A bipolar electrochemical approach to constructive lithography: metal/monolayer patterns via consecutive site-defined oxidation and reduction

Experimental evidence is presented, demonstrating the feasibility of a surface-patterning strategy that allows stepwise electrochemical generation and subsequent in situ metallization of patterns of carboxylic acid functions on the outer surfaces of highly ordered OTS monolayers assembled on silicon or on a flexible polymeric substrate. The patterning process can be implemented serially with scanning probes, which is shown to allow nanoscale patterning, or in a parallel stamping configuration here demonstrated on micrometric length scales with granular metal film stamps sandwiched between two monolayer-coated substrates. The metal film, consisting of silver deposited by evaporation through a patterned contact mask on the surface of one of the organic monolayers, functions as both a cathode in the printing of the monolayer patterns and an anodic source of metal in their subsequent metallization. An ultrathin water layer adsorbed on the metal grains by capillary condensation from a humid atmosphere plays the double role of electrolyte and a source of oxidizing species in the pattern printing process. It is shown that control over both the direction of pattern printing and metal transfer to one of the two monolayer surfaces can be accomplished by simple switching of the polarity of the applied voltage bias. Thus, the patterned metal film functions as a consumable "floating" stamp capable of two-way (forward-backward) electrochemical transfer of both information and matter between the contacting monolayer surfaces involved in the process. This rather unusual electrochemical behavior, resembling the electrochemical switching in nanoionic devices based on the transport of ions in solid ionic-electronic conductors, is derived from the nanoscale thickness of the water layer acting as an electrolyte and the bipolar (cathodic-anodic) nature of the water-coated metal grains in the metal film. The floating stamp concept introduced in this report paves the way to a series of unprecedented capabilities in surface patterning, which are particularly relevant to nanofabrication by chemical means and the engineering of a new class of molecular nanoionic systems.     

Millimeter-scale contact printing of aqueous solutions using a stamp made out of paper and tape

This communication describes a simple method for printing aqueous solutions with millimeter-scale patterns on a variety of substrates using an easily fabricated, paper-based microfluidic device (a paper-based "stamp") as a contact printing device. The device is made from inexpensive materials, and it is easily assembled by hand; this method is thus accessible to a wide range of laboratories and budgets. A single device was used to print over 2500 spots in less than three minutes at a density of 16 spots per square centimetre. This method provides a new tool to pattern biochemicals-reagents, antigens, proteins, and DNA-on planar substrates. The accuracy of the volume of fluid delivered in simple paper-to-paper printing is low, and although the pattern transfer is rapid, it is better suited for qualitative than accurate, quantitative work. By patterning the paper to which the transfer occurs using wax printing or an equivalent technique, accuracy increases substantially.     

Microscale patterning of thermoplastic polymer surfaces by selective solvent swelling

A new method for the fabrication of microscale features in thermoplastic substrates is presented. Unlike traditional thermoplastic microfabrication techniques, in which bulk polymer is displaced from the substrate by machining or embossing, a unique process termed orogenic microfabrication has been developed in which selected regions of a thermoplastic surface are raised from the substrate by an irreversible solvent swelling mechanism. The orogenic technique allows thermoplastic surfaces to be patterned using a variety of masking methods, resulting in three-dimensional features that would be difficult to achieve through traditional microfabrication methods. Using cyclic olefin copolymer as a model thermoplastic material, several variations of this process are described to realize growth heights ranging from several nanometers to tens of micrometers, with patterning techniques include direct photoresist masking, patterned UV/ozone surface passivation, elastomeric stamping, and noncontact spotting. Orogenic microfabrication is also demonstrated by direct inkjet printing as a facile photolithography-free masking method for rapid desktop thermoplastic microfabrication.     

Effects of catalyst introduction methods using PAMAM dendrimers on selective electroless nickel deposition on polyelectrolyte multilayers

We studied the effects of catalyst introduction methods using poly(amidoamine) (PAMAM) dendrimers on the nickel patterning of polyelectrolyte multilayer (PEM)-coated substrates. Three different approaches to palladium catalyst introduction using microcontact printing as the patterning technique were utilized and compared. The catalyst introduction methods are (1) direct catalyst stamping, (2) directed assembly using PAMAM dendrimer stamping, and (3) catalyst encapsulation and reduction to nanoparticles within PAMAM dendrimers before stamping. After patterning, the sample surfaces were placed in an electroless bath where nickel was selectively plated onto the patterns. The patterned surfaces were characterized using optical microscopy, atomic force microscopy, scanning electron microscopy, and energy-dispersive X-ray spectroscopy. The metal plating rates on different homogeneous surfaces that simulate the patterned surfaces were measured using a quartz crystal microbalance. In addition, the effect of PEM film thickness (i.e., number of bilayers) on the selectivity of nickel patterning was investigated.     

