Maximum cross-correlated kurtosis-based unsaturated stochastic resonance and its application to bearing fault diagnosis

Considering the random impulses of mechanical noise and the limitations involved while identifying mechanical fault impulse signals via traditional measurement indices of signal-to-noise ratio, which require the characteristic frequency to be known in advance, this study proposes an adaptive unsaturated stochastic resonance method employing maximum cross-correlated kurtosis as the signal detection index. The proposed method combines the features of a cross-correlated coefficient to indicate periodic fault transients and those of spectrum kurtosis to locate these transients in the frequency domain. Actual vibration signals collected from motor and gear bearings subjected to heavy noise are used to demonstrate the effectiveness of the proposed method. Through a coarse tree-based machine learning method, the proposed method is verified to be more suitable for explaining the periodic impulse components of bearing signals, as compared to the ensemble empirical mode decomposition denoising method and unsaturated stochastic resonance using the kurtosis-intercorrelation index.     

基于滑动峭度相关性准则的局部特征尺度分解分量筛选方法

轴承故障振动信号具有非平稳、非线性特征,且可视为多个调幅-调频分量的叠加,单分量的包络蕴含了轴承的故障特征。局部特征尺度分解可将振动信号准确分解为多个内禀尺度分量之和,某些分量能清晰反映轴承的运行状态,根据包络谱可进行故障诊断。为了准确筛选有用分量,提出了基于滑动峭度相关性准则的分量筛选方法。首先,对信号进行局部特征尺度分解,得到若干个内禀尺度分量;然后,对分量和原始信号分别计算滑动峭度,生成时间序列;最后,依据分量滑动峭度序列与原始信号滑动峭度序列的互相关系数筛选有用分量。通过轴承内圈故障数据分析发现：有用分量与非有用分量之间的滑动峭度互相关系数比互相关系数差异明显,区分度更大,有益于分量的分类、筛选。     

Dynamic modelling of spur gear pair and application of empirical mode decomposition-based statistical analysis for early detection of localized tooth defect

Gears are one of the most common and important machine components in many advanced machines. An improved understanding of vibration signal is required for the early detection of incipient gear failure to achieve high reliability. This paper mainly consists of two parts: in the first part, a 6-degree-of-freedom gear dynamic model including localized tooth defect has been developed. The model consists of a spur gear pair, two shafts, two inertias representing load and prime mover and bearings. The model incorporates the effects of time-varying mesh stiffness and damping, backlash, excitation due to gear errors and profile modifications. The second part consists of signal processing of simulated and experimental signals. Empirical mode decomposition (EMD) is a method of breaking down a signal without leaving a time domain. The process is useful for analysing non-stationary and nonlinear signals. EMD decomposes a signal into some individual, nearly monocomponent signals, named as intrinsic mode function (IMF). Crest factor and kurtosis have been calculated of these IMFs. EMD pre-processed kurtosis and crest factor give early detection of pitting as compared to raw signal.     

Application of Adaptive MOMEDA with Iterative Autocorrelation to Enhance Weak Features of Hoist Bearings

Low-speed hoist bearings are characterized by fault features that are weak and difficult to extract. Multipoint optimal minimum entropy deconvolution adjusted (MOMEDA) is an effective method for extracting periodic pulses in a signal. However, the decomposition effect of MOMEDA largely depends on the selected pulse period and filter length. To address these drawbacks of MOMEDA and accurately extract features from the vibration signal of a hoist bearing, an adaptive feature extraction method is proposed based on iterative autocorrelation (IAC) and MOMEDA. To automatically identify the pulse period, a new evaluation index named autocorrelation kurtosis entropy (AKE) was constructed to select the optimal IAC. To eliminate the influence of the filter length on the decomposition effect, an iterative MOMEDA strategy was designed to gradually enhance signal impulse features. The Case Western Reserve University bearing dataset and bearing data from a self-made hoisting test setup were used to verify the effectiveness of IAC-MOMEDA in extracting weak features. Moreover, the capability of IAC-MOMEDA for features extraction of normal bearing vibration signal was further confirmed by field test data.     

