Effect of surface treatment of nanoclay on the mechanical properties of epoxy/glass fiber/clay nanocomposites

A new method of silane treatment of nanoclays is reported where in the clay is nanodispersed in hydrolyzed silanes. The surface functionalization of Cloisite^® 15A nanoclay has been carried out using two different silane coupling agents: 3-aminopropyltriethoxy silane and 3-glycidyloxypropyltrimethoxy silane using varied amounts of silane coupling agents, e.g. 10, 50, 200, and 400 wt% of clay. The surface modification of Cloisite^® 15A has been confirmed by Fourier transform infrared spectroscopy. The modified clays were then dispersed in epoxy resin, and glass fiber-reinforced epoxy clay laminates were manufactured using vacuum bagging technique. The fiber-reinforced epoxy clay nanocomposites containing silane modified clays have been characterized using small angle X-ray scattering, transmission electron spectroscopy and differential scanning calorimetry. The results indicate that the silane treatment of nanoclay aided the exfoliation of nanoclay and also led to an increase in mechanical properties. The optimized amount of silane coupling agents was 200 wt%. The nanocomposites containing clay modified in 200 wt% of silanes exhibited an exfoliated morphology, improved tensile strength, flexural modulus, and flexural strength. The improved interfacial bonding between silane modified nanoclays and epoxy matrix was also evident from significant increase in elongation at break.     

Mechanical and tribological enhancement of polyoxymethylene-based composites with long basalt fiber through melt pultrusion

Abstract

The polyoxymethylene (POM)/basalt fiber composites were prepared by use of long fiber-reinforced thermoplastic technology through melt pultrusion. The mechanical and tribological properties, morphology, and thermal stability of the resulting composites were investigated. The composites exhibit significant improvements in tensile, flexural, and notched impact strength. These mechanical strength and toughness are dependent on the fiber content over the full range of the study. The residual fiber length and distribution in the injection-molded specimens were characterized. The prominent reinforcement effect of basalt fiber on POM is derived from the supercritical fiber length, which is much longer than that of the short fiber-reinforced ones and thus makes the composites take full advantage of the strength of the reinforcing fibers. The Kelly–Tyson model was used to predict the ultimate tensile strength of POM composites using the measured values of residual fiber length in the matrix, but the deviations were observed at the high contents of basalt fiber. The morphologic investigation indicates that the fiber pullout and fiber breakage both contribute energy dissipation to the tensile fracture of the composites. The tribological characterization indicates that the friction coefficients and specific wear rates of POM composites also decrease remarkably. Such an improvement of tribological performance is due to the presence of the high wear-resistant basalt fibers on the top of the worn surface bearing the dynamic loadings under sliding. Moreover, the dynamic mechanical analysis reveals that the storage moduli of the composites increase with increasing the fiber content, whereas the loss factors present an opposite trend.     

Interfacial mechanical properties of carbon nanotube-deposited carbon fiber epoxy matrix hierarchical composites

Functionalized multiwalled carbon nanotubes were successfully deposited on carbon fibers using four different techniques including dip coating, hand layup, spray up and electrophoretic deposition (EPD). A uniform coating of nanotubes was achieved from EPD in comparison to other coating techniques. Later nanotube-coated fibers by EPD were introduced in epoxy resin to investigate interfacial mechanical properties of the developed hierarchical composites by vacuum bagging technique. The increases in flexural and interlaminar shear properties up to 15% and 18% were observed in composites containing nanotube-coated carbon fibers than composites with virgin carbon fibers, respectively. Microscopic observation revealed the proper impregnation of multiscale reinforcements, i.e., carbon fibers and carbon nanotubes, in resin along with the modification of fiber/matrix interface due to the presence of nanotubes at interface. Finally, the mechanisms for improved mechanical properties were identified along with the presentation of a schematic model for better understanding of the improved performance of hierarchical composite after depositing uniformly dispersed nanotubes on carbon fibers.     

