The yield surface of viscoelastic and plastic fluids in a vane viscometer

Vane viscometers are often used to investigate the low shear rate properties of plastic fluids. The shear stress is determined by assuming that the material is held in the space between the vane blades so that it behaves like a rigid cylinder. Experimental evidence supports this assumption and the aim of the present study is to model numerically the yield process in a vane rheometer using viscoelastic and plastic fluids. The finite element method has been used to model the behavior of Herschel-Bulkley (Bingham), Casson and viscoelastic (Maxwell type) fluids. The penalty function approach for the pressure approximation and a rotating reference frame are used together with fine meshes containing more than 1300 elements. The results show that for Herschel-Bulkley (Bingham), and Casson fluids a rotating rigid cylinder of fluid is trapped inside the periphery of the vane, the shear stress is uniformly distributed over the surface of the cylinder. Finally a modified second order fluid is used to simulate the viscoelastic behaviour, anticipated to be an intermediate between the elastic deformation and the plastic flow, to provide a more realistic simulation of the yield process about a vane. In this case, contrast with the concentration of the elastic strain rate at the blade tips, a nearly uniform distribution of the plastic shear rate is still found. This implies that the plastic shear always distributes uniformly during the entire yielding process. Evidently the assumption of uniform shear on a rotating cylinder of material occluded in the blades of a vane is a valid and useful model for many types of fluid possessing a yield stress.     

Squeeze-flow and vane rheometry of a gas–liquid foam

The rheology and slip of a dry shaving foam are investigated using squeeze-flow and rotating-vane methods. Constant-force squeeze flow between planar surfaces is used to study the effect of surface roughness on slip and to obtain the yield stress. Non-slip vane measurements are used to obtain the linear shear viscosity and elasticity at small strains, and the yield stress and strain at large strains. Data are compared with the small-strain Maxwell and Kelvin–Voigt linear-viscoelastic models. An apparent dependence of the yield stress and elasticity on the rotational speed of the vane is shown to result from time-dependent rheological parameters as the foam ages. The effect of viscosity in the pre-yield region may give an erroneous identification of yield.     

A study of the strength characteristics of marine sediments utilizing a submersible: A. L. Inderbitzen and F. SimpsonASTM Spec. Techn. Publ. No. STP 501, 204–215 (1972)

One of the tasks of the Lockheed Missiles and Space Company's submersible Deep Quest has been to obtain detailed information on the strength characteristics of the sea floor. Continuing projects, carried out with a corer and a vane shear machine mounted on the submersible, are a comparison of in-place and laboratory vane shear strength values and an investigation of the lateral and vertical variability of in-place shear strength. The area being investigated for these projects is approximately 13 nautical miles southwest of San Diego, Calif., on the floor of the San Diego Trough at a depth of 4050 ft. Because the projects are still incomplete, no definitive conclusions can be made. However, initial results indicate inconsistencies in the difference between in-place and laboratory vane shear strength values. Lateral variability between in-place vane shear strength measurements does not appear to be related to distance test locations. Vertical variability in in-place vane shear strength values appears to decrease with depth into the sediment.     

A numerical study of the flow of Bingham-like fluids in two-dimensional vane and cylinder rheometers using a smoothed particle hydrodynamics (SPH) based method

In this paper, a Lagrangian formulation of the Navier–Stokes equations, based on the smoothed particle hydrodynamics (SPH) approach, was applied to determine how well rheological parameters such as plastic viscosity can be determined from vane rheometer measurements. First, to validate this approach, a Bingham/Papanastasiou constitutive model was implemented into the SPH model and tests comparing simulation results to well established theoretical predictions were conducted. Numerical simulations for the flow of fluids in vane and coaxial cylinder rheometers were then performed. A comparison to experimental data was also made to verify the application of the SPH method in realistic flow geometries. Finally, results are presented from a parametric study of the flow of Bingham fluids with different yield stresses under various applied angular velocities of the outer cylindrical wall in the vane and coaxial cylinder rheometers. The stress, strain rate and velocity profiles, especially in the vicinity of the vane blades, were computed. By comparing the calculated stress and flow fields between the two rheometers, the validity of the assumption that the vane could be approximated as a cylinder for measuring the rheological properties of Bingham fluids at different shear rates was tested.     

Viscoelastic plastic rheological model for particle filled polymer melts

A viscoelastic plastic model for suspension of small particles in polymer melts has been developed. In this model, the total stress is assumed to be the sum of stress in the polymer matrix and the filler network. A nonlinear viscoelastic model along with a yield criterion were used to represent the stresses in the polymer matrix and the filler network, respectively. The yield function is defined in terms of differential equations with an internal parameter. The internal parameter models the evolution of structure changes during floc rupture and restoration. The theoretical results were obtained for steady and oscillatory shear flow and compared with experimental data for particle filled thermoplastic melt. The experimental data included the steady state shear strress over a wide range of shear rates, the transient stress in a start up shear flow, stress relaxation after cessation of a steady state shear flow, the step shear and the oscillatory shear flow at various amplitudes.     