混沌海杂波背景下的微弱信号检测混合算法

基于经验模态分解理论, 提出了一种基于粒子群算法的支持向量机预测方法. 采用总体平均经验模式分解法将混沌信号分解为若干固有模态函数和趋势分量, 将复杂的非线性信号转化为具有不同尺度特征的平稳分量. 利用粒子群算法对支持向量机的惩罚系数和核函数进行优化, 结合支持向量机建立混沌序列的单步预测模型. 从预测误差中检测淹没在混沌背景中的微弱信号(包括瞬态信号和周期信号). 对Lorenz系统和实测IPIX雷达数据进行仿真实验, 结果表明, 该方法能够有效地从混沌背景噪声中检测出微弱目标信号, Lorenz系统得到的均方根误差0.000000339 (-102.8225 dB时)比传统支持向量机方法的均方根误差0.049 (-54.60 dB时)降低了5个数量级, 从海杂波中检测出具有谐波特性的微弱信号, 表明预测模型具有更低的门限和误差.     

A time domain approach to diagnose gearbox fault based on measured vibration signals

Spectral analysis techniques to process vibration measurements have been widely studied to characterize the state of gearboxes. However, in practice, the modulated sidebands resulting from the local gear fault are often difficult to extract accurately from an ambiguous/blurred measured vibration spectrum due to the limited frequency resolution and small fluctuations in the operating speed of the machine that often occurs in an industrial environment. To address this issue, a new time-domain diagnostic algorithm is developed and presented herein for monitoring of gear faults, which shows an improved fault extraction capability from such measured vibration signals. This new time-domain fault detection method combines the fast dynamic time warping (Fast DTW) as well as the correlated kurtosis (CK) techniques to characterize the local gear fault, and identify the corresponding faulty gear and its position. Fast DTW is employed to extract the periodic impulse excitations caused from the faulty gear tooth using an estimated reference signal that has the same frequency as the nominal gear mesh harmonic and is built using vibration characteristics of the gearbox operation under presumed healthy conditions. This technique is beneficial in practical analysis to highlight sideband patterns in situations where data is often contaminated by process/measurement noises and small fluctuations in operating speeds that occur even at otherwise presumed steady-state conditions. The extracted signal is then resampled for subsequent diagnostic analysis using CK technique. CK takes advantages of the periodicity of the geared faults; it is used to identify the position of the local gear fault in the gearbox. Based on simulated gear vibration signals, the Fast DTW and CK based approach is shown to be useful for condition monitoring in both fixed axis as well as epicyclic gearboxes. Finally the effectiveness of the proposed method in fault detection of gears is validated using experimental signals from a planetary gearbox test rig. For fault detection in planetary gear-sets, a window function is introduced to account for the planet motion with respect to the fixed sensor, which is experimentally determined and is later employed for the estimation of reference signal used in Fast DTW algorithm.     

改进支持向量机和常数模算法水声信道盲均衡

针对盲均衡算法收敛速度较慢的问题,提出一种结合改进支持向量机和常数模算法的水声信道盲均衡算法。该算法首先利用具有优异小样本学习能力的支持向量机进行盲均衡器权系数初始化,在完成初始化后切换至运算量较小的常数模算法。考虑到支持向量机本身非自适应运算的限制,在时变水声信道条件下利用经典支持向量机获得的均衡器初始权向量与切换后的信道仍然存在失配。因此,本文导出时变条件下的改进支持向量机用于盲均衡器初始化,改善算法切换时的权系数失配,并结合分数间隔结构和内嵌数字锁相环进一步提高盲均衡算法性能。仿真和湖试实验结果表明:在时变水声信道条件下,本文算法的收敛性能优于经典支持向量机盲均衡算法。      

Time-frequency analysis of time-varying modulated signals based on improved energy separation by iterative generalized demodulation

