Influence of Carbon Black on Crosslink Density of Natural Rubber

Vulcanization and reinforcement are two important factors contributing to the properties of vulcanized rubber. In order to investigate the influence of carbon black (CB) on chemical crosslinking, three groups of samples with different crosslink densities were prepared. In each group with the same crosslink density, different amounts of CB were introduced. Data fitting showed that delta torque (ΔM = M _H–M _L, the difference between the highest and lowest torques during curing) in the cure curves of each group had a good linear relationship with CB load and extrapolation of the fitting lines almost intercepted the x coordinate at the same value, which indicated that CB had no influence on the chemical crosslinking of the rubber. To verify the above result, a series of nonfilled natural rubber (NR) vulcanizates with different crosslink densities were studied using equilibrium swelling and the swelling ratios were compared with those of corresponding CB filled rubbers with the same sulfur and accelerator amount. The results of both the equilibrium swelling and NMR relaxation parameter measurements showed that CB filled vulcanizates had higher apparent crosslink densities than those of unfilled ones due to the strong interaction between rubber molecules and the surface of the CB particles. The swelling ratios of filled rubbers had a parallel relationship with those of the unfilled ones which indicated that CB had little influence on chemical crosslink density introduced by chemical vulcanization.     

Effect of organosilane agents on the vulcanizate structure and physical properties of silica-filled solution styrene butadiene rubber compounds

Physical properties of rubber compounds are affected by the filler-rubber interaction, filler dispersion in the rubber matrix, and crosslink structure formed during vulcanization. Organosilane agents are essentially used in silica-rubber compounds to inhibit the formation of silica agglomerates and increase the formation of silica-rubber networks. Generally, organosilane agents have an alkoxysilyl alkyl sulfide structure and are classified into silane coupling and covering agents depending upon the presence of sulfur. Coupling agents have a sulfur moiety and serve as a sulfur donor during the vulcanization process, thus increasing the formation of filler-rubber and chemical crosslink networks. On the other hand, covering agents promote the hydrophobation of silica surfaces, decreasing the adsorption loss of vulcanization additives, which increases the formation of chemical crosslink networks. This implies that organosilane agents can affect the vulcanizate structure, which causes a variation in the properties of silica compounds. Therefore, in this study, the effect of coupling (bis(3-triethoxysilylpropyl)disulfide (TESPD) and bis(3-triethoxysilylpropyl)tetrasulfide (TESPT)) agents and a covering (triethoxy(octyl)silane) agent on the vulcanizate structure and properties of silica compounds was investigated and compared. In the comparative study of coupling and covering agents, the influence of sulfur donors on the formation of vulcanizate structures was investigated. In the case of the coupling agents, the effect of sulfur rank on the vulcanizate structure and properties of silica-rubber compounds was quantitatively analyzed through various characterization techniques.     

Influence of peroxide curing systems on the performance of natural rubber-based magnetic composites

Rubber magnetic composites were prepared by incorporation of strontium ferrite into natural rubber-based continuous matrix. The prepared rubber compounds have model character and besides the rubber and the filler, they contained only ingredients of peroxide curing system, dicumyl peroxide as curing agent, and ethylene glycol dimethacrylate as co-agent. The work was focused on the evaluation of curing system composition and magnetic filler content on curing process, cross-link density, physical–mechanical and magnetic properties of tested materials. The achieved results revealed that the evaluated properties are dependent on the composition of curing system and on the content of ferrite too. Ferrite incorporated in the rubber matrix imparts magnetic properties to the composites considerably. In addition, the improvement of physical–mechanical properties with doping content of ferrite was observed.     

Performance and Mechanism of Epoxy Resin for Reinforcement of Styrene–Butadiene Rubber

Styrene–butadiene rubber (SBR) vulcanizates reinforced by epoxy resin (EP) have been synthesized by an in-situ vulcanization and curing process. The influences of synthetic parameters, such as the contents of EP, carbon black, and types of compatilizers, on the microstructures, vulcanization, and mechanical properties of SBR have been investigated. It was found that EP in SBR exists in the form of a fibrillar interpenetrating network, which is important for the enhancement of mechanical properties of SBR. The experimental results showed that when the percentage of EP was in the range of 10–20%, the composite materials had the best comprehensive performance. In comparison with pure SBR, the tear strength and the tensile stress at 300% elongation of SBR-EP composite were increased significantly. The method can be applicable for other rubber vulcanizates to improve their mechanical properties.     