Full-color quantum dots active matrix display fabricated by ink-jet printing

Making full-color active matrix display based on quantum dot light emitting diodes(AM-QLEDs) via ink-jet printing is attractive in display industry due to QLEDs' wide color gamut and their potential manufacturing advantages of large screen size and low cost. The challenges for realizing AM-QLED display are how to achieve high quality films through ink-jet printing, multi-color patterning, electroluminescence(EL) color purity, and high efficiency. Herein, a 2-inch diagonal full-color AM-QLEDs display with pixel density of 120 pixels per inch(PPI) fabricated by ink-jet printing technique is presented. Driven by a metal oxide TFT(MOTFT) back-panel, the display exhibits a maximum brightness of 400 cd m.2, and a color gamut of 109%(NTSC 1931). The red, green, and blue(RGB) monochrome QLEDs passive matrix panels fabricated by ink-jet printing technique have a current efficiency(CE) of 2.5, 13.9, and 0.30 cd A.1, respectively. To the best of our knowledge, the efficiencies are the highest among passive matrix QLEDs panels made by ink-jet printing technique. The ink-jet printed QDs films show good thickness uniformity due to high viscosity and low volatility of the printable inks, and no cross-contamination between adjacent pixels resulting from the hydrophobic pixel defining layer.     

Masterless soft lithography: patterning UV/ozone-induced adhesion on poly(dimethylsiloxane) surfaces

A novel microreactor-based photomask capable of effecting high resolution, large area patterning of UV/ozone (UVO) treatments of poly(dimethylsiloxane) (PDMS) surfaces is described. This tool forms the basis of two new soft lithographic patterning techniques that significantly extend the design rules of decal transfer lithography (DTL). The first technique, photodefined cohesive mechanical failure, fuses the design rules of photolithography with the contact-based adhesive transfer of PDMS in DTL. In a second powerful variation, the UVO masks described in this work enable a masterless soft lithographic patterning process. This latter method, UVO-patterned adhesive transfer, allows the direct transfer of PDMS-based polymer microstructures from a slab of polymer to silicon and other material surfaces. Both methods exploit the improved process qualities that result from the use of a deuterium discharge lamp to affect the UVO treatment to pattern complex, large area PDMS patterns with limiting feature sizes extending well below 1 microm (> or = 0.3 microm). The use of these structures as resists is demonstrated for the patterning of metal thin films. A time-of-flight secondary ion mass spectroscopy study of the process provides new insights into the mechanisms that contribute to the chemistry responsible for the interfacial adhesion of DTL transfers.     

Patterning nanoparticles in a three-dimensional matrix using an electric-field-assisted gel transferring technique

In this paper, we describe an electric-field-assisted gel transferring technique for patterning on two- and three-dimensional media. The transfer process starts with the preparation of a block of agarose gel doped with charged nanoparticles or molecules on top of a screen mask with desired patterns. This gel/mask construct is then brought into contact with the appropriate receiving medium, such as a polymer membrane or a piece of flat hydrogel. An electric field is applied to transfer the doped charged nanoparticles or molecules into the receiving medium with a pattern defined by the screen mask. This printing method is rapid and convenient, the results are reproducible, and the process can be done without using expensive micro/nanofabrication facilities. The capability to pattern structures such as arrays of nanoparticles into three-dimensional hydrogels may find applications for positioning cell signaling molecules to control cell growth and migration.     

喷墨打印图案化高分子薄膜及其在有机电子器件加工中的应用

喷墨打印技术由于在图案化加工方面的高效、低成本、非接触形式及柔性的加工过程等特点而被应用于有机电子器件的加工中.通过打印功能性高分子溶液,喷墨打印实现了功能高分子薄膜的沉积和图案化,并实现了有机发光二极管、有机薄膜晶体管及其集成器件的加工.对喷墨打印在有机电子器件加工中取得的成果进行了总结,同时综述了高分子溶液喷墨打印过程中存在的基本科学问题和研究现状.     

