Dynamic simulation of planetary gear set with flexible spur ring gear

Ring gear is a key element for vibration transmission and noise radiation in the planetary gear system which has been widely employed in different areas, such as wind turbine transmissions. Its flexibility has a great influence on the mesh stiffness of internal gear pair and the dynamic response of the planetary gear system, especially for the thin ring cases. In this paper, the flexibility of the internal ring gear is considered based on the uniformly curved Timoshenko beam theory. The ring deformation is coupled into the mesh stiffness model, which enables the investigation on the effects of the ring flexibility on the mesh stiffness and the dynamic responses of the planetary gear. A method about how to synthesize the total mesh stiffness of the internal gear pairs in multi-tooth region together with the ring deformation and the tooth errors is proposed. Numerical results demonstrate that the ring thickness has a great impact on the shape and magnitude of the mesh stiffness of the internal gear pair. It is noted that the dynamic responses of the planetary gear set with equally spaced supports for the ring gear are modulated due to the cyclic variation of the mesh stiffness resulted from the presence of the supports, which adds more complexity in the frequency structure.     

A novel configuration for a brushless DC motor with an integrated planetary gear train

This paper presents a novel configuration of a brushless DC (BLDC) motor with an integrated planetary gear train, which provides further functional and structural integrations to overcome inherent drawbacks of traditional designs. The effects of gear teeth on the magnetic field and performance of the BLDC motor are investigated. Two standard gear profile systems integrated on the stator with feasible numbers of gear teeth are introduced to reduce the cogging torque. An equivalent magnetic circuit model and an air-gap permeance model are applied to analytically analyze the magnetic field, while the validity is verified by 2-D finite-element method (FEM). Furthermore, the motor performance is discussed and compared with an existing design. The results show that the present design has the characteristics of lower cogging torque and torque ripple than the conventional design, which is of benefit to the widely applications on accurate motion and position control for BLDC motors.     

Dynamic characteristics of the herringbone planetary gear set during the variable speed process

In this study, a dynamic model for herringbone planetary gears is proposed which can be applied in the dynamic analysis of variable speed processes (including acceleration, deceleration, and large speed fluctuation process, etc.). The dynamic responses of the acceleration process of an example of a herringbone planetary gear set are simulated in cases where the profile error excitations are ignored and included. The phenomenon of tooth separations can be observed as the rotating speed increases in the simulation, and the effect of the profile error excitations on the phenomenon is also investigated. Furthermore, the effects of the profile error excitations on the vibrations and dynamic meshing forces are investigated before and after the appearance of tooth separations. Moreover, the dynamic characteristics of the herringbone planetary gear set are also compared with that of the spur/helical herringbone planetary gear set briefly. Finally, some advice for the design of planetary gear sets is given to avoid the phenomena of tooth separation and tooth back contacts and suppress the vibrations and dynamic meshing forces.     

Determination of time-varying contact length,friction force,torque and forces at the bearings in a helical gear system

This paper deals with determining various time-varying parameters that are instrumental in introducing noise and vibration in a helical gear system. The most important parameter is the contact line variation, which subsequently induces friction force variation, frictional torque variation and variation in the forces at the bearings. The contact line variation will also give rise to gear mesh stiffness and damping variations. All these parameters are simulated for a defect-free and two defective cases of a helical gear system. The defective cases include one tooth missing and two teeth missing in the helical gear. The algorithm formulated in this paper is found to be simple and effective in determining the time-varying parameters.     

Scaling of dynamic contact angles in a lattice-Boltzmann model

We study the origins of the dynamic contact angle in a two-dimensional lattice-Boltzmann model of immiscible fluids. We show that the dynamic contact angle changes as a function of capillary number as observed in laboratory experiments and explain how this dependence arises in the lattice-Boltzmann model. We also explain how the fluid-fluid interface can move while retaining its shape. The interface has an apparent slip length. The apparent slip follows the classical Navier slipping rule where the velocity of the fluid at the wall is proportional to the viscous stress at the wall. This apparent slip length is proportional to the viscous length scale associated with the spurious flow induced by uncompensated stress at the three-phase contact point.     

