Calorimetric comparison of portland cements containing silica fume and metakaolin

This new study must be regarded to be a direct outcome of two previous studies published by these same authors, which were conducted to respond to interesting questions brought out about the effect of silica fume, SF and metakaolins, M and MQ, on the heat of hydration of portland cements, PC, with very different C₃A and C₃S contents. The answer to these so interesting questions has been the primary objective of the present research. For this purpose, the same PC, PC1 (14% C₃A) and PC2 (≈0% C₃A), metakaolins, silica fume and blended cements were once again used more 60/40 for sulphate attack, and the same analytical techniques (CC, pozzolanicity and XRD analysis) and parameters determined as well. In this new research, the sulphate attack was determined by two accelerated methods: Le Chatelier-Ansttet and ASTM C 452-68. The experimental results of sulphate attack mainly, have demonstrated definitively that the high, rapid and early pozzolanic activity exhibited by SF also is, as in the case of the two metakaolins, more specific than generic, for it indirectly stimulated greater C₃A than C₃S hydration, but only in the first 16 h monitored in this study. Thereafter it is the contrary, i.e., anti- or contra-specific for the same purpose. And the longer the hydration time, the more anti- or contra-specific it became, since, when exposed to sulphate attack, SF blended cements resisted or even prevented the aggressive attack against PC1 which, with a higher C₃A content than PC2, was the more vulnerable of the two. By contrast, metakaolin MQ not only failed to hinder or prevent the attack, but heightened its effects, rendering it more intense, aggressive and rapid, leading to what could be called a rapid gypsum attack.     

Calorimetry of Portland cement with metakaolins, quartz and gypsum additions

In this work two aluminic pozzolans (metakaolins) and a non-pozzolan were added to two Portland cements with very different mineral composition, to determine the effect on the rate of heat release and the mechanisms involved. The main analytical techniques deployed were: conduction calorimetry, pozzolanicity and XRD. The results showed that the two metakaolins induced stimulation of the hydration reactions due to the generation of pozzolanic activity at very early stage, because of their reactive alumina, Al₂O₃^r− contents, mainly. Such stimulation was found to be more specific than generic for more intense C₃A hydration than C₃S, at least at very early on into the reaction, and more so when 7.0% SO₃ was added, and for this reason, such stimulation is described as ‘indirect’ to differentiate it from the ‘direct’ variety. As a result of both stimulations, the heat of hydration released is easy to assimilate to a Synergistic Calorific Effect.     

Microstructure development in mixes of calcium aluminate cement with silica fume or fly ash

The most widely identified degradation process suffered by calcium aluminate cement (CAC) is the so-called conversion of hexagonal calcium aluminate hydrate to cubic form. This conversion is usually followed by an increase in porosity determined by the different densities of these hydrates and the subsequent loss of strength. Mixes of calcium aluminate cement (CAC) and silica fume (SF) or fly ash (FA) represent an interesting alternative for the stabilization of CAC hydrates, which might be attributed to a microstructure based mainly on aluminosilicates. This paper deals with the microstructure of cement pastes fabricated with mixtures CAC-SF and CAC-FA and its evolution over time. Thermal analysis (DTA/TG), X-ray diffraction (XRD) and mid-infrared spectroscopy (FTIR) have been used to assess the microstructure of these formulations.     

Sintering of silica fume in furnace atmospheres with controlled water vapour partial pressure

Sintering process of compacted silica fume samples with respect to various water vapour partial pressures (p _total=101 kPa) within the furnace atmosphere has been characterized by means of dilatometry and bulk density measurements. Dilatometric study shows the strong dependence of sintering process on the water vapour partial pressure. Water vapour intensifies the process and affects relative densities of the final product, as well.The work was supported by Grant No. 930 of the Ministry of Education and Science of the Slovak Republic.     

Analysis of silica fume produced by zircon desilication

Novel chemical methods have been developed to allow for the determination of the components of silica fume produced by zircon desilication. Hitherto, no methods have been described for the analysis of this material. The amorphous silica is first removed by treatment with sodium hydroxide. The residue from the hydroxide treatment may then be subjected to a suite of reagents to determine the zircon, the total zirconia, the monoclinic zirconia and the tetragonal zirconia content of the fume. The zircon content of the fume is determined by treatment of the hydroxide residue with concentrated hydrofluoric acid (HF). The total zirconia content of the fume is determined by digestion of the hydroxide residue with fuming sulphuric acid (oleum), while the relative amounts of monoclinic and tetragonal zirconia may be found by treatment of the hydroxide residue with 10%w/v HF, which attacks the less stable tetragonal phase. Both X-ray diffraction and particle size analysis were used to validate the steps in the analytical procedure. An explanation of the presence of tetragonal zirconia in the fume is proposed. A greater understanding of the composition of the fume led to the installation of a separator in the company's production line to remove the zircon. Australian Fused Materials (AFM) now produces a vastly superior grade of fume marketed under the code SF-98.     