Comparative experimental studies on the mechanical and degradation properties of natural fibers reinforced polypropylene composites

Coir/silk fiber-reinforced polypropylene (PP) based unidirectional composites (40 wt.%) were manufactured by compression molding. Coir/silk fibers and PP sheets were treated with ultraviolet radiation at different intensities and then composites were fabricated. It was found that mechanical properties of irradiated silk/irradiated PP composites were found to increase significantly compared to the untreated ones and even higher than that of irradiated coir/irradiated PP composites. Soil degradation tests indicated that irradiated coir/irradiated PP composites significantly lost much of its mechanical properties, but irradiated silk/irradiated PP composites retained their strength of its original integrity. Scanning electron microscopy and water uptake of both types of composites were also investigated.     

Enhanced mechanical properties of bamboo fiber/HDPE composites by grafting poly(amido amine) onto fiber surface

The mechanical properties of bamboo fiber composites depend on the interfacial strength between fiber and high-density polyethylene (HDPE) matrix. Different poly (amido amine) (PAMAM) dendrimers were grafted onto bamboo fiber to improve the interfacial strength of the resulting composites. The surface morphology of the resulting materials was characterized by scanning electron microscopy and atomic force microscope. Surface characteristic the bamboo fiber surface were examined by X-ray photoelectron spectroscopy and Fourier transform infrared (FT-IR). The characterization results revealed that PAMAM were chemically grafted onto the surface of bamboo fiber.     

Effect of the silicone interlayer on mechanical properties of carbon fiber reinforced PMR-15 polyimide composites

Carbon fibers coated with various types and amounts of very high molecular weight silicones (780000 g/mol) are used to make unidirectional PMR-15 polyimide composites. Coating conditions have been found to affect the fiber arrangement within the interlayered composites which consequently has a strong effect on composite properties. The effect of variation of the type and the amounts of the silicone on the impact resistance, toughness and mechanical properties of the composite is determined. Retention of properties of the thermally aged composites has also been studied. Finally, the interlayered composites are checked for improvement of microcracking resistance.     

Moisture absorption characteristics and effects on mechanical properties of Kolon/epoxy composites

Para-aramid fibers (Kolon) are high performance polymeric fibers characterized by their high tenacity and impact resistance. They are used for the soft body armor structures in ballistics. In this study, the testing specimens were made from multilayered Kolon fabrics impregnated with epoxy resin where silicon carbide (SiC) microparticles or SiC nanofibers were added as reinforcement. The laminated composite samples were fabricated by hot compression and curing of epoxy resin.The tensile and impact strengths of the untreated specimens were compared with the ones that underwent water absorption in duration of 72 h (immersion or humidity) followed by desorption. The immersion of the specimens in water and exposure to high humidity (70%) were performed according to the ISO 62 standard while the tensile test was carried out in accordance with the ASTM D 3039 standard. In the end, the tensile test simulation of the laminated composite by using software Abaqus® was accomplished.     

Short sisal fiber reinforced polypropylene composites: the role of interface modification on ultimate properties

Sisal fibers have been used for the reinforcement of polypropylene matrix. The compatibilization between the hydrophilic cellulose fiber and hydrophobic PP has been achieved through treatment of cellulose fibers with sodium hydroxide, isocyanates, maleic anhydride modified polypropylene (MAPP), benzyl chloride and by using permanganate. Various fiber treatments enhanced the tensile properties of the composites considerably, but to varying degrees. The SEM photomicrographs of fracture surfaces of the treated composites clearly indicated the extent of fiber–matrix interface adhesion, fiber pullout and fiber surface topography. Surface fibrillation is found to occur during alkali treatment which improves interfacial adhesion between the fiber and PP matrix. The grafting of the fibers by MAPP enhances the tensile strength of the resulting composite. It has been found that the urethane derivative of polypropylene glycol and cardanol treatments reduced the hydrophilic nature of sisal fiber and thereby enhanced the tensile properties of the sisal–PP composites, as evident from the SEM photomicrographs of the fracture surface. The IR spectrum of the urethane derivative of polypropylene glycol gave evidence for the existence of a urethane linkage. Benzoylation of the fiber improves the adhesion of the fiber to the PP matrix. The benzoylated fiber was analyzed by IR spectroscopy. Experimental results indicated a better compatibility between benzoylated fiber and PP. The observed enhancement in tensile properties of permanganate-treated composites at a low concentration is due to the permanganate-induced grafting of PP on to sisal fibers. Among the various treatments, MAPP treatment gave superior mechanical properties. Finally, experimental results of the mechanical properties of the composite have been compared with theoretical predictions.     