New interpretations for stress-strain behavior of rubber vulcanizates

The cross-link density of DCP-cured natural rubber uniaxially deformed to various extension ratios at room temperature was measured. The cross-link density decreased characteristically with increasing extension ratio. A new model for the structure of the network is proposed in order to explain this decrease in cross-link density. The model can give a new interpretation of the stress-strain behavior of rubber vulcanizates. The birefringence of stretched rubber vulcanizates was determined using a polarizing microscope. The observed birefringence, δT, can generally be factored into two parts: One is the birefringence of the amorphous phase, δT_a; the other is the birefringence due to the strain-induced crystalline phase, δT_c. In the present paper, it has become feasible to separate δT into δT_a and δT_c.     

Insights into the Reinforcement of Butyl Rubber by Carbon Black and Silica with the Aid of Their Dynamic Properties

Carbon black (N234) and silica (Vulksail N) with a silane coupling agent Si-69 were chosen as reinforcing fillers in butyl rubber (IIR). The rheological behavior of the IIR compounds and the dynamic mechanical properties of IIR vulcanizates were investigated with a rubber processing analyzer and dynamic mechanical analysis (DMA) to examine the filler dispersion in the rubber matrix and the interaction between filler and matrix. The data indicated that the N234 filled IIR compounds had more filler networks than those filled with silica. Filler networks first appeared at 30 phr N234 and 45 phr silica with silane coupling agent Si-69. The interaction between N234 and IIR was far stronger than that between silica and IIR. However, the silica Vulksail N filled IIR had better wet-grip and lower rolling resistance compared to the carbon black-filled IIR should IIR be chosen as a substitute of styrene-butadiene rubber (SBR) in tire tread. The reinforcing factor, R, R (related to the difference in tan d peak height at T_g for the filled and nonfilled rubbers), also demonstrated that the N234-IIR interaction was stronger than for the silica. IIR with 30 phr N234 exhibited the largest tensile strength, 20.1 MPa, for those vulcanizates examined. The tensile and tear strengths of N234 filled IIR were higher than those of IIR with similar amounts of silica. Thus, it was concluded that N234 is a more active reinforcing filler in IIR than silica (Vulksail N) even with a silane coupling agent (Si-69).     

Characterization of Filler-rubber Interaction,Filler Network Structure,and Their Effects on Viscoelasticity for Styrene-butadiene Rubber Filled with Different Fillers

For styrene-butadiene rubber (SBR) compounds filled with the same volume fraction of carbon black (CB), precipitated silica and carbon–silica dual phase filler (CSDPF), filler-rubber interactions were investigated thru bound rubber content (BRC) of the compounds and solid-state ¹H low-field nuclear magnetic resonance (NMR) spectroscopy. The results indicated that the BRC of the compound was highly related to the amount of surface area for interaction between filler and rubber, while the solid-state ¹H low-field NMR spectroscopy was an effective method to evaluate the intensity of filler-rubber interaction. The silica-filled compound showed the highest BRC, whereas the CB-filled compound had the strongest filler-rubber interfacial interaction, verified by NMR transverse relaxation. The strain sweep measurements of the compounds were conducted thru a rubber process analyzer; the results showed that the CSDPF-filled compound presented the lowest Payne effect, which is mainly related to the weakened filler network structure in polymer matrix. The temperature sweep measurement, tested by dynamic mechanical thermal analysis, indicated that the glass transition temperature did not change when SBR was filled with different fillers, whereas the storage modulus in rubbery state and the tanδ peak height were greatly affected by the filler network structure of composites.     

Improved Dispersion of Carbon Nanoparticles Modified by Poly(Sodium 4-Styrenesulfonate) and Its Influence on the Properties of Natural Rubber Latex

A novel strategy of radical polymerization of sodium 4-styrenesulfonate on the surface of carbon black (CB) in the solid state was developed to prepare hydrophilic carbon nanoparticles (PNASS-CB). A high performance natural rubber latex (NRL)/PNASS-CB composite was produced by the latex compounding technique. Scanning electron microscope shows considerable improvement in the dispersion of PNASS-CB in rubber matrix. The lower degree of filler–filler networks and the stronger filler–rubber interaction of PNASS-CB in rubber matrix were confirmed by dynamic mechanical thermal analysis. Rheometric properties of NRL/PNASS-CB, like scorch time and optimum cure time, decreased. Tensile strength, tear strength, and elongation at break increased due to stronger interaction between the PNASS-CB and rubber matrix. Dynamic mechanical properties of the modified carbon nanoparticles further corroborated a significant contribution from the better dispersion and efficient load transfer of PNASS-CB on the static and dynamic mechanical properties of composites.     