Fast physics-chemical characterization of fly ash

This paper analyzes the effect of fly ash chemical character on early Portland cement hydration and the possible adverse effects generated by the addition of gypsum. Behaviour was analyzed for pure Portland cements with varying mineralogical compositions and two types of fly ash, likewise differing in chemical composition, which were previously characterized under sulphate attack as: silicic-ferric-aluminic or aluminic-silicic ash in chemical character, irrespective if they are in nature, siliceous or siliceous and aluminous materials according to the ASTM C 618-94a. The experimental results showed that water demand for paste with a normal consistency increased with the replacement ratio in fly ash with a more aluminic than silicic chemical character, whereas it declined when silicic-ferric-aluminic ash was used. On the other hand, the differences between the total heat of hydration released at the first valley and the second peak also clearly differentiated the two types of ash. While the relative differences increased in the more aluminic than silicic ash, they declined in the more silicic than aluminic. In another vein, the findings indicate that within a comparable Blaine fineness range, the reactive alumina (Al₂O₃^r−) content in pozzolanic additions has a greater effect on mortar strength than the reactive silica (SiO₂^r−) content, at least in early ages up to 28 days. Finally, the adverse effect generated in the presence of excess gypsum is due primarily to the chemical interaction between the gypsum and the C₃A in the Portland cement and the reactive alumina (Al₂O₃^r−) in the fly ash.     

Effects of the type of calorimeter and the use of plasticizers and hydrophobizers on the measured hydration heat development of FGD gypsum

Thermal phenomena at the hydration of calcium sulphate hemihydrate (CaSO₄·0.5H₂O) are investigated in the paper. Time development of hydration heat of β-calcium sulphate hemihydrate prepared from flue gas desulphurization (FGD) gypsum is determined using two different types of calorimeter, namely the differential calorimeter DIK 04 and the isothermal heat flow calorimeter KC 01, and the differences in measured data analyzed. Then, the effects of plasticizers and hydrophobizers on the hydration process of analyzed gypsum mixtures are studied.     

Heat Evolution in Hydrated Cementitious Systems Admixtured with Fly Ash

In this study a calorimeter was applied to investigate the hydration of cements with fly ash (pulverised fuel ash – PFA) admixture. Four cements were used to produce the binders containing from 5 to 60% fly ash. The process of hydration in cementitious systems with fly ashes is slower than in reference pastes without admixtures. However, the calorimetric calculations and the shape of heat evolution curves seem to indicate a complex interaction between the components of cement and ash resulting in the increasing total heat evolved values per unit of cement. At higher fly ash content the accelerating effect of alkalis and alumina should be taken into account and discussed in terms of the composition of initial cement. The modifications of hydration kinetics and mechanism in this case is very well visualised by means of calorimetry. This revised version was published online in July 2006 with corrections to the Cover Date.     

Thermal mass changes of portland cement and SLAG cements after water sorption

A simple water sorption/retention (WS/WR) test, followed by stepwise static heating, was applied to the study of cement quality and the reactivity of its grain surface. The physically bound water and hence the specific surface both in the unhydrated and in the hydrated state were estimated as a function of the hydration time. Rehydration after heating at 220°C and contact with air was different inWS from that inWR samples, which indicates a difference in microstructure. XRD proved the formation of portlandite during the sorption test and eventual heating at 200°C, and its transformation into carbonates on contact with air, especially on heating at 400°C. The contents of these compounds were estimated from the mass difference between 400 and 800°C, which was compatible with the mass change between 220 and 400°C and this indicates surface reactivity. The test may serve for the routine study of cement. Dedicated to Professor Lisa Heller-Kallai on the occasion of her 65^th birthday     

Early-Age Hydration Reaction and Strength Formation Mechanism of Solid Waste Silica Fume Modified Concrete

Solid waste silica fume was used to replace fly ash by different ratios to study the early-age hydration reaction and strength formation mechanism of concrete. The change pattern of moisture content in different phases and micro morphological characteristics of concrete at early age were analyzed by low field nuclear magnetic resonance (LF-NMR) and scanning electron microscope (SEM). The results showed that the compressive strength of concrete was enhanced optimally when the replacement ratio of solid waste silica fume was 50%. The results of LF-NMR analysis showed that the water content of modified concrete increased with the increase of solid waste silica fume content. The compressive strength of concrete grew faster within the curing age of 7 d, which means the hydration process of concrete was also faster. The micro morphological characteristics obtained by SEM revealed that the concrete was densest internally when 50% fly ash was replaced by the solid waste silica fume, which was better than the other contents.     