Morphology,mechanical, rheological,and thermal properties study on the PTT/ABS/SCF composites

In order to improve the mechanical properties of the poly(trimethylene terephthalate) (PTT), both maleinized acrylonitrile–butadiene–styrene (ABS) and short carbon fiber (SCF) were melt-blended with PTT to prepare the composites and their morphology and properties were investigated in detail. When ABS content is fixed at 5?wt.% in composites, SCF can significantly improve the tensile and flexural strength as well as the impact strength of the matrix. The SCF has good interface adherence with the matrix. At glassy state, the storage modulus increases much with increasing SCF content. At rubbery state, the composites have larger cold-crystallization rate. At molten state, SCF first serves as lubricants and then as viscosity reinforcing agent for the matrix with increasing SCF. The composites melt exhibits increasing elastic behaviors with SCF. The composites have larger crystallization rate, but this accelerating effect decreases with excessive SCF content. The crystals formed in different composites are quite different in size or perfection.     

Effect of arc spraying power on the microstructure and mechanical properties of Zn-Al coating deposited onto carbon fiber reinforced epoxy composites

This paper investigates the effect of arc spraying power on the microstructure and mechanical properties of Zn-Al coatings deposited on carbon fiber reinforced epoxy composites (CFRE composites). The bond strength between the Zn-Al coatings and the substrates was tested on a RGD-5 tensile testing machine. The microstructures and phase composition of the as-sprayed coatings were examined by scanning electron microscopy (SEM) and X-ray diffraction (XRD), respectively. The results showed that both the melting extent of Zn-Al particles and the bond strength of the coatings were evidently improved by increasing the spraying power. Moreover, the content of crystalline Zn-Al coatings was slightly changed. Observation of fracture surfaces showed that the Zn-Al coatings could bond well with the carbon fiber bundles using 40 kW spraying power.     

Effect of silicone interphase on the mechanical properties of flax-polyurethane composites

Flax fibers coated with two types and various amounts of silicones are used to make flax-polyurethane composites. Coating conditions have been found to affect strongly the composites properties. The effect of these two types and different amounts of silicone on the impact toughness, flexural strength and modulus, dynamic modulus and loss-energy and notch sensitivity is determined. These properties are compared with results of composites with a strong fiber-matrix adhesion.     

Tunable mechanical properties of MWCNT–glass fiber fabric reinforced epoxy composites by controlling MWCNTs dispersing conditions

A novel, simple and cost-effective method, which is capable of easily tailoring the dispersion of multi-walled carbon nanotubes (MWCNTs), was developed here to fabricate the MWCNT–glass fiber fabric (MWCNT–GFf) multiscale composites with tunable mechanical properties. MWCNTs were dispersed into the commercial GFfs through the combined effect of the ultrasound and amino silane (AS) firstly, followed by a resin infusion process. By tuning the ultrasonic power and AS concentration, it is possible to control the MWCNTs dispersion level and subsequently mechanical properties of resultant composite. Making use of optimal dispersion conditions, which involves the optimal combination of ultrasonic power and AS concentration, the interlaminar shear strength of MWCNT–GFf reinforced composites was dramatically increased by 40.5%, and the storage modulus in the glassy region and rubbery region was improved by 27.7% and 125.0%, respectively. The work demonstrates the great promise of this novel method toward practical, industrial application in manufacturing fiber-reinforced composites with superior mechanical properties.     

Interphase formation and fiber matrix adhesion in carbon fiber reinforced epoxy resin: influence of carbon fiber surface chemistry

The chemistry and morphology of the carbon fiber surface are important parameters which govern the properties of the interfacial region and the adhesion between carbon fibers and polymeric matrix in carbon fiber reinforced polymers. In the presented paper the surface chemistry of the fibers is varied while the surface morphology is left unchanged. We analyze chemical functionality and morphology of carbon fiber surfaces showing different degrees of activation, together with the adhesion of these fibers to an epoxy matrix and the width of the interfacial region between fiber and matrix. An increase of the oxygen and nitrogen concentration of the fiber surface, in particular in form of carboxyl functional groups, results in a significant increase of interfacial shear strength. Also the width of the interphase, as determined by scanning force microscopy in nanomechanical mode, depends on the activation degree of the carbon fibers. However, no direct correlation between interphase width, surface chemistry and fiber matrix adhesion is found, suggesting no direct influence of interphase width on adhesion properties.     