Direct Patterning of Copper on Polyimide by Site‐Selective Surface Modification via a Screen‐Printing Process

We demonstrate a simple route to fabricating copper circuit patterns on the surface of polyimide film. The copper pattern can be obtained in three steps: 1) Formation of partially potassium hydroxide modified pattern via a screen‐printing process, 2) formation of macromolecular metal complex with copper, and 3) copper metallization by DMAB reduction. The morphologies of these copper patterns are determined by cross‐sectional transmission electronic microscopy (TEM), scanning electronic microscopy (SEM), and atomic force microscopy (AFM). Furthermore, the growing process of the metallic copper film is investigated. The direct patterning of copper patterns onto polyimide substrates is promising for use in electronics industry as a large‐area and low‐cost processing technique.     

Nanoinks in inkjet metallization — Evolution of simple additive-type metal patterning

Recent advances in the development of stable dispersions of nanophase metal particles have allowed the direct fabrication of metal patterns (e.g., printed circuits, RFID tags, touch screens, etc.) by simple additive type inkjet processes. Such processes replace the more costly and less environmentally friendly subtractive lithographic type photoprocesses involving selective etching of photoresists and metal layers and more complex additive type process using photocatalysts for patterned metal deposition by electroless plating processes and inkjet patterning of metal catalyst or catalyst precursor for subsequent metallization by electroless plating. The recent development of electrohydrodynamic jet printing (e-jet printing), in which the ink drop is ejected under the influence of an electric field, has allowed a significant resolution increase vs. conventional inkjet printing with a piezoelectric head (printing resolution of ca. 100 nm for e-jet printing vs. ca. 20 μm for inkjet printing).     

Present status of the functional advanced micro-, nano-printings – a mini review

Additive printing technology and expertise have experienced noteworthy development driven by their ability to revolutionize academic and industrial manufacturing and research. They also have particular practical uses in the areas of micro and nanofabrication. Micro- and nano-printings have found a tremendous number of applications in material synthesis/patterning, electronics, medicine and biotechnology. In this mini review, we examine the important additive micro and nano printing techniques, including contact and noncontact, and roll to roll (R2R) printing methods as well as recently emerging techniques such as micro- or nano-pen printings, laser-induced forward transfer (LIFT) and aerosol jet printing (APJ). We also discuss the materials that are printable by these technologies, the applications of micro- and nano-printings, key features, advantages and challenges.     

Patterning catalyst via inkjet printing to grow single-walled carbon nanotubes

We demonstrated a method to pattern catalyst via inkjet printing to grow SWNTs, using metal salt solutions as the inks and an ordinary office-use printer. We printed water solutions of cobalt acetate on hydrophilic Si substrates and grew high quality SWNT films.     

Recent advances in microcontact printing

Microcontact printing is a remarkable surface patterning technique. Developed about 10 years ago, it has triggered enormous interest from the surface science community, as well as from engineers and biologists. The last five years have been rich in improvements to the microcontact printing process itself, as well as in new technical innovations, many designed to suit new applications. In this review, we describe the evolution of microcontact printing over the past five years. The review is categorized into three main sections: the improvements made to the technique, new variations, and new applications.     

Direct patterning of composite biocompatible microstructures using microfluidics

This study demonstrates a versatile and fast method for patterning three-dimensional (3D) monolithic microstructures made of multiple (up to 24 demonstrated) types of materials, all spatially aligned, inside a microchannel. This technique uses confocal scanning or conventional fluorescence microscopy to polymerize selected regions of a photocurable material, and microfluidics to automate the delivery of a series of washes and photocurable reagents. Upon completion of lithographic cycles, the aligned 3D microstructures are suitable for microfluidic manipulation and analysis. We demonstrated the fabrication of composite 3D microstructures with various geometries, size scales (up to 1 mm2), spatial resolution (down to 3 microm), and materials. For a typical multi-cycle process, the total fabrication time was tens of minutes, compared to tens of hours for conventional methods. In the case of 3D hydrogels, a potential use is the direct patterning of inhomogeneous 3D microenvironments for studying cell behavior.     

Microscale features and surface chemical functionality patterned by electron beam lithography: a novel route to poly(dimethylsiloxane) (PDMS) stamp fabrication

Poly(dimethylsiloxane) (PDMS) has become a ubiquitous material for microcontact printing, yet there are few methods available to pattern a completed PDMS stamp in a single step. It is shown here that electron beam lithography (EBL) is effective in writing patterns directly onto cured PDMS stamps, thus overcoming the need for multiple patterning steps. Not only does this method allow the modification of an existing lithographic pattern, but new 3D features such as cones, pits, and channels can also be fabricated. EBL can also be used to fabricate PDMS masks for photolithography whereby 1:1 pattern transfer into a photoresist is achieved. Additionally, direct EBL writing of surface chemical features has been achieved using a PDMS stamp coated with a self-assembled monolayer. An electrostatic mechanism appears to be operative in the EBL patterning process, as supported by calculations, thermogravimetric analysis, time-of-flight secondary ion mass spectroscopy, optical and atomic force microscopy, and chemical functionalization assays.     

