应用所提出的预测模型对金属垫片泄漏率进行计算,结果与已有实验结果相吻合.由预测模型可知,粗糙表面分形维数、特征尺度系数以及变形位移量对微孔几何结构影响显著,是影响界面泄漏率的关键因素.     

多弧离子镀TiN与不同金属基材间的接触界面与表面特性

用多弧离子镀技术在不同金属基材上进行TiN镀膜实验 ,制备了TiN/Fe、TiN/Cu和TiN/Cr/Cu复合膜 .借助扫描电子显微镜 (SEM)、X射线衍射仪 (XRD)和光电子能谱 (XPS) ,研究了TiN与Fe、Cu和Cr/Cu三种不同衬底接触界面的形貌、结构及其表面特性 .SEM观察发现 ,在一定离子镀膜条件下 ,TiN涂层可与Fe、Cu和Cr/Cu金属基材形成均匀平整的接触界面 ,在铜基上TiN界面清晰 ,在Fe与Cr/Cu界面有明显的层状晶界微结晶分布 .XRD分析显示 ,Fe、Cu和Cr/Cu表面生成的薄膜都包含TiN、Ti2 N等多晶相 ,在Cr/Cu界面还包含Ti-Cr的金属间化合物 .XPS结果表明 ,表面除了TiN膜外 ,还生成TiO2 和TiOxNy 等氧化膜 .Ar+ 刻蚀 5min后 ,TiO2 消失 ,TiOxNy 减少 ,TiN则呈增加趋势 .TiN与Cr/Cu界面形成明显的Ti-Cr和Cr-Ni互扩散层 ,这有助于增强薄膜附着力 ,形成较牢固的TiN涂层 .     

粗糙表面形貌对湿润性的影响

采用自仿射分形对粗糙表面形貌进行了定量描述。基于分形粗糙表面形貌,建立了粗糙表面润湿性的理论模型并进行了数值计算,分析讨论了均方根粗糙度和表面分形维数对接触角的影响。研究结果表明,均方根粗糙度对接触角的影响较大,而粗糙表面的分形维数对润湿性的影响则并不明显。     

溅射粒子能量对金属Mo薄膜表面特性的影响

利用原子力显微镜研究了不同溅射离子能量对Mo薄膜表面形貌的影响.利用特殊设计的夹具，在同一真空内完成所有薄膜样品的制备，减少了多次沉积过程对薄膜生长特性的影响 .对原子力显微镜测量得到的表面高度数据进行相关运算，从统计角度定量地研究了不同沉积能量下Mo薄膜表面特性.结果表明，薄膜表面具有典型的分形特征，在相关运算的基础上给出表面的分形维数、水平相关长度、界面宽度等参数.其中，屏栅电压为500V时制备 的薄膜样品与300和700?V时制备的薄膜样品表面的界面宽度及水平相关长度具有倍数差别，但三种溅射电压下薄 关键词： 离子束溅射 钼 薄膜 分形     

Co元素对硬质合金基底金刚石涂层膜基界面结合强度的影响

采用基于密度泛函理论的第一性原理平面波赝势方法, 研究了硬质合金刀具基底黏结相Co元素对金刚石涂层膜基界面结合强度的影响机理. 借助Materials Studio软件建立了WC/Diamond膜基界面模型和WC-Co/Diamond膜基界面模型, 采用CASTEP仿真软件计算了WC/Diamond膜基界面模型和WC-Co/Diamond膜基界面模型的最优稳定结构. 通过仿真计算, 获得了WC/Diamond膜基界面模型和WC-Co/Diamond膜基界面模型的界面结合能、电荷密度图及Mulliken重叠布居数. 经对比分析后发现, 硬质合金基底中磁性元素Co的存在能转移金刚石涂层膜基界面处W元素及C元素的电荷, 从而使膜基界面处的原子因失电荷而相斥, 这直接导致了金刚石涂层膜基界面间距变大, 使得金刚石涂层膜基界面结合能降低.     