Effect of fiber content and surface treatment on the mechanical properties of natural fiber composites produced by rotomolding

In this study, natural fibers (agave, coir, and pine) were surface treated with maleated polyethylene (MAPE) with two main objectives: (1) to improve the mechanical properties of natural fiber composites produced by rotational molding and (2) to increase the fiber content in the composite. The rotomolded composites were produced at 0, 10, 20, 30, and 40% wt. of fiber contents (treated or untreated) and characterized in terms of morphology and mechanical properties (hardness, impact, tension, and flexion). The results showed that MAPE surface treatment was more successful for agave and coir than for pine fibers due to their respective chemical composition. In general, surface treatment led to better fiber distribution and a more uniform composite morphology allowing the possibility to use higher fiber contents in rotational molding. At low fiber contents (10 and 20% wt.), the mechanical properties were improved using treated fiber composites (TFC) compared to the neat polymer and untreated fiber composites (UFC). Although the mechanical properties of TFC decreased at high fiber contents (30 and 40% wt.), they were substantially higher (about 160, 400, and 100% for impact, tensile, and flexural properties, respectively) than for UFC.     

Polyaniline-coated kenaf core and its effect on the mechanical and electrical properties of epoxy resin

Novel conducting kenaf core/polyaniline (KC-PANI) biofibers were successfully prepared via in situ oxidative polymerization. The newly developed conducting KC achieved enhancement in DC conductivity up to seven fold compared to the raw KC. Enhanced interaction was obtained between the acetylated KC-PANI surfaces compared to untreated KC-PANI, without significant loss in the cellulose crystallinity. The morphological analysis revealed uniform layers of PANI deposited on the surface of acetylated KC. Epoxy resin (EP) containing KC-PANI (EP/KC-PANI composites) showed that the electrical percolation of KC-PANI occurred at 20?wt.%. The tensile strength of the EP/KC-PANI composites was slightly reduced compared to that of EP/KC composites at the same loading fraction. However, the flexural test revealed that the presence of KC-PANI increased the flexural strength of the EP composites by up to 15?wt.% loading. Electron micrograph of the EP/KC-PANI composite indicated favourable adhesion between components.     

Effect of sizing agent on interfacial properties of aramid knitted structural composites

Tensile tests have been carried out on aramid knitted fabrics/epoxy resin composites in which the aramid knitted fabrics are treated with different sizing agents. Two kinds of surface treatment are performed; one uses an epoxy sizing agent and the other uses a polyethylene sizing agent. Tensile modulus and strength of epoxy-sized composites are higher than those of polyethylene-sized composites. The fracture process is different between epoxy- and polyethylene-sized materials. This difference in fracture process is caused by the different interphase made from either epoxy or polyethylene sizing treatments, resulting in the different tensile performance. Moreover, the tensile properties of the wale specimen are more affected than those of the course specimen by the interphase.     

Effect of the surface roughness on interfacial properties of carbon fibers reinforced epoxy resin composites

The effect of the surface roughness on interfacial properties of carbon fibers (CFs) reinforced epoxy (EP) resin composite is studied. Aqueous ammonia was applied to modify the surfaces of CFs. The morphologies and chemical compositions of original CFs and treated CFs (a-CFs) were characterized by Atomic Force Microscopy (AFM), and X-ray Photoelectron Spectroscopy (XPS). Compared with the smooth surface of original CF, the surface of a-CF has bigger roughness; moreover, the roughness increases with the increase of the treating time. On the other hand, no obvious change in chemical composition takes place, indicating that the treating mechanism of CFs by aqueous ammonia is to physically change the morphologies rather than chemical compositions. In order to investigate the effect of surface roughness on the interfacial properties of CF/EP composites, the wettability and Interfacial Shear Strength (IFSS) were measured. Results show that with the increase of the roughness, the wettabilities of CFs against both water and ethylene glycol improves; in addition, the IFSS value of composites also increases. These attractive phenomena prove that the surface roughness of CFs can effectively overcome the poor interfacial adhesions between CFs and organic matrix, and thus make it possible to fabricate advanced composites based on CFs.     

