Tribo-corrosion behavior of Zn-Ni-Cu and Zn-Ni-Cu-TiB2 coated mild steel

In this investigation , Zn-Ni-Cu and Zn-Ni-Cu-TiB₂ were coated on a mild steel specimen using a high velocity oxy fuel thermal spray (HVOF) process. The surface morphology and coated powder distribution of coated specimens were characterized using scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), and X-ray-Elemental mapping. The pin-on-disc (ASTM G99-17) method was used to examine the wear resistance of the coated and uncoated mild steel specimens. Both coated Zn-Ni-Cu and Zn-Ni-Cu-TiB2 on mild steel saw reduced wear volume loss than uncoated mild steel. The coated samples of Zn-Ni-Cu and Zn-Ni-Cu-TiB2 on Mild Steel were put through a scratch test to determine the adhesion strength of the coating with the substrate. The adhesion strength of coated Zn-Ni-Cu and Zn-Ni-Cu TiB2 mild steel was higher than that of untreated mild steel, indicating a solid link between the coating and substrate and minimal delamination. Using the Vickers hardness test to measure the hardness caused by the coating, it was shown that coated samples of Zn-Ni-Cu and Zn-Ni-Cu-TiB2 coated mild steel had significantly higher hardness than uncoated mild steel. Using ASTM G1-03 and ASTM G-31 standards, a 0.2 M HCl immersion cycle test was conducted for 28 days to test the corrosion resistance of coatings in an acidic media (672Hrs). When compared to Zn-Ni-Cu and Zn-Ni-Cu-TiB2 coated mild steel, the weight loss for the uncoated mild steel was significantly larger. Additionally, XRD examination showed that coated samples had less rust on their surface than uncoated samples. Both Zn-Ni-Cu and Zn-Ni-Cu-TiB2 on Mild Steel were anti-corrosive, as evidenced by increased corrosion potential and reduced corrosion current density when compared to uncoated mild steel, according to electrochemical impedance spectroscopy (EIS)/Tafel study in 0.2 MHCl. The outcomes of each test were very encouraging and demonstrated the durability of these coatings against wear and corrosion.     

Synthesis of polyaniline‐modified mesoporous‐silica containers for anticorrosion coatings via in‐situ polymerization and surface‐protected etching

An efficient type of container for anticorrosion coating based on polyaniline (PANI) modified mesoporous silica (pS) sphere has been first prepared via in‐situ polymerization and surface‐protected etching. The PANI‐modified containers not only show higher concentration of loaded inhibitor than pS, but also protect steel well because of the PANI. The coating with 1H‐benzotriazole (BTA) loaded containers shows significant anticorrosion property because of the release of BTA from containers. The structure and morphology of container are characterized by FTIR, XRD, SEM and TEM. The release of BTA from pS and PANI‐modified containers is determined by UV in water. The possible self‐healing anticorrosion performances are evaluated by EIS and polarization curves which indicate that the coating including BTA‐loaded containers performs best. The strategy of modifying pS by PANI is effective and successful. Copyright © 2016 John Wiley & Sons, Ltd.     

Development of polyaniline – TiO2 nano composite films and its application in corrosion inhibition of oil pipelines