喷墨打印聚合物薄膜均匀性调控研究进展

聚合物发光显示材料具有发光颜色在全可见光区可调、可溶液简单加工及适用于柔性大面积基底的特点,成为目前研究的热点。 在聚合物发光薄膜图案化技术中,喷墨打印因为具有加工过程简单高效、适用于溶液方式加工、柔性的加工过程等特点而被认为是最具有应用潜力的技术。 高质量聚合物薄膜的制备是高精度发光显示器件制作的关键,但喷墨打印液滴在干燥过程中通常伴随着“咖啡环”现象,造成薄膜不均匀沉积。 因此,消除“咖啡环”现象,实现聚合物薄膜的均匀沉积,是喷墨打印高性能器件的重要研究方向。 本文主要论述了“咖啡环”效应的产生机理,如何抑制喷墨打印聚合物薄膜加工过程中的“咖啡环”效应,最终实现聚合物薄膜均匀性调控。     

Topography printing to locally control wettability

This paper reports a new patterning method, which utilizes NaOH to facilitate the irreversible binding between the PDMS stamp and substrates and subsequent cohesive mechanical failure to transfer the PDMS patterns. Our method shows high substrate tolerance and can be used to "print" various PDMS geometries on a wide range of surfaces, including Si100, glass, gold, polymers, and patterned SU8 photoresist. Using this technique, we are able to locally change the wettability of substrate surfaces by printing well-defined PDMS architectures on the patterned SU8 photoresist. It is possible to generate differential wetting and dewetting properties in microchannels and in the PDMS printed area, respectively.     

Double transfer printing of small volumes of liquids

We report here a technique to print small volumes of liquid on a hydrophobic substrate. This process is based on the control of the critical parameters that govern a quasi-equilibrium liquid transfer process from one surface to another. We present a qualitative model that describes the physics of a transfer printing process between hydrophobic surfaces, and we use the parameters outlined in this model to manipulate the amount of liquid transferred between surfaces. We demonstrate the printing of discrete, small volumes (approximately 70 fL) of different liquid inks on a polymer substrate starting with volumes that are 8 orders of magnitude larger (a droplet of approximately 10 microL) in a simple two-step procedure.     

Multicomponent polymer brushes

This article describes a general synthetic route to laterally distinctive multicomponent polymer brushes on gold. The procedure involves repeated surface patterning using microcontact printing (muCP) of initiator-terminated thiols without backfilling with inert thiols and surface-initiated atomic transfer radical polymerization steps. In between brush growth, the remaining initiator moieties are deactivated to avoid reinitiation on existing brushes. Optical and fluorescence microscopy, atomic force microscopy, attenuated total reflectance Fourier transform infrared spectroscopy, and X-ray photoelectron spectroscopy have been used to characterize every step of this procedure. We found that brushes can be grown from initiator-modified surfaces that contain bare gold areas and that these areas remain available for further patterning using muCP. To demonstrate the flexibility of this approach, surfaces containing four different polymer brushes in patterns ranging from 2 x 4 microm lines to 20 x 20 microm squares were fabricated. The range of chemical functionalities incorporated includes cationic and anionic polyelectrolytes, as well as thermally responsive polymers.     

Micro/nanopatterning of proteins via contact printing using high aspect ratio PMMA stamps and nanoimprint apparatus

Micro- and nanoscale protein patterns have been produced via a new contact printing method using a nanoimprint lithography apparatus. The main novelty of the technique is the use of poly(methyl methacrylate) (PMMA) instead of the commonly used poly(dimethylsiloxane) (PDMS) stamps. This avoids printing problems due to roof collapse, which limits the usable aspect ratio in microcontact printing to 10:1. The rigidity of the PMMA allows protein patterning using stamps with very high aspect ratios, up to 300 in this case. Conformal contact between the stamp and the substrate is achieved because of the homogeneous pressure applied via the nanoimprint lithography instrument, and it has allowed us to print lines of protein approximately 150 nm wide, at a 400 nm period. This technique, therefore, provides an excellent method for the direct printing of high-density sub-micrometer scale patterns, or, alternatively, micro-/nanopatterns spaced at large distances. The controlled production of these protein patterns is a key factor in biomedical applications such as cell-surface interaction experiments and tissue engineering.