Surface modification of Mg2B2O5 whisker and its effect on the mechanical properties and thermostability of polycarbonate/Mg2B2O5w composites

The Mg₂B₂O₅ whiskers (Mg₂B₂O₅w) were modified by boric acid ester (BE) coupling agent and used to prepare polycarbonate (PC) composites. Surface wettability test and evaluation of dispersibility of BE-modified Mg₂B₂O₅w (BE-Mg₂B₂O₅w) in n-heptane were carried out by water contact angle measurement and polarizing microscopy, respectively. The surface chemical characteristics of BE-Mg₂B₂O₅w and estimation of the amount of tightly bonded organic modifier were examined by Fourier transform infrared spectrometry (FT-IR) and thermogravimetric analysis (TGA), respectively. The influence of BE-Mg₂B₂O₅w on the mechanical property, morphology and thermostability of PC composites was investigated by using universal testing machine, scanning electron microscopy (SEM), dynamic mechanical analysis (DMA) and TGA, respectively. It was found that BE was successfully grafted to the surface of Mg₂B₂O₅w, and the hydrophobic BE-Mg₂B₂O₅w leads to high ratio of adhesion work to interfacial tension between PC and BE-Mg₂B₂O₅w, and its better dispersibility in n-heptane. Furthermore, the incorporation of BE-Mg₂B₂O₅w into PC matrix resulted in higher tensile properties of PC/BE-Mg₂B₂O₅w than that of PC/Mg₂B₂O₅w composites and lower maximum weight loss rate than that of PC. The storage modulus of the PC/Mg₂B₂O₅w composites increased obviously as a function of whisker content, especially for the composites with BE-Mg₂B₂O₅w, but the T_g value changed little.     

Deposition of BN interphase coatings from B-trichloroborazine and its effects on the mechanical properties of SiC/SiC composites

Boron nitride thin films were deposited on silicon carbide fibers by chemical vapor deposition at atmospheric pressure from the single source precursor B-trichloroborazine (Cl₃B₃N₃H₃, TCB). The film growth and structure, as a function of deposition temperature, hydrogen gas flow rate, and deposition time, were discussed. The deposition rate reaches a maximum at 1000 °C, then decreases with the increasing of temperature, and the apparent activation energy of the reaction is 127 kJ/mol. Above 1000 °C, gas-phase nucleation determines the deposition process. The deposited BN films were characterized by Raman spectroscopy, X-ray diffraction (XRD) and scanning electron microscopy (SEM). The effect of BN interphase on the mechanical properties of the unidirectional SiC fiber-reinforced SiC matrix (SiC/SiC) composites was also investigated. The results show that the flexural strength of SiC/SiC composites with and without coating is 276 MPa and 70 MPa, respectively, which indicates that BN interphase coating deposited from B-trichloroborazine precursor can effectively adjust the fiber/matrix interface, thus causing a dramatic increase in the mechanical properties of the composites.     

Morphology and mechanical properties of reconstituted wood board waste-polyethylene composites

The morphology and mechanical properties of reconstituted wood board waste-polyethylene composites were studied using virgin polyethylene (PE) and 2 wt% maleic anhydride (MA) modified polyethylene (MAPE) as matrices. Although the wood waste (WW) and PE are not compatible with each other, dynamic mechanical analyses (DMA) show considerable shifting in the α-transition temperature and crystallisation temperature (T _c) of PE in the unmodified composites, indicating physical interaction between PE and WW. The increase in crystallinity with increasing WW content up to 50 wt% indicates that WW is a potential nucleating agent for PE. However, the tensile strength of the unmodified composites gradually decreases with WW content, indicating that the improvement in interface adhesion is essential for WW to be used as reinforcing fillers. Fourier transform infrared spectroscopic (FTIR) results indicate that MAPE interacts with WW through esterification and hydrogen bonding to form good adhesion between the two phases. Inward shifting in glass transition temperature (T _g) for the MAPE-based composites containing less than 60 wt% WW indicates that WW and MAPE are partially compatible with each other. SEM micrographs of MAPE-based composites provide further evidence for this mechanism. The tensile strength of the MAPE-based composites is clearly higher than that of the virgin PE-based composites.