Energy separation algorithm is good at tracking instantaneous changes in frequency and amplitude of modulated signals, but it is subject to the constraints of mono-component and narrow band. In most cases, time-varying modulated vibration signals of machinery consist of multiple components, and have so complicated instantaneous frequency trajectories on time-frequency plane that they overlap in frequency domain. For such signals, conventional filters fail to obtain mono-components of narrow band, and their rectangular decomposition of time-frequency plane may split instantaneous frequency trajectories thus resulting in information loss. Regarding the advantage of generalized demodulation method in decomposing multi-component signals into mono-components, an iterative generalized demodulation method is used as a preprocessing tool to separate signals into mono-components, so as to satisfy the requirements by energy separation algorithm. By this improvement, energy separation algorithm can be generalized to a broad range of signals, as long as the instantaneous frequency trajectories of signal components do not intersect on time-frequency plane. Due to the good adaptability of energy separation algorithm to instantaneous changes in signals and the mono-component decomposition nature of generalized demodulation, the derived time-frequency energy distribution has fine resolution and is free from cross term interferences. The good performance of the proposed time-frequency analysis is illustrated by analyses of a simulated signal and the on-site recorded nonstationary vibration signal of a hydroturbine rotor during a shut-down transient process, showing that it has potential to analyze time-varying modulated signals of multi-components.     

Identification of multiple transient faults based on the adaptive spectral kurtosis method

This paper proposes a multi-fault detection method based on the adaptive spectral kurtosis (ASK) analysis of the vibration signal from single sensor. A theoretical model of multiple bearing faults is established in this paper. Compared with the kurtogram and protrugram techniques, the proposed method can more effectively extract signatures of multiple bearing faults even in the presence of strong background noise. The performance of the proposed method in fault detection of the rolling element bearings is validated using simulation data and experimental signals from a bearing with multiple faults and two faulty bearings.     

基于时频分析的离心泵空化状态表征研究

空化检测对于保障离心泵运行的安全性和可靠性具有重要意义,已有研究侧重于信号采集和特征提取,对于空化诱发的振动噪声形成机理研究不够深入.为了实现离心泵空化状态的准确表征和有效识别,本文建立了基于信号调制理论的流体机械振动噪声信号模型,将流体激振信号和调制信号视为空化表征的有效信息成分,在此基础上提出了一种基于频带能量和峭...     

基于量子粒子群优化的正交小波加权多模盲均衡算法

针对常数模盲均衡算法(CMA)均衡高阶正交振幅调制信号(QAM)存在收敛速度慢、稳态误差大的缺点, 提出了基于量子粒子群优化的正交小波加权多模盲均衡算法(QPSO-WTWMMA). 该算法根据高阶QAM信号星座图分布特点, 将量子粒子群优化算法(QPSO) 和正交小波变换融入于加权多模盲均衡算法(WMMA)中. 因而, 利用QPSO对均衡器权向量进行了优化, 利用正交小波变换降低了输入信号的自相关性, 利用WMMA选择了合适的误差模型匹配QAM星座图. 理论分析及水声信道仿真结果表明, QPSO-WTWMMA算法可以获得更快的收敛速度和更低的稳态误差, 在水声通信中具有重要的参考价值.     

Application of correlation matching for automatic bearing fault diagnosis

This paper introduces an automatic feature extraction algorithm for bearing fault diagnosis using correlation filtering-based matching pursuit. This algorithm is described and investigated in theory and practice on both simulated and real bearing vibration signals. First, the vibration model for rolling bearing with fault is derived. Then, the numerical simulation signal being taken as an example, the principle of matching pursuit is mathematically explained and its drawbacks are analyzed. Afterward, to enhance the similarity of model related to the bearing faulty impulses, the model shape parameters are optimized using spectrum kurtosis and smoothing index. After that, the model with optimum shape and period parameters is taken as a template to approximate the impulses in faulty bearing signal. Finally, based on maximizing correlation principle, the optimized cycle parameter being as impuls e repetition period is matched up. The proposed method has been successfully applied in actual vibration signals of rolling element bearing with different faults.     