Vibration modes of planetary gears with unequally spaced planets and an elastic ring gear

The highly structured modal properties of planetary gears having diametrically opposed planets and an elastic ring gear are illustrated and mathematically proved in this work. Two types of modes are found: rotational and translational modes. The properties of each mode type are given mathematically. A rule for how the modes of planetary gears having equally spaced planets evolve as the planets deviate to diametrically opposed is presented and discussed.     

Nonlinear parametrically excited vibration and active control of gear pair system with time-varying characteristic

In the present work, we investigate the nonlinear parametrically excited vibration and active control of a gear pair system involving backlash, time-varying meshing stiffness and static transmission error. Firstly, a gear pair model is established in a strongly nonlinear form, and its nonlinear vibration characteristics are systematically investigated through different approaches. Several complicated phenomena such as period doubling bifurcation, anti period doubling bifurcation and chaos can be observed under the internal parametric excitation. Then, an active compensation controller is designed to suppress the vibration, including the chaos. Finally, the effectiveness of the proposed controller is verified numerically.     

Analytical investigation on unstable vibrations of single-mesh gear systems with velocity-modulated time-varying stiffness

Time-varying mesh stiffness parametrically excites gear systems and causes severe vibrations and instabilities. Taking speed fluctuations into account, the time-varying mesh stiffness is frequency modulated, and more complex instabilities might arise. Considering two different speed fluctuation models, parametric instability associated with velocity-modulated time-varying stiffness is analytically investigated using a typical single-mesh gear system model. Closed-form approximations are obtained by perturbation analysis, and verified by numerical analysis. The effects of the amplitude of the mesh stiffness variation, the characteristics of speed fluctuations and damping on parametric instability are systematically examined.     

A mesh-dependent model for applying dynamic contact angles to VOF simulations

Typical VOF algorithms rely on an implicit slip that scales with mesh refinement, to allow contact lines to move along no-slip boundaries. As a result, solutions of contact line phenomena vary continuously with mesh spacing; this paper presents examples of that variation. A mesh-dependent dynamic contact angle model is then presented, that is based on fundamental hydrodynamics and serves as a more appropriate boundary condition at a moving contact line. This new boundary condition eliminates the stress singularity at the contact line; the resulting problem is thus well-posed and yields solutions that converge with mesh refinement. Numerical results are presented of a solid plate withdrawing from a fluid pool, and of spontaneous droplet spread at small capillary and Reynolds numbers.     

A dynamic model to predict modulation sidebands of a planetary gear set having manufacturing errors

In this study, a nonlinear time-varying dynamic model is proposed to predict modulation sidebands of planetary gear sets. This discrete dynamic model includes periodically time-varying gear mesh stiffnesses and the nonlinearities associated with tooth separations. The model uses forms of gear mesh interface excitations that are amplitude and frequency modulated due to a class of gear manufacturing errors to predict dynamic forces at all sun-planet and ring-planet gear meshes. The predicted gear mesh force spectra are shown to exhibit well-defined modulation sidebands at frequencies associated with the rotational speeds of gears relative to the planet carrier. This model is further combined with a previously developed model that accounts for amplitude modulations due to rotation of the carrier to predict acceleration spectra at a fixed position in the planetary transmission housing. Individual contributions of each gear error in the form of amplitude and frequency modulations are illustrated through an example analysis. Comparisons are made to measured spectra to demonstrate the capability of the model in predicting the sidebands of a planetary gear set with gear manufacturing errors and a rotating carrier.     

Passivity analysis for uncertain neural networks with discrete and distributed time-varying delays

In this Letter, the passivity problem of uncertain neural networks with discrete and distributed time-varying delays is investigated. New delay-dependent conditions for this problem are obtained by using a novel Lyapunov functional together with the linear matrix inequality (LMI) approach. Numerical examples are given to show the effectiveness of our theoretical results.     

Consensus analysis and design for high-order linear swarm systems with time-varying delays

Consensus analysis and design problems for high-order linear time-invariant swarm systems with time-varying delays are dealt with. First, a consensus subspace and a complement consensus subspace are introduced. By the state projection onto the two subspaces, consensus problems are converted into simultaneous stabilization problems of multiple time-delayed subsystems with low dimensions, and a method to analyze and design the consensus function is given. Then, sufficient conditions for consensus and consensualization are presented, which include only four linear matrix inequality constraints. Finally, theoretical results are applied to deal with cooperative control problems of multi-agent supporting systems.     