Stress relaxation as a microstructural probe for immiscible polymer blends

Relaxation has been investigated in immiscible blends that consist of slightly viscoelastic components. Both the shear and normal stresses have been measured after cessation of steady shear flow as well as after transient shear histories. The latter can generate a fibrillar structure which can relax by either retraction or break-up via end-pinching or Rayleigh instabilities. Each of these three relaxation mechanisms is reflected in the shape of the stress curves, from which also the corresponding structural time scales can be deduced. The experimental results have been used to evaluate the Doi-Ohta and Lee-Park models for immiscible blends. The scaling relations by Doi-Ohta are confirmed by the experimental results, but none of the existing models can correctly predict the complex relaxation behaviour observed for a highly deformed droplet phase. In the present study an alternative approach has been proposed. The stress relaxation due to fibril break-up via Rayleigh instabilities has been predicted successfully by combining physical models for the structural changes with the basic approach of the Doi-Ohta model.     

Transient shear flow properties of fiber-filled polyethylene melts

The growth and relaxation of shear and normal stresses have been investigated for glass and carbon fiber-filled polyethylene melts over a wide range of shear rates and temperatures by means of a cone-and-plate rheogoniometer. Flow parameters and flow curves characterizing the stress overshoot and relaxation phenomena of the fiber-filled systems were determined experimentally. The influence of fiber loading, fiber size and temperature on the transient flow parameters are discussed.Predictions by the Meister and Bogue constitutive equations were compared with the experimental data for the transient shear and normal stresses. These equations predict satisfactorily the non-linear transient shear flow of polymer melts and its fiber-filled systems.     

Rheo-PIV of a yield-stress fluid in a capillary with slip at the wall

An analysis of the yielding and flow behavior of a model yield-stress fluid, 0.2 wt% Carbopol gel, in a capillary with slip at the wall has been carried out in the present work. For this, a study of the flow kinematics in a capillary rheometer was performed with a two-dimensional particle image velocimetry (PIV) system. Besides, a stress-controlled rotational rheometer with a vane rotor was used as an independent way to measure the yield stress. The results in this work show that in the limit of resolution of the PIV technique, the flow behavior agrees with the existence of a yield stress, but there is a smooth solid?Cliquid transition in the capillary flow curve, which complicates the determination of the yield stress from rheometrical data. This complication, however, is overcome by using the solely velocity profiles and the measured wall shear stresses, from which the yield-stress value is reliably determined. The main details of the kinematics in the presence of slip were all captured during the experiments, namely, a purely plug flow before yielding, the solid?Cliquid transition, as well as the behavior under flow, respectively. Finally, it was found that the slip velocity increases in a power-law way with the shear stress.     

The contribution of frictional contacts to the shear strength of coarse glass bead powders and slurries

This paper investigates the use of the shear vane technique as a means of determining frictional and cohesive interparticle force contributions to the shear strength of coarse glass bead powders and slurries. To this end, the shear strength of 203-μm glass beads in air and slurried in water and kaolinite suspensions was determined as a function of vane immersion depth, vane geometry, and container size. Both vane immersion depth and container diameter are found to significantly impact the shear strength measured using the vane technique. An equation describing interparticle frictional and cohesive contributions to shear vane measurements was derived in an effort to describe the experimental results. A Janssen stress distribution model for granular materials forms the basis for this equation and appears to explain the behavior of shear strength measurements at varying immersion depths. The presence of the Janssen stress distribution can affect the interpretation of shear vane results. Rather than shear strength being a material property, as is the case with flocculated colloid slurries and polymer solutions, shear strength becomes a process property where vane depth, container size, and container material can result in significant measurement variations. Such parameters should be considered before using the shear vane results on applications involving granular material components.US Department of Energy Environmental Management Science Program project no. 90162.     

The use of a generalized model based on the relaxation spectrum for calculation of the first normal stress difference from a flow curve

In this work a derivation has been made of a model based on the relaxation spetrum. This model can be used for the calculation of the first normal stress difference from a flow curve. The model has been generalized in order to describe better shear rate dependence of the first normal stress difference. Predictions of the generalized model are compared with experimental data. The comparison has been made for materials with dependencies taken from the literature, and also for materials investigated by the authors of this work.     

Yield stress of structured fluids measured by squeeze flow

Various structured fluids were placed between the parallel circular plates of a squeeze-flow rheometer and squeezed by a force F until the fluid thickness h was stationary. Fluid thickness down to a few microns could be measured. Most fluids showed two kinds of dependence of f on h according to an experimentally-determined thickness h ^*. If h > h ^* then F varied in proportion to h ⁻¹ as predicted by Scott (1931) for a fluid with a shear yield stress τ₀. The magnitude of τ₀ from squeeze-flow data in this region was compared with the yield stress measured by the vane method. For some fluids τ₀ measured by squeeze flow was less than the vane yield stress, suggesting that the yield stress of fluid in contact with the plates was less than the bulk yield stress. If h < h ^* then F varied approximately as h ^−5/2 and the squeeze-flow data in this region analysed with Scott's relationship gave a yield stress which increased as the fluid thickness decreased. This previously unreported effect may result from unconnected regions of large yield stress in the fluid of size similar to h ^* which are not sensed by the vane and which become effective in squeeze flow only when h < h ^*. Received: 13 December 1999/Accepted: 4 January 2000     

Relations between stress growth and stress relaxation functions

The stress relaxation function after steady shear flow and the stress growth function at inception of steady flow are derived for several constitutive equations of the integral and differential types. Relationships between these functions are deduced and discussed.     