Oil and gas industries are the driving force of Oman’s economy and have a relatively diversified wealth among Gulf Cooperation Council Countries. Oil pipelines play an important role in transporting oil and gas from the wellheads to the processing facilities. Corrosion normally results in the deterioration of the pipe material with exposure to the surrounding environment and complete control of corrosion is difficult. Corrosion in oil transmission pipeline would be effectively addressed by introducing conventional corrosion control practices. Most of the conventional techniques are either less effective or too expensive in controlling the deterioration rate of the pipe materials. However, preventative measures may be taken to protect the metal surface from corrosion is a possible way to reduce corrosion. This research work aimed to develop a novel technique utilizing Polyaniline (PANI) and Titanium dioxide (TiO₂) nanocomposites to assess its corrosion inhibition effect on mild steel. TiO₂ was synthesized by sol-gel process. Polyaniline-Titanium dioxide (PANI/TiO₂) nanocomposites were coated on mild steel specimen by dip coating technique. The coated specimen was subjected to stability studies at different environmental conditions and exposure time. The stable thin film coated specimen was employed in the corrosion inhibition studies at various processing environments. The characteristics of TiO₂ nanoparticles and PANI-TiO₂ thin films were analyzed using Fourier Transform Infra-Red Spectroscopy (FTIR), Energy Dispersive X-Ray analysis (EDX) and X-Ray Diffraction (XRD) and Dynamic Light scattering (DLS). Scanning Electron Microscopy (SEM) was used to visualize the surface morphology and micro structural characteristics of the preformed thin layer. Potentio dynamic test, Atmosphere test and Wet/Dry tests were carried out to investigate the corrosion behaviour of coated and uncoated specimen. The study demonstrates that the Polyaniline – TiO₂ composite thin films fabricated using dip coating technique with minimum film thickness could be a feasible solution in controlling the corrosion in oil pipelines with good film stability, high durability, with a cost effective and environmentally friendly approach.     

Potential of zinc based-graphene oxide composite coatings on mild steel in acidic solution

This study introduces varying concentrations of graphene oxide (GO) as a filler into zinc chromate in forming composite coatings to improve the corrosion protection of mild steel. The purity of synthesized GO was inferred through the application of complementary characterization techniques, including FT-IR, XRD, Raman, SEM-EDX, and TEM analyses. GO doped zinc chromate coatings were deposited on the surface of mild steel through the brushing method. Electrochemical studies, i.e., electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PD) were conducted to elucidate the anticorrosion properties of the coated mild steel exposed to 0.5 ​M HCl solution. It was revealed that the highest anticorrosion protection was attained at low doping amount of 0.5% of GO with a corrosion rate of 0.036 mpy. Surface analyses revealed that incorporating GO into zinc chromate coating can effectively improve the anticorrosion properties and adhesion strength.     

Preparation,Characterization, and Evaluation of the Anticorrosion Performance of Submicron/Nanocarbon from Jute Sticks

Jute stick, one of the most commonly and abundantly available agricultural waste product, was converted to a value-added submicron/nano jute carbon by using pyrolysis and high-energy ball milling techniques. The submicron/nano jute carbon was characterized using FE-SEM, TEM, EDS, XRD, XPS and Raman spectroscopy. The anticorrosive performance of the submicron/nano jute carbon was investigated through electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PDP) and salt spray techniques, on mild steel plates coated with a mixture of epoxy resin and the submicron/nano jute carbon. The electrochemical impedance of the steel coated with the composite coating was two orders of magnitudes higher than that of the specimen coated with neat epoxy. Consequently, the corrosion rate of specimens coated with composite coating was 13–20 times higher than that of steel coated with neat epoxy coating. The salt spray results also indicate an improvement in the corrosion resistance performance of the composite coating compared to the neat epoxy. The uniform distribution of the submicron/nano jute carbon particles in the epoxy resin improved the denseness of the composite coating by acting as a barrier against the diffusion of chloride, moisture, and oxygen, thus, improving the corrosion resistance of the developed coating.     

Excellent protection of mild steel in sodium chloride solution for a substantial period of time using a hybrid nanocoating of poly vinyl alcohol and Titania

The production of eco-friendly hybrid sol–gel coatings for long term protection of metallic substrates from aggressive environments was one of the emerging areas, competing with conventional chromate and phosphate coatings. Herein, a nanocomposite has been synthesized from TiO₂ and PVA through a novel sol-gel route and the structure and morphology of the same was characterized using X-ray diffraction, FTIR, UV–Vis spectroscopy, FESEM with EDAX, and AFM studies. The flower-like structured composite offers excellent corrosion protection properties in NaCl solution of sea water salinity. Impedance and polarization studies were carried out to monitor the anticorrosion performance of the materials coating. This coating on mild steel offers 98% inhibition efficiency in NaCl. The influence of loading PVA on TiO₂ and its effect on corrosion efficiency have also been investigated. It is found that an optimum weight of 20 wt% PVA is required in the composite for beneficial corrosion resistance. 92% inhibition efficiency is registered by the coated MS in NaCl solution after 40 days of exposure and is quite encouraging compared to many of the recent reports. The Ti–O–Ti, and Fe-Ti-O linkage along with compactness and adherence of the material together contribute to better blocking of steel corrosion.     