Complex signal analysis for wind turbine planetary gearbox fault diagnosis via iterative atomic decomposition thresholding

The vibration signals from complex structures such as wind turbine (WT) planetary gearboxes are intricate. Reliable analysis of such signals is the key to success in fault detection and diagnosis for complex structures. The recently proposed iterative atomic decomposition thresholding (IADT) method has shown to be effective in extracting true constituent components of complicated signals and in suppressing background noise interferences. In this study, such properties of the IADT are exploited to analyze and extract the target signal components from complex signals with a focus on WT planetary gearboxes under constant running conditions. Fault diagnosis for WT planetary gearboxes has been a very important yet challenging issue due to their harsh working conditions and complex structures. Planetary gearbox fault diagnosis relies on detecting the presence of gear characteristic frequencies or monitoring their magnitude changes. However, a planetary gearbox vibration signal is a mixture of multiple complex components due to the unique structure, complex kinetics and background noise. As such, the IADT is applied to enhance the gear characteristic frequencies of interest, and thereby diagnose gear faults. Considering the spectral properties of planetary gearbox vibration signals, we propose to use Fourier dictionary in the IADT so as to match the harmonic waves in frequency domain and pinpoint the gear fault characteristic frequency. To reduce computing time and better target at more relevant signal components, we also suggest a criterion to estimate the number of sparse components to be used by the IADT. The performance of the proposed approach in planetary gearbox fault diagnosis has been evaluated through analyzing the numerically simulated, lab experimental and on-site collected signals. The results show that both localized and distributed gear faults, both the sun and planet gear faults, can be diagnosed successfully.     

水声通信中基于信道辨识的盲turbo均衡方法

水声信道多途效应明显,造成接收信号存在严重的码间干扰(ISI,Intersymbol interference)。基于最小均方误差(MMSE,Minimum mean square error)准则的turbo均衡器级联了均衡和信道译码,能够有效去除ISI,并获得优良的性能。由于水声信道的时变性,传统MMSE-turbo均衡需要周期性的训练序列,以实现连续可靠的通信。训练序列虽然提高了通信的可靠性,但降低了信息的有效传输速率。因此,为提高通信效率,本文提出了一种盲turbo均衡方法,该方法通过引入新的盲信道辨识器来同时获得信道估计响应和已去除部分ISI的初步均衡输出信号,并为turbo均衡提供初始的响应参数和比特软信息。与水声通信中应用较多的盲判决反馈均衡器(DFE,Decision feedback equalizer)相比,海上实验结果证明本文提出的盲turbo均衡方法抗信道多途衰落的能力较强,并且与传统MMSE-turbo均衡相比无需训练序列,因此提高了信息的有效传输速率。     

A Bearing Fault Diagnosis Method Based on PAVME and MEDE

When rolling bearings have a local fault, the real bearing vibration signal related to the local fault is characterized by the properties of nonlinear and nonstationary. To extract the useful fault features from the collected nonlinear and nonstationary bearing vibration signals and improve diagnostic accuracy, this paper proposes a new bearing fault diagnosis method based on parameter adaptive variational mode extraction (PAVME) and multiscale envelope dispersion entropy (MEDE). Firstly, a new method hailed as parameter adaptive variational mode extraction (PAVME) is presented to process the collected original bearing vibration signal and obtain the frequency components related to bearing faults, where its two important parameters (i.e., the penalty factor and mode center-frequency) are automatically determined by whale optimization algorithm. Subsequently, based on the processed bearing vibration signal, an effective complexity evaluation approach named multiscale envelope dispersion entropy (MEDE) is calculated for conducting bearing fault feature extraction. Finally, the extracted fault features are fed into the k-nearest neighbor (KNN) to automatically identify different health conditions of rolling bearing. Case studies and contrastive analysis are performed to validate the effectiveness and superiority of the proposed method. Experimental results show that the proposed method can not only effectively extract bearing fault features, but also obtain a high identification accuracy for bearing fault patterns under single or variable speed.     