The study of 'DSP' binding systems by thermogravimetry and differential thermal analysis

The so-called DSP (Densified Systems containing homogenously arranged Particles) systems represent a high-performance class of inorganic binders. The hydration and hardening processes of some DSP systems, based on calcium silicates (C₃S and C₂S) or Portland cement/clinker with silica fume additions, were assessed, in this paper, using the thermogravimetry (TG) and differential thermal analysis (DTA). These data permit a qualitative and quantitative study of the formed hydrates as well as the estimation of hydration process kinetics. This revised version was published online in August 2006 with corrections to the Cover Date.     

Calorimetric studies of special cements

The kinetics and even the mechanism of cement reaction with water can be successfully investigated by use of microcalorimetry. In this study this method was applied to follow the hydration of the new family of portland cements containing C₁₂A₇ ^* and C₁₁A₇·CaF₂ addition as well as special cement with C₃A replacement by calcium sulphoaluminate. It has been found that C₁₁A₇·CaF₂ acted as hydration retarder. The heat evolution curves for C₁₂A₇ containing samples without CaF₂ are very similar to those for the reference portland cement samples. XRD and SEM studies confirm the results described above, relating to the retardation of alite hydration. The process is positively modified by the addition of anhydrite. In the presence of calcium sulphoaluminate (4CaO·3Al₂O₃·SO₃) the hydration at early stage occurs with the rapid formation of large amount of the ettringite phase. The calcium fluoride acts as a set retarder. The full compatibility of calorimetry with SEM and XRD results should be underlined. In cement chemistry the following notation is used:C=CaO,A=Al₂O₃,S=SiO₂,H=H₂O etc. for the main oxide constituents of portland cement clinker and hydrates.     

Hybrid glass fibre reinforced composites containing silica and cement microparticles based on a design of experiment

Hybrid Glass Fibre Reinforced Composites (HGRFCs) made with unidirectional glass fibres and silica or cement microparticles inclusions were investigated in order to improve their performance under flexural and impact loadings. Two full factorial designs were conducted to evaluate (i) the effect of the particle weight fraction on the compressive modulus of epoxy polymer (2¹3¹) and (ii) the effect of the number of layers and type of particle (3²) on the apparent density, flexural modulus and strength of HGFRCs. Composites with higher flexural properties were evaluated under impact loading via one-way analysis. TGA and FTIR analyses were used to verify the effect of ceramic particles within the polymeric phase. A microstructural analysis (SEM) was performed to verify the fracture mode and better assess the mechanical performance of HGFRCs.     

Acyclovir release from its composites with silica as a function of the silica matrix modification and the drug loading

Acyclovir release from its composites with unmodified silica at pH 1.6 and 7.4 follows zero order kinetics for two days. Modification of the silica matrix with phenyl groups leads to dramatic decrease in the drug release level at pH 7.4 compared with pH 1.6 as well as to heterogeneous phase state of acyclovir in the phenyl modified composite with high loading of the drug.     

Characterization of silicate monomer with sodium,calcium and strontium but not with lithium and magnesium ions by fast atom bombardment mass spectrometry

Fast atom bombardment mass spectrometry (FABMS) was applied to the direct detection of silica species dissolved in LiCl, NaCl, MgCl(2), CaCl(2) and SrCl(2) solutions in order to investigate its dissolution process in solution. Several species of dissolved silicate complexes in the solution were directly detected by FABMS. The peak intensities of [SiO(2)(OH)(2)Na](-), [SiO(3)(OH)Ca](-) and [SiO(3)(OH)Sr](-) increased with increasing concentrations of NaCl, CaCl(2) and SrCl(2), whereas the peak intensities of [SiO(2)(OH)(2)Li](-) and [SiO(3)(OH)Mg](-) did not increase with increasing concentrations of LiCl and MgCl(2). These results indicte that silicate and cation bind in the solution not after but before ionization. The isotope pattern of Sr(2+) confirmed the existence of the silicate-Sr complex not only with increase of the concentration of silica but also the mass numbers of Sr. The silicate complexes formed with Na(+), Ca(2+) and Sr(2+) showed high stability in chloride solution. This is in good accordance with the fact that Na(+), Ca(2+) and Sr(2+) accelerate the dissolution of silica to form complexes during solution equilibrium. Considering that the stability constant was examined and reported in other papers, this new findings that Mg(2+) does not form a complex with silicic acid (Si(OH)(4)) is very important.     