新型咪唑啉化合物在H_2S/CO_2共存条件下对Q235钢的缓蚀性能

合成了一种新型咪唑啉化合物1-(2-氨基-硫脲乙基)-2-十五烷基-咪唑啉(IM-S),并通过失重法、电化学方法及扫描电镜等研究了IM-S在H2S/CO2共存条件下对Q235钢的缓蚀性能,探讨了其在Q235钢表面的吸附行为.结果显示,IM-S具有较好的抗H2S、CO2腐蚀能力,能同时抑制碳钢腐蚀的阴、阳极反应过程,最高缓蚀效率可达92.74%.缓蚀剂在Q235钢表面呈单分子层吸附,属于以化学吸附为主的混合吸附.最后采用量子化学方法对IM-S的缓蚀机理做了进一步分析.     

Improved self-healing performance of polymeric nanocomposites reinforced with talc nanoparticles (TNPs) and urea-formaldehyde microcapsules (UFMCs)

The present work reports the self-healing performance of the epoxy based polymeric nanocomposite coatings containing different concentrations (1 and 3 wt%) of talc nanoparticles (TNPs) modified with sodium nitrate (NaNO₃), and a fixed amount (5 wt%) of urea-formaldehyde microcapsules (UFMCs) encapsulated with linseed oil (LO). The polymeric nanocomposites were developed, coated on polished steel substrates, and their structural, thermal, and self-healing characteristics were investigated using various techniques. The successful loading (~wt 10%) of NaNO₃ into TNPs, which can be ascribed to the involvement of physio-chemical adsorption mechanism, is validated and proceeds without altering the TNPs parent lamellae structure. The performed tests elucidated that the self-release of the corrosion inhibitor (NaNO₃) from TNPs is sensitive to the pH of the solution and immersion time. In addition, the release of the linseed oil (self-healing agent) from UFMCs in response to the external damage was found to be a time-dependent process. The superior self-healing and corrosion inhibition performance of the protective polymeric nanocomposites coatings containing 3 wt% TNPs and UFMCs/LO are proven using the electrochemical impedance spectroscopy (EIS) studies. A careful selection of smart carriers, inhibitor, and self-healing agent compatible with polymeric matrix has enabled to attain decent self-healing and convincing corrosion inhibition efficiency of 99.9% and 99.5%, respectively, for polymeric nanocomposites coatings containing 3 and 1 wt% TNPs, making them attractive for many industrial applications.     

Synthesis of waterborne nanopolyanilne latexes and application of nanopolyaniline particles in epoxy paint formulation for smart corrosion resistivity of carbon steel

Polyaniline (PANI) latexes were synthesized by emulsion polymerization using dodecyl benzene sulfonic acid (DBSA) and sodium dodecyl sulfate (SDS) as a surfactant. Synthesized PANI–DBSA and PANI–SDS latexes were characterized by IR and UV‐visible spectroscopies, and surface morphology was analyzed by transmission electron microscopy. The PANI–DBSA were found to be nanograin shaped whereas PANI–SDS were as nanofibers. In the second stage rheological properties of waterborne PANI latexes were characterized by viscosity measurement and their dispersion stability in water. The surface morphology of the coating was examined by scanning electron microscope (SEM). The anti‐corrosion performance of uncoated carbon steel, PANI–DBSA and PANI–SDS coated carbon steel was evaluated by tafel slope analysis and immersion test studies of 0.5, 1, and 1.5% PANI/Epoxy coatings were done in 5% NaCl aqueous solution. The results indicated that the nanoPANI in epoxy coating might work as an adhesion promoter and corrosion inhibitor. The waterborne latexes, thus, were found to be highly suitable and avoid the use of organic solvents or strong acids under environmentally benign conditions. Copyright © 2010 John Wiley & Sons, Ltd.     