Rheology of pulp suspensions using ultrasonic Doppler velocimetry

Conventional rheometry coupled with local velocity measurements (ultrasonic Doppler velocimetry) are used to study the flow behaviour of various commercial pulp fibre suspensions at fibre mass concentrations ranging from 1 to 5 wt.%. Experimental data obtained using a stress-controlled rheometer by implementing a vane in large cup geometry exhibits apparent yield stress values which are lower than those predicted before mainly due to existence of apparent slip. Pulp suspensions exhibit shear-thinning behaviour up to a high shear rate value after which Newtonian behaviour prevails. Local velocity measurements prove the existence of significant wall slippage at the vane surface. The velocimetry technique is also used to study the influence of pH and lignin content on the flow behaviour of pulp suspensions. The Herschel–Bulkley constitutive equation is used to fit the local steady-state velocity profiles and to predict the steady-state flow curves obtained by conventional rheometry. Consistency between the various sets of data is found for all suspensions studied, including apparent yield stress, apparent wall slip and complete flow curves.     

Rheology and flow-birefringence from viscoelastic polymer-clay solutions

 The shear orientation of viscoelastic clay-polymer solutions was investigated by means of rheology and flow birefringence (Δn). The polymer chains are in dynamic adsorption/desorption equilibrium with the clay particles to form a “network”. The elastic behavior of the network was characterized by constant stress, oscillatory shear, and stress relaxation experiments. Constant stress experiments indicated a yield stress upon which shear flow started and no strain recovery could be observed. Oscillatory shear experiments showed a broad elastic region followed by flow when a critical strain was reached. Stress relaxation experiments showed several relaxation times when the same critical strain was reached. Experiments under steady flow characterized the transient behavior of the network. With increasing steady shear rate a pronounced minimum in birefringence was observed at a critical shear rate. The shear rate dependent viscosity showed near power law behavior and no corresponding critical feature. While birefringence detects orientational effects on a microscopic length scale, rheology averages over macroscopic changes in the sample. The same degree of orientation could be achieved under constant shear rate or constant stress conditions. Received: 25 January 2001 Accepted: 22 May 2001     

Determination of yield stress fluid behaviour from inclined plane test

The aim of this paper is to determine precisely under which conditions an inclined plane can be used as a rheometer, which could represent a practical and rapid technique for various types of industrial or natural viscoplastic coarse suspensions. We first examine its efficiency and relevancy for determining fluid yield stress in a straight way by measuring the deepest fluid layer able to stay on the inclined plane. We have made experiments with different materials (clay-water suspensions) whose yield stress ranged from 35 to 90 Pa, using 1 m long open rectangular channels with a slope ranging from 10 to 30° and a width ranging from 5 to 25 cm. Our procedure involved measuring the final fluid depth far from edges a long time after the end of the slow gravity-induced emptying of a dam placed upstream. The fluid yield stress was also estimated independently by fitting a Herschel-Bulkley model to simple shear rheometry data obtained within a relatively wide shear rate range. A good agreement between inclined rectangular channel tests and independent usual rheometrical tests is obtained even for aspect ratios (flow depth to channel width ratio) as large as 1 when one assumes that, when the fluid has stopped, the side and bottom wall shear stresses are equal to the fluid yield stress. These results prove the efficiency of the inclined plane test for determining yield stress when appropriate experimental precautions are taken for both tests. In addition we examine the possibility of determining the simple shear flow curve of a mud suspension from fluid depth, velocity and discharge measurements of different steady flows in a wide open channel (8 m long; 60 cm wide) equipped with a recirculating system. The results obtained from inclined plane tests are in good agreement with independent rheometrical data (with torsional geometries). However it is technically difficult to cover a wide shear rate range from the inclined plane technique since this requires a rather wide channel flow rate range.     

Measuring static yield stress of electrorheological fluids using the slotted plate device

An electrorheological (ER) response is defined as the dramatic change in rheological properties of a suspension of small particles due to the application of a large electric field transverse to the direction of flow. ER fluids are typically composed of nonconducting or semiconducting particles dispersed in a nonconducting continuous phase. A sufficiently large electric field will cause ER fluids to solidify, giving rising to a yield stress. Many applications in torque and stress transfer devices were proposed employing the reversible yielding behavior of ER fluids. Successful applications depend on a large yield stress of ER fluids and therefore accurate measurements of the yield stress of ER fluids are