Synthesis, characterization and thermal properties of novel PMDA-PAPD/silica hybrid network polymers

Novel PMDA-PAPD/silica hybrid polymers were synthesized by the sol-gel process. Fourier transform infrared spectroscopy and ²⁹Si nuclear magnetic resonance spectroscopy were used to characterize the structure of the hybrids, (condensed siloxane bonds designated as Q¹, Q², Q³, Q⁴, wth 3-aminopropyltriethoxysilane having mono-, di-, tri-, tetra-substituted siloxane bonds is designated as T¹, T² and T³). The results revealed that Q³, Q⁴ and T³ are the major microstructure elements in forming a network structure. The surface morphology, particle size, crystallinity and the thermal stability of the hybrids were investigated using Scanning electron microscopy (SEM), Transmission Electron Microscopy (TEM), X-ray diffraction (XRD), Thermogravimetric analysis (TGA) and Differential Scanning Calorimetry (DSC). SEM and TEM revealed that the hybrids were nanocomposites. The XRD indicated that covalent bonding (Si-O-Si) between the organic and inorganic components enhanced miscibility. DSC and TGA results showed that these hybrid materials had excellent thermal stability. The heat capacities of some materials were reported for the temperature range 273 K and 363 K as no thermal anomaly was found in this temperature range.     

Study of adsorption properties of synthesized mesoporous silica doped with dysprosium and modified with nickel

Mesoporous silica (MPS) modified with nickel and MPS doped with dysprosium and modified with nickel have been synthesized by the template method. The adsorbents are characterized by various techniques such as transmission electron microscopy, scanning electron microscopy, X-ray diffraction, inductively coupled plasma spectroscopy, and X-ray fluorescence analyses. The adsorption properties of the synthesized samples have been investigated by inverse gas chromatography. Furthermore, thermodynamic characteristics of the adsorption of test compound belonging to different classes of organic compounds were obtained. In addition, the contributions of the energy of specific interactions to the total adsorption energy were calculated. It is also shown that entropy plays the determining role in the adsorption of test compounds on synthesized mesoporous materials.     

New data on the solubility of amorphous silica in organic compound-water solutions and a new model for the thermodynamic behavior of aqueous silica in aqueous complex solutions

Experimental solubilities of amorphous silica in several aqueous electrolyte solutions and in aqueous solutions of organic compounds, and theoretical considerations concerning cavity formation, electrostriction collapse, ion solvation, and long- and short-range interaction of the solvated ions with one another⁽¹⁾ permit the calculation of the partial excess free energies and the activity coefficients of aqueous silica. It is shown that, in the case of non-dissociated aqueous organic solutions, the variation of log m (SiO₂) with the reciprocal of the dielectric constant of the solution is described by a single linear equation independent of the nature of the organic compound. For aqueous electrolyte solutions, a specific linear relationship between log m (SiO₂) and the reciprocal of the dielectric constant occurs for each electrolyte. The success of the equation in reproducing the experimental solubilities of amorphous silica in aqueous solutions of electrolytes and organic compounds supports previous evidence indicating a polar charge distribution in the solvated SiO₂ molecule. Our data permit the calculation of the effective local charge of dissolved SiO₂ molecules and of the short-range interaction parameters between SiO₂ and various ions. The proposed equation of state can be used to calculate the affinity of reactions among SiO₂ minerals and complex aqueous solutions.     

Preparation of mesoporous silica nanoparticle with tunable pore diameters for encapsulating and slowly releasing eugenol

Fragrances are frequently added to a variety of products, including food, cosmetics and health products. However, the high volatility and instability of essence limit its application in some fields. In this study, mesoporous silica nanoparticles (MSNs) were prepared to encapsulate eugenol, which could reduce the volatilization of the fragrance molecules. A facile approach was presented to synthesize MSNs with three different pore diameters for encapsulating eugenol. In addition, the properties of MSNs including mean particle size, morphology, encapsulating efficiency and release tendency were characterized. Results showed that the larger the pore diameters of MSNs, the more aromatic molecules were adsorbed. Furthermore, the release mechanism was described as the smaller the pore diameters of MSNs, the slower the release of eugenol.