Improvement of hardness and anti-corrosion behavior of mild steel by plasma sprayed coating of Al2O3/GO composite

A robust and fast non-transferred plasma torch method was employed for developing coating of alumina (A₂O₃) and alumina/graphene oxide (A₂O₃/GO) on mild steel. Micro Raman analysis of GO confirms its spectroscopic behavior. The energy band gap of GO was determined as 3.44 eV. The successful coating formation of A₂O₃ and A₂O₃/GO (0.5 wt%) on mild steel was confirmed by X-ray diffraction analysis. Microhardness of mild steel was found to increase about 43.75% after coating with A₂O₃/GO (0.5 wt%) composite. The microstructure of A₂O₃/GO (0.5 wt%) coated mild steel represents better quality of coating and improved structural behavior. Mild steel becomes more corrosive resistance by reduction of corrosion potential (less negative than −0.05 V) after A₂O₃/GO (0.5 wt%) coating on it.     

纳米木质素/二氧化硅基微胶囊的制备及在自愈合涂层中的应用

利用磷酸化改性木质素/二氧化硅复合纳米颗粒(PAL/SiO₂)作为壁材包埋活性组分异佛尔酮二异氰酸酯(IPDI)制备微胶囊(PAL/SiO₂-IPDI). 通过加入少量反应活性更高的聚合多甲基多二异氰酸酯(PMDI), 与水反应形成聚脲, 以增加微胶囊的壁厚. 采用光学显微镜、 扫描电子显微镜(SEM)和激光粒度分析仪(DLS)研究了PAL/SiO₂复合纳米粒子掺杂量, 水油比和剪切速率对微胶囊表面形貌、 粒径和壁厚的影响. 结果表明, 所制备的微胶囊呈现规整球形, 壁厚为2.36~3.50 μm, 平均粒径为40.3~201.5 μm. IPDI作为芯材包埋在微胶囊中, 芯材含量约为82.8%. 将制备的PAL/SiO₂-IPDI微胶囊添加到环氧树脂中得到自愈合环氧树脂涂层. 其在高盐浓度溶液中的抗侵蚀测试结果显示, 添加质量分数4%的PAL/SiO₂-IPDI微胶囊的环氧树脂涂层在划破后能够快速愈合, 显著降低基底的腐蚀电流和腐蚀速率. 纳米压痕实验表明, 环氧涂层的硬度为249.99 MPa, 而添加PAL/SiO₂-IPDI微胶囊后硬度增加到302.98 MPa, 弹性模量也有提高.     

Study on the Inhibition of Mild Steel Corrosion by Cationic Gemini Surfactant in 1 M HCl

The cationic gemini surfactant 1,2-bis(N-tetradecyl-N,N-dimethylammonium)ethane dibromide (14-2-14) was synthesized using a previously described method. The surfactant was characterized using ¹H NMR. The corrosion inhibition effect of 14-2-14 on mild steel in 1 M HCl at temperatures 30–60°C was studied using weight loss measurements, potentiodynamic polarization measurements and electrochemical impedance spectroscopy. Morphology of the corroded mild steel specimens was examined using scanning electron microscopy (SEM). The results of the studies show that gemini surfactant is an efficient inhibitor for mild steel corrosion in 1 M HCl; the maximum inhibition efficiency (IE) of 98.06% is observed at surfactant concentration of 100 ppm at 60°C. The %IE increases with the increasing inhibitor concentration and temperature. The adsorption of inhibitor on the mild steel surface obeys Langmuir adsorption isotherm. SEM studies confirmed smoother surface for inhibited mild steel specimen.     