基于MCKD-EEMD近似熵和TWSVM的齿轮箱故障诊断

在复杂环境下齿轮箱信号往往会淹没在噪声信号中,特征向量难以提取;为了有效地进行故障诊断,提出了基于最大相关反褶积(MCKD)总体平均经验模态分解(EEMD)近似熵和双子支持向量机(TWSVM)的齿轮箱故障诊断方法;首先采用MCKD方法对强噪声信号进行滤波处理,在采用EEMD方法对齿轮箱信号进行分解,分解后得到本征模函数(IMF)分量进行近似熵求解,得到齿轮特征向量,最后将其输入到TWSVM分类器中进行故障识别;仿真实验表明,采用MCKD-EEMD方法能够有效地提取原始信号,与其他分类器相比,TWSVM的计算时间短,分类效果好等优点。     

Variational Method of Separation of the Aortic and Pulmonary Components of the Second Heart Sound

Doklady Physics - A variational method for separating the signal of the second heart sound into aortic and pulmonary components is proposed based on minimizing the functional using model signals...     

仿生鳍条姿态测量及其误差分析

在复杂环境下齿轮箱信号往往会淹没在噪声信号中,特征向量难以提取。为了有效的进行故障诊断,提出了基于最大相关反褶积(MCKD)总体平均经验模态分解(EEMD)近似熵和双子支持向量机(TWSVM)的齿轮箱故障诊断方法。首先采用MCKD方法对强噪声信号进行滤波处理,在采用EEMD方法对齿轮箱信号进行分解,分解后得到本征模函数(IMF)分量进行近似熵求解,得到齿轮特征向量,最后将其输入到TWSVM分类器中进行故障识别。仿真实验表明,采用MCKD-EEMD方法能够有效的提取原始信号,与其他分类器相比,TWSVM的计算时间短,分类效果好等优点。     

Continuous-scale mathematical morphology-based optimal scale band demodulation of impulsive feature for bearing defect diagnosis

Integer-scale structuring element is usually used in the traditional mathematical morphology (MM) for signal processing. When applied for impulsive feature demodulation of vibration signal of rolling element bearings, the integer-scale MM (ISMM) may lead to low resolution result and thus undermines its defect diagnosis capability. For this reason, this paper proposes a continuous-scale MM (CSMM) scheme by interpolation and re-sampling to improve scale resolution for more reliable fault signature extraction. Based on the frequency domain kurtosis criterion, a narrowband merging operation is employed to locate the optimal scale band that best reflects the impulsive feature from the CSMM analysis results. The demodulated components in the optimal scale band are employed to detect the existence of the bearing fault. The proposed optimal CSMM demodulation technique is evaluated using both simulated and experimental bearing vibration signals. The results show that, the CSMM is capable of generating demodulation signals with higher resolution, and the optimal scale band demodulation based on the CSMM can reliably extract impulsive features for bearing defect diagnosis.     

Rolling bearing diagnosing method based on Empirical Mode Decomposition of machine vibration signal

Rolling bearing faults are one of the major reasons for breakdown of industrial machinery and bearing diagnosing is one of the most important topics in machine condition monitoring.The main problem in industrial application of bearing vibration diagnostics is the masking of informative bearing signal by machine noise. The vibration signal of the rolling bearing is often covered or concealed by other structural vibrations sources, such as gears. Although a number of vibration diagnostic techniques have been developed over the last several years, in many cases these methods are quite complicated in use or only effective at later stages of damage development. This paper presents an EMD-based rolling bearing diagnosing method that shows potential for bearing damage detection at a much earlier stage of damage development.By using EMD a raw vibration signal is decomposed into a number of Intrinsic Mode Functions (IMFs). Then, a new method of IMFs aggregation into three Combined Mode Functions (CMFs) is applied and finally the vibration signal is divided into three parts of signal: noise-only part, signal-only part and trend-only part. To further bearing fault-related feature extraction from resultant signals, the spectral analysis of the empirically determined local amplitude is used. To validate the proposed method, raw vibration signals generated by complex mechanical systems employed in the industry (driving units of belt conveyors), including normal and fault bearing vibration data, are used in two case studies. The results show that the proposed rolling bearing diagnosing method can identify bearing faults at early stages of their development.