Electrical field on non-ceramic insulators and its relation to contact angles for constant volume droplets

The presence of water droplets on the surface of insulators provides intensification of the electric field, which are caused by the non-uniform voltage distribution and dielectric properties of the different materials. The degree of Electric field (E-field) intensification at the triple joint, the region where water, the non-ceramic dielectric and the air are in contact, must be carefully analyzed, because under certain conditions, breakdown voltages can be reached, sometimes, under very little or no contamination at all, which can cause the insulator wettability, tracking, flashover and degradation. In this paper, variations of the electrical field over two polymer compounds widely used in the insulator manufacturing industry, Silicone Rubber (SIR) and High Density Polyethylene (HDPE), are analyzed on a 2D geometry with respect to contact angles of constant volume water droplets. The Electrical field is also computed as a function of relative water droplets distances.     

Formation of surface nanobubbles and the universality of their contact angles: a molecular dynamics approach

We study surface nanobubbles using molecular dynamics simulation of ternary (gas, liquid, solid) systems of Lennard-Jones fluids. They form for a sufficiently low gas solubility in the liquid, i.e., for a large relative gas concentration. For a strong enough gas-solid attraction, the surface nanobubble is sitting on a gas layer, which forms in between the liquid and the solid. This gas layer is the reason for the universality of the contact angle, which we calculate from the microscopic parameters. Under the present equilibrium conditions the nanobubbles dissolve within less of a microsecond, consistent with the view that the experimentally found nanobubbles are stabilized by a nonequilibrium mechanism.     

Effective line tension and contact angles between membrane domains in biphasic vesicles

Inhomogeneities in membranes give rise to localized interactions at the interface between domains in two-component vesicles. The corresponding energy is expressed as a line tension between the two phases. In this paper we study the implications of the thickness mismatch between domains which has been experimentally reported to be of order 20-30% and the conditions under which the induced line tension can destabilize the domains in inhomogeneous vesicles. For asymmetric lipidic membranes we prove an increase of the line tension and the existence of a contact angle. Adsorption of impurities is also examined, our scope being the extension of the Canham-Helfrich model to describe elastic deformations and chemical interactions arising at microscopic scales. This mismatch effect may have important consequences for the stability of very small domains.     

Capillary pressure and contact line force on a soft solid

The surface free energy, or surface tension, of a liquid interface gives rise to a pressure jump when the interface is curved. Here we show that a similar capillary pressure arises at the interface of soft solids. We present experimental evidence that immersion of a thin elastomeric wire into a liquid induces a substantial elastic compression due to the solid capillary pressure at the bottom. We quantitatively determine the effective surface tension from the elastic displacement field and find a value comparable to the liquid-vapor surface tension. Most importantly, these results also reveal the way the liquid pulls on the solid close to the contact line: the capillary force is not oriented along the liquid-air interface, nor perpendicularly to the solid surface, as previously hypothesized, but towards the interior of the liquid.     

Effects of symmetric and asymmetric contact angles and division of menisci during separation

Meniscus and viscous forces are sources of adhesive force when two surfaces are separated with a micro-meniscus present at the interface. The adhesive force can be one of the main reliability issues when the contacting surfaces are ultra-smooth and the normal load is small, as is common for micro/nano devices. In this paper, both meniscus and viscous forces of menisci with symmetric and asymmetric contact angles are modelled. Equations for both meniscus and viscous forces in division of menisci are analytically formulated. The role of these two forces is evaluated during the separation process. The effects of the contact angles, division of menisci, as well as liquid thicknesses, surface tension and viscosity of the liquid, and separation distance and time during separation are presented. It is found that contact angles significantly affect the break point and meniscus force, and the magnitude of meniscus force can be largely reduced by choosing proper asymmetric contact angles. ‘Force scaling’ effects are found to be true for both meniscus and viscous forces when one larger meniscus is divided into large numbers of identical micro-menisci. Meniscus force increases with the number of divisions whereas viscous force decreases by an order of inverse the number of division (1/N). Optimal configurations for low adhesion are identified. This study presents a comprehensive analysis of meniscus and viscous forces during separation of menisci under different physical configurations. It provides a fundamental understanding of the physics of the process and knowledge for control of adhesion due to liquid menisci.