Effect of Carbon Black Nature on Vulcanization and Mechanical Properties of Rubber

The influence of the basic properties of carbon black, such as structure, panicle size, and surface activity on the vulcanization and mechanical properties of filled natural rubber compounds was investigated in detail. This is important for a better understanding of the rubber performance and the mechanism of reinforcement. In particular, the effect of carbon black surface activity, which was changed by introducing one kind of hindered amine light stabilizer on rubber reinforcement is emphasized.     

Dynamic Rebound Behavior of Silica/Natural Rubber Composites: Fly Ash Particles and Precipitated Silica

This article investigated the elastic response of natural rubber (NR) compounds filled with silica from fly ash particles (FASi) and commercial precipitated silica (PSi), through a dynamic rebound test. The effects of silica content and initial drop‐height on the height and number of rebounds, dynamic stiffness, and the energy loss were of interest. The results suggested that the unfilled NR vulcanizates exhibited a greater elastic response than the FASi and PSi‐filled vulcanized composites. For given silica contents, the NR compounds with FASi had better elastic response than those with PSi, where the elastic response decreased with an increase in silica content. The greater the silica contents, the higher the dynamic stiffness of the composites. The initial drop‐height had no effects on the elastic response change for the unfilled NR compound, but resulted in an increase in the energy loss for the silica‐filled NR composites. The differences in the elastic responses for the NR compounds filled with silica from FASi and PSi were associated with the differences in crosslink density and the filler–filler interaction influenced by content of bis(3‐triethoxysilylpropyl) tetrasulfane (designated as Si69) used.     

Mechanical Properties and Corrosion Resistance of Vulcanized Silicone Rubber after Exposure to Artificial Urine

Medical devices, such as Foley catheters, which are commonly fabricated from silicone rubber, need to have excellent mechanical properties and physiological inertness. This study reports the development of a facile method to prepare silicone rubber with excellent long-term performance by controlling the vulcanization procedure parameters only. Mechanical, viscoelastic, and chemical properties of vulcanized silicone rubber were investigated. The corrosion resistance of vulcanized silicone rubber was assessed by exposure to artificial body urine for a period of up to 14 days. The mechanical properties of silicone rubber were changed via adjusting the vulcanization procedure parameters. The improved mechanical properties of silicone rubber are attributed to an increase in crosslink density resulting from the proposed vulcanization technology. After 14 days of immersion in urine, no significant changes in mechanical properties and internal structure were observed. This indicated that the as-prepared rubber samples had high tear resistance and physiological inertness. These long-term properties are important for their applications as semi-permanent implant materials, such as Foley catheter balloons in clinics. Our process of vulcanization of silicone rubber may have potential for fabrication of such medical devices.     

Carboxylated acrylo nitrile butadiene rubber latex/kaolin nanocomposites: preparation and properties

Carboxylated nitrile butadiene rubber (XNBR)–based nanocomposites with varying amounts of nanokaolin were produced by latex stage mixing. Sonication of the unmodified kaolin and the technique adopted for the preparation of the composite have helped to get a uniform dispersion of clay in XNBR matrix. Nanokaolin caused enhancement in the mechanical properties of the composites. Proper dispersion of the clay particles, partial exfoliation/intercalation of clay, and interaction of clay with the polar rubber latex made nanokaolin good reinforcing filler in XNBR latex. Swelling studies conducted in methyl ethyl ketone showed a decrease in the swelling index and solvent uptake confirming the hindrance exerted by clay and the possible clay–rubber interaction. Increase in complex modulus obtained from the strain sweep analysis is a further evidence for better rubber filler interaction. The composites were characterized by the scanning electron microscopy, X-ray diffraction analysis, and atomic force microscopy.     

Influence of the silanes on the crosslink density and crosslink structure of silica-filled solution styrene butadiene rubber compounds

The effects of three silane coupling agents, triethoxy(octyl)silane (TEOS), bis[3-(triethoxysilyl)propyl]disulfide (TESPD), and bis[3-(triethoxysilyl)propyl]tetrasulfide (TESPT) on the filler-rubber interaction, crosslink density and crosslink structure of the silica-?lled solution styrene butadiene rubber (SSBR) vulcanizates were studied. High dispersion silica, 7000GR, was used as the ?ller, and the loading range was varied from 0 to 60 phr. Crosslink density was measured by the swelling method. Experimental results showed that Kraus plot can be applicable to the silica-filled SSBR vulcanizates to separate filler-rubber interaction from the measured swelling data. Filler-rubber interaction increased by increasing sulfur rank in the silane as TEOS < Silica without silanes < TESPD < TESPT. Sulfurless silane, i.e. TEOS, only worked as a covering agent for hydrophobating silica surface. Silica without silane show high filler-rubber interaction than TEOS system because chain-end functionalized SSBR was used in this study. Unfilled system showed similar amounts of poly, di, and mono-sulfidic crosslinks. On the contrary to this, all of the silica-filled vulcanizates showed high mono-sulfide contents due to longer cure time.     

Evaluation of Synthetic Magnesium Silicate as a New Polymer Filler

The paper reports on the performance of highly dispersed synthetic magnesium silicate as a filler of the styrene–butadiene rubber (SBR). The magnesium silicate has been precipitated and characterized by determination of particle size distribution, electrokinetic potential, nitrogen adsorption/desorption isotherms and SEM observation. At the subsequent stage of the study its surface has been modified by silane coupling agents. The unmodified and silane-grafted magnesium silicate samples have been used as fillers of SBR of standard testing composition. The vulcanizates obtained with the fillers have been tested as to their physical and mechanical performance. The vulcanizates filled with synthetic magnesium silicate have been found to show much better mechanical parameters than unfilled rubber. Modification of the synthetic magnesium silicates with silane coupling agents has further improved the mechanical characteristics of the vulcanizates.     

Adsorption of Ionic Liquid onto Halloysite Nanotubes: Mechanism and Reinforcement of the Modified Clay to Rubber

An ionic liquid (IL), 1-butyl-3-methyl-imiazolium hexafluorophosphate [BMIm]PF₆, was coated onto halloysite nanotubes (HNTs) in tetrahydrofuran–water mixture. The IL layers on the HNTs were confirmed by thermogravimetric analysis, diffuse reflectance infrared Fourier transform spectroscopy, determination of contact angle, and porosity analysis. The interaction between IL and HNTs, proposed to be hydrogen bonding, was verified by various spectral results such as Raman spectroscopy, nuclear magnetic resonance and X-ray photoelectron spectroscopy. Because of their interaction, the crystallization behavior of IL in the presence of HNTs was found to be changed, as indicated by the results of differential scanning calorimetry. The IL-coated HNTs (m-HNTs) were used as reinforcement for styrene–butadiene rubber. Compared with the compounds with uncoated HNTs, the uncured compounds with m-HNTs showed faster curing, and the resulting vulcanizates showed substantially higher tensile strength and much lower hardness. The unique changes in the compounds are correlated to the changes in filler dispersion and interaction between IL and HNTs.     

基于X射线衍射法研究改性脱硫灰基生态橡胶的制备过程及机理

脱硫灰作为半干法脱硫技术主要副产品,其利用难度大且成本高,导致大量脱硫灰以直接堆放和填埋的方式处理,不但造成环境污染,而且浪费潜在资源。橡胶作为广泛应用的聚合物材料,在橡胶制备加工过程中需大量使用填料改善其力学性能、加工性能和填充增容。炭黑与白炭黑作为常用的橡胶填料,其不仅生产工艺繁杂,而且对能源和资源消耗量大,导致成本较高。面对上述问题,如何利用脱硫灰开发一种价格低廉的无机橡胶填料,既是固体废弃物高附加值利用又是资源可持续发展的重要途径之一,也是橡胶企业大幅降低填料成本提高经济效益的重要途径之一。由于脱硫灰属于无机材料,橡胶属于有机材料,为了更好的降低脱硫灰界面与橡胶界面(无机界面/有机界面)的不相容性,需要对脱硫灰进行化学改性处理。以该课题组前期取得的研究成果为基础,创新性以改性脱硫灰取代部分炭黑制备改性脱硫灰基生态橡胶。利用XRD对改性脱硫灰基生态橡胶制备过程各阶段的生产物质进行测试,即丁苯橡胶密炼胶制备阶段、改性脱硫灰基生态橡胶密炼胶制备阶段和改性脱硫灰基生态橡胶制备阶段,从微观层面揭示丁苯橡胶密炼胶制备过程、改性脱硫灰基生态橡胶密炼胶制备过程和改性脱硫灰基生态橡胶制备过程,阐明硫化过程中丁苯橡胶密炼胶与改性脱硫灰的结合机理。同时采用SEM对丁苯橡胶密炼胶与改性脱硫灰基生态橡胶密炼胶的微观形貌进行测试,以进一步佐证所获得的相关机理。结果表明:改性脱硫灰加入丁苯橡胶密炼胶后,改性脱硫灰基生态橡胶密炼胶的最大转矩F max大幅下降、最小转矩F L保持稳定、ΔF=F max-F L显著下降,同时焦烧时间t 10与正硫化时间t 90均缩短。硫化诱导期为0~387 s、硫化反应期为387~1586 s和硫化平坦期为1586~1800 s。在硫化诱导期形成非交联网络结构、硫化反应期前期形成基本交联网络结构、硫化反应期后期完善交联网络结构和硫化平坦期保持交联网络结构。以期为高附加值的脱硫灰资源化利用提供一定理论依据和技术支持。     

Effect of the amounts of glycidyl methacrylate on the mechanical and dynamic properties of styrene–butadiene–glycidyl methacrylate terpolymer/silica composites

GMA-SBRs with GMA contents in the range of 0.06–0.71 wt.% were synthesized and used to evaluate the properties of the silica composites for fuel-efficient tires. The chemical structures of the GMA-SBRs were analyzed using Fourier transform infrared spectroscopy, ¹H nuclear magnetic resonance (¹H NMR), size exclusion chromatography (SEC), and differential scanning calorimetry (DSC). GMA-SBRs can enhance filler–rubber interaction through covalent bond formation between the silica filler and rubber molecules. After compounding, the cure characteristics and mechanical and dynamic properties of the GMA-SBR silica-filled composites were analyzed. The mechanical properties, including the Mooney viscosity, bound rubber, swelling ratio, and moduli, exhibited obvious differences with increasing GMA content. However, the optimum content of GMA in the GMA-SBR, in terms of dynamic properties such as the Payne effect which represents the change in dynamic modulus against the strain to determine the extent of filler flocculation and tan δ at 60 °C representing tire rolling resistance, was ~0.6 wt.%. These results are due to improved silica dispersion, resulting from increased covalent bond formation between GMA-SBR and the silica surface. This approach assists in the determination of functional group contents in functionalized emulsion styrene–butadiene rubber for fuel-efficient tires, leading to a decrease in vehicular greenhouse gas emission.     

Natural rubber blends with epoxidized natural rubber

Blends of NR with ENR have been prepared in full composition following the polymer blend technique. Basic properties (mastication behavior and thermal degradation of each rubber and Mooney viscosity, Flory-Huggins interaction parameters, and cure characteristics of the blends) of the uncured blends were determined, in addition to the reversion, cross-linking density, mechanical and dynamic mechanical properties, rebound, and solvent swell of the blend vulcanizates. It was found that the NR ENR blends are immiscible, showing two glass transition temperatures (T_g's) that showed outward migration in the blends. This was interpreted in terms of preferred migration of the curatives into the ENR phase. Retention of mechanical properties on aging, solvent resistance, and heat buildup were greater in NR-rich blends due probably to the higher cross-link density of the blends.     

Reduced filler flocculation in the silica-filled styrene–butadiene–glycidyl methacrylate terpolymer

This study presents a method to improve the dispersion of silica in rubber compounds using a styrene-butadiene-glycidyl methacrylate terpolymer (GMA-SBR) synthesized by cold emulsion polymerization. It has been demonstrated that silica particles in conventional rubbers tend to agglomerate during storage, as well as at the onset of vulcanization, because of their polarity. GMA-SBR can improve the compatibility with silica by the formation of covalent bonds between the epoxy groups of GMA-SBR and silanol groups on the silica surface. SBR 1721 and GMA-SBR silica-filled compounds were prepared without curatives by a kneader and a two-roll mill. After compounding, the reaction of the epoxy group, filler flocculation, and morphology of the compounds were analyzed using infrared spectroscopy, a rubber process analyzer, and transmission electron microscopy, respectively. In addition, the content of bound rubber in the compounds was determined by extracting the unbound rubber material with toluene. The GMA-SBR silica-filled compounds had a higher bound rubber content and exhibited significantly different filler flocculation and silica dispersion behaviors compared with the SBR 1721 silica-filled compounds.     

Effect of the Super Network on Rubber Reinforcement

The influence of carbon black (CB) on rubber reinforcement was studied. A new reinforcement model, the super network structure model, was proposed. The super network is composed of irreversible chemical crosslinks and reversible physical crosslinks due to CB–rubber interaction. The two crosslink systems are not isolated but interlaced with each other. With increased interaction strength of the reversible physical crosslinks, the CB reinforcement became more effective.