Numerical simulation of micro-scratch tests for coating/substrate composites

In this paper the micro-scratch test is simulated by ANSYS finite element code for thin hard coating on substrate composite material system. Coulomb friction between indenter and material surface is considered. The material elastic-plastic properties are taken into account. Contact elements are used to simulate the frictional contact between indenter and material surfaces, as well as the frictional contact after the detachment of coating/substrate interfaces has taken place. In the case of coating/substrate interfaces being perfectly bonded, the distributions of interfacial normal stress and shear stress are obtained for the material system subjected to normal and tangential loading. In the case of considering the detachment of interfaces, the length of interfacial detachment and the redistribution of stresses because of interfacial detachments are obtained. The influences of different frictional coefficients and different indenter moving distances on the distributions of stresses and displacements are studied. In the simulation, the interfacial adhesion shear strength is considered as a main adhesion parameter of coating/substrate interfaces. The critical normal loading from scratch tests are directly related to interfacial adhesion shear strengths. Using the critical normal loading known from experiments, the interfacial adhesion shear strength is obtained from the calculation. When the interfacial adhesion shear strength is known, the critical normal loading is obtained for different coating thicknesses. The numerical results are compared with the experimental values for composite materials of thin TiN coating on stainless steel substrate.     

Influence of Grafting Density of Diblock Copolymers on Interfacial Assembly Behavior and Interfacial Shear Strength of Glass Fiber/Polystyrene Composites

To investigate the influence of the grafting density and the molecular structure of block copolymers on the interfacial assembly behavior and interfacial shear strength, macromolecular coupling agents, hydroxyl-terminated poly(n-butyl acrylate-b-styrene) (HO-P(BA-b-S)) were synthesized by atom transfer radical polymerization, and then chemically anchored on the glass fiber surfaces to form a well-defined monolayer. The phase separation and 'hemispherical' domain morphologies of diblock copolymer brushes at the polystyrene/glass fiber interface were observed. The interfacial assembly morphology differs with changes in the grafting density of diblock copolymers. When the grafting density is greatest, the highest height difference of the hemispherical domain and the largest surface roughness are achieved, as well as the best interface shear strength. It was also found that the copolymer brush with a PBA block of the polymerization degree (Xn) about 77 is the optimal option for the interfacial adhesion of PS/GF composites. Thus, the grafting density and molecular structure of diblock copolymers determines the interfacial assembly behavior of copolymer brushes, and therefore the interfacial shear strength.     

Investigation of growth behavior and properties of Si nanowires grown at various supply times of Ar gas current

Silicon nanowires (SiNWs) were synthesized on gold-coated silicon substrates by a very high frequency plasma enhanced chemical vapor deposition technique. The influence of supply time of Ar gas current on morphology, microstructure and optical properties of the SiNWs was investigated by means of field emission scanning electron microscopy, transmission electron microscopy, X-ray diffraction and photoluminescence. The lengths and density of the SiNWs decrease with an increase in the supply time of flowing Ar gas. The results revealed that the morphologies of the SiNWs strongly depended on the time of flowing Ar gas.     

Correlation of optical properties with the fractal microstructure of black molybdenum coatings

Coating is commonly used for improving the optical properties of surfaces for solar collector applications. The coating morphology depends on the deposition conditions, and this determines the final optical characteristics. Coating morphologies are irregular and of fractal nature, so a suitable approach for its characterization should use methods borrowed from fractal analysis. The aim of this work is to study the fractal characteristics of black molybdenum coatings on copper and to relate the fractal parameters to the optical properties. To this end, coating surfaces were prepared via immersion in a solution of ammonium paramolybdate for different deposition periods. The fractal analysis was carried out for SEM and AFM images of the coating surface and the fractal properties were obtained with a recently developed high-dimensional extension of the well-known detrended fluctuation analysis (DFA). The most salient parameter drawn from the application of the DFA is the Hurst index, a parameter related to the roughness of the coating surface, and the multifractality index, which is related to the non-linearity features of the coating morphology. The results showed that optical properties, including absorptance and emittance, are decreasing functions of the Hurst and multifractality indices. This suggests that coating surfaces with high absorptance and emittance values are related to complex coating morphologies conformed within a non-linear structure.     

Characteristic plume morphologies of atmospheric Ar and He plasma jets excited by a pulsed microwave hairpin resonator

Different discharge morphologies in atmospheric Ar and He plasmas are excited by using a pulsed microwave hairpin resonator. Ar plasmas form an arched plasma plume at the opened end of the hairpin, whereas He plumes generate only a contracted plasmas in between both tips of metal electrodes. Despite this different point, their discharge processes have three similar characteristics:(i) the ionization occurs at the main electrode firstly and then develops to the slave electrode,(ii) during the shrinking stage the middle domain of the discharge channels disappears at last, and(iii) even at zero power input(in between pulses) a weak light region always exists in the discharge channels. Both experimental results and electromagnetic simulations suggest that the discharge is resonantly excited by the local enhanced electric fields. In addition, Ar ionization and excitation energies are lower than those of He, the effect of Ar gas flow is far greater than that of He gas, and the contribution of accelerated electrons only locates at the domain with the strongest electric fields. These reasons could be used to interpret the different characteristic plume morphologies of the proposed atmospheric Ar and He plasmas.     