Corrosion resistance of amorphous AlPO4 coating in salty atmospheres

The objective of the present study was to introduce a cost-effective and environmentally friendly coating to improve the corrosion resistance of the structures located in salt water. The coating solution, based on amorphous aluminum phosphate composition, was synthesized by sol–gel process and applied to AISI 304 stainless steel by dip coating technique. X-ray diffraction, scanning electron microscopy, and energy dispersive X-ray spectroscopy analyses were employed to investigate the phase composition and morphology of the coating. Corrosion behavior of the uncoated and coated samples was investigated using standard salt spray test, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS) in 3.5 wt.% NaCl solution. Salt spray test results for the bare substrate revealed a corrosion rate of six-time greater than that of the coated surface after 168 hr exposure time. Electrochemical test results declared that the amorphous AlPO₄ coating decreased the corrosion current density of the AISI 304 stainless steel by 10 orders of magnitude. Furthermore, according to the corresponding EIS measurements, the coated surface exhibited a superior anti-corrosion performance than uncoated sample. Overall, the results declared that the amorphous AlPO₄ coating could be a good choice for surface protection of stainless steel against electrochemical corrosion in salty environments.     

Ti/(Ti,Cr)N/CrN multilayer coated 316L stainless steel by arc ion plating as bipolar plates for proton exchange membrane fuel cells

Arc ion plating(AIP) is applied to form Ti/(Ti,Cr)N/Cr N multilayer coating on the surface of 316 L stainless steel(SS316L) as bipolar plates for proton exchange membrane fuel cells(PEMFCs). The characterizations of the coating are analyzed by scanning electron microscopy(SEM) and X-ray diffraction(XRD). Interfacial contact resistance(ICR) between the coated sample and carbon paper is 4.9 m cm~2 under 150 N/cm~2,which is much lower than that of the SS316 L substrate. Potentiodynamic and potentiostatic tests are performed in the simulated PEMFC working conditions to investigate the corrosion behaviors of the coated sample. Superior anticorrosion performance is observed for the coated sample, whose corrosion current density is 0.12 μA/cm2. Surface morphology results after corrosion tests indicate that the substrate is well protected by the multilayer coating. Performances of the single cell with the multilayer coated SS316 L bipolar plate are improved significantly compared with that of the cell with the uncoated SS316 L bipolar plate, presenting a great potential for PEMFC application.     

酸性介质中羧甲基纤维素钠在低碳钢表面的吸附和缓蚀作用

The effect of sodiumcarboxymethyl cellulose (Na-CMC) on the corrosion behavior of mild steel in 1.0 mol·L-1 HCl solution has been investigated by using weight loss (WL) measurement, potentiodynamic polarization, linear polarization resistance (LPR), and electrochemical impedance spectroscopy (EIS) methods. These results showed that the inhibition efficiency of Na-CMC increased with increasing the inhibitor concentration. Potentiodynamic polarization studies revealed that the Na-CMC was a mixed type inhibitor in 1.0 mol·L-1 HCl. The adsorption of the inhibitor on mild steel surface has been found to obey the Langmuir isotherm. The effect of temperature on the corrosion behavior of mild steel in 1.0 mol·L -1 HCl with addition of 0.04% of Na-CMC has been studied in the temperature range of 298-328 K. The associated apparent activation energy (E*a) of corrosion reaction has been determined. Scanning electron microscopy (SEM) has been applied to investigate the surface morphology of mild steel in the absence and presence of the inhibitor molecules.     

Electrochemical and surface characterization of mild steel with corrosion resistant zirconia network fabricated by aqueous sol-gel technique

Zirconia (ZrO₂) coating was developed on mild steel surface through an aqueous sol-gel route followed by heat treatment. The coating quality was optimized by varying dipping time, curing time, and drying temperature. ZrO₂ coating was competent to prevent a substantial corrosion loss in 0.5 ​M–2 ​M hydrochloric acid with more than 90% efficiency. The morphology of coated surface has revealed the formation of a fine ZrO₂ network on the metal surface at optimum conditions. This network is found to be effective to control steel deterioration in hydrochloric acid and the same appeared to be either cracked or irregular for less efficient formulations.     