Effects of roughness on interfacial performances of silica glass and non-polar polyarylacetylene resin composites

The influence of roughness on interfacial performances of silica glass/polyarylacetylene resin composites was investigated. In order to obtain different roughness, silica glass surface was abraded by different grits of abrasives and its topography was observed by scanning electron microscopy and atomic force microscopy. At the same time, the failure mechanisms of composites were analyzed by fracture morphologies and the interfacial adhesion was evaluated by shear strength test. The results indicated that shear strength of silica glass/polyarylacetylene resin composites firstly increased and then decreased with the surface roughness of silica glass increased. The best surface roughness range of silica glass was 40-60 nm. The main mechanism for the improvement of the interfacial adhesion was physical interlocking at the interface.     

Stress analysis at the interface between Ni-P coating and SiCp/Al substrate of space mirror

This paper investigates the mechanical properties at the interface of the coating-substrate system, which comprises the electroless nickel-phosphorus (Ni-P) coating and the aluminum matrix composite substrate reinforced by the silicon carbide particles (SiC_p/Al), and is used for the space mirror. To estimate the adhesion of Ni-P coating on SiC_p/Al substrate, the scratch adhesion testing has been performed by drawing a spherically tipped diamond indenter with a radius of 200 μm over the coated surface. The influence of the coating thickness on the interfacial stress induced by the inertial accelerations, temperature gradients and thermal soaks has been evaluated by simulation analysis based on the finite element method. The results of the scratch testing indicate that the adhesion strength of Ni-P coating to SiC_p/Al composite is more than 3.0 GPa. Compared the maximum value of the interfacial stress obtained by simulation analysis with results of the scratch testing, it is can be seen that the mirror has enough safety margin. Furthermore, the most significant conclusion that can be drawn from this work is that the coating thickness should not exceed 45 μm in order to ensure the performance and reliability of Ni-P coating and SiC_p/Al substrate system for space applications.     

Shielding gas influences on laser weldability of tailored blanks of advanced automotive steels

The effects of shielding gas types and flow rates on CO₂ laser weldability of DP600/TRIP700 steel sheets were studied in this work. The evaluated shielding gases were helium (He), argon (Ar) and different mixtures of He and Ar. Weld penetration, tensile strength and formability (Erichsen test) of laser welds were found to be strongly dependent upon the shielding gas types. The ability of shielding gas in removing plasma plume and thus increasing weld penetration is believed to be closely related to ionization potential and atomic weight which determine the period of plasma formation and disappearance. It was found that the higher helium shielding gas flow rate, the deeper weld penetration and the lower weld width.     

常压微波等离子体炬的模拟及硫化氢处理

对常压微波等离子体炬装置及H2S废气的处理进行了研究。介绍了一种具有特殊喷嘴结构的微波等离子体炬装置,模拟了不同喷嘴结构下谐振腔中微波电场的强度及分布,在此基础上,进行了H2S废气处理的实验研究。结果表明:采用新型喷嘴结构在喷嘴尖端产生的电场强度和分布更利于等离子体炬的激发,微波功率为500 W时,喷嘴尖端处的电场强度在1.5×106 V/m以上,远大于氩气的击穿电场强度,能有效地激发等离子体炬;当H2S气体与Ar气体流量比为10∶90,总流量为1000mL/min,微波功率为1000 W时,H2S的转化率最大达91.32%;大气微波等离子体炬能有效地处理H2S废气。实验结果证明了模拟结果的正确性和装置的有效性。     

Sterilization of mycete attached on the unearthed silk fabrics by an atmospheric pressure plasma jet

The sterilization of the simulated unearthed silk fabrics using an atmospheric pressure plasma jet(APPJ) system employing Ar/O_2 or He/O_2 plasma to inactivate the mycete attached on the silk fabrics is reported. The effects of the APPJ characteristics(particularly the gas type and discharge power) on the fabric strength, physical-chemical structures,and sterilizing efficiency were investigated. Experimental results showed that the Ar/O_2 APPJ plasma can inactivate the mycete completely within 4.0 min under a discharge power of 50.0 W. Such an APPJ treatment had negligible impact on the mechanical strength of the fabric and the surface chemical characteristics. Moreover, the Ar ions, O and OH radicals were shown to play important roles on the sterilization of the mycete attached on the unearthed silk fabrics.