苯并三唑对水泥砂浆中钢筋的阻锈作用

应用腐蚀电位(E_corr)、极化电阻(R_p)和砂浆保护层电阻率(ρ_c)研究了苯并三唑(BTA)对钢筋电极腐蚀电化学行为的影响. 通过电化学阻抗谱(EIS)、循环极化(CP)和循环伏安(CV)结果对比了BTA与NaNO₂ (SN)对钢筋电极在未处理、预锈蚀和内掺氯盐3种状态下3.5% (w)氯盐浸泡360 d后的阻锈效率. 利用环境扫描电镜(ESEM)与能谱分析(EDS)解释了BTA对水泥基材料中钢筋的阻锈机理. 结果表明: 3种状态下BTA均能明显降低砂浆中钢筋的均匀腐蚀速率, 且其阻锈效率高于SN. 在未处理与预锈状态下, BTA抑制点蚀的能力稍弱于SN; 但在内掺氯盐的状态下, BTA表现出了较大的点蚀阻力. BTA除了能在钢筋表面形成复杂的保护膜, 从而有效抑制氯盐的破钝化作用. ESEM/EDS结果表明BTA还能与砂浆基体形成较多富钙C-S-H凝胶, 可能优化了钢筋/砂浆界面区的孔结构, 形成更致密的微观结构, 显著延缓了氯盐向钢筋表面的传输进程, 较好地保护了钢筋. 适量的BTA对砂浆360 d的基本力学性能无明显影响.     

含润滑油微胶囊复合镀铜机理和镀层性能

采用水相分离法制备了以润滑油为囊心、聚乙烯醇为囊壁的微胶囊，并考察了含这种微胶囊复合镀铜层的性能.通过对这种复合镀层微观形貌的观察及耐腐蚀性、耐磨性、动摩擦系数的测定，结果表明由于复合镀铜层中含有润滑油微胶囊，其耐腐蚀性和耐磨性能都得到很大提高，并分析了这种微胶囊复合电沉积的机理和镀层的润滑、修复作用.     

Inhibitory effects of Murraya koenigii (curry leaf) leaf extract on the corrosion of mild steel in 1 M HCl

Abstract

The inhibitive effect of the Murraya koenigii (curry leaf) leaf extract on the corrosion of mild steel in 1 M HCl was investigated by using weight loss, open circuit potential measurements, potentiostatic polarization techniques, and impedance analysis. The results show that Murraya koenigii extract is an effective corrosion inhibitor for protecting the corrosion of mild steel in 1 M HCl medium even at stimulated conditions. The inhibition efficiency increases with increasing the concentration of the inhibitor in the medium. The percentage inhibitor efficiency under stagnant condition calculated based on weight loss method is found to be above 94.5% when the medium contains 1000 ppm of the inhibitor.     

Study on the inhibition of mild steel corrosion by 1,3-bis-(morpholin-4-yl-phenyl-methyl)-thiourea in hydrochloric acid medium

1,3-Bis-(morpholin-4-yl-phenyl-methyl)-thiourea (MBT) was synthesized and their influence on the inhibition of corrosion on mild steel in various hydrochloric acid concentrations has been investigated by weight loss, potentiodynamic polarization, electrochemical impedance (EI), Tafel polarization, scanning electron microscope (SEM) and FT-IR methods. The result of weight loss study shows that the corrosion inhibition efficiency (IE) is directly proportional to the concentration of the inhibitor and inversely proportional to the temperature. Electrochemical study proved that the inhibitor acts as a mixed type inhibitor. SEM shows the formation of a protective film of the inhibitor on the mild steel. The IR data also provide evidence for the anticorrosion effect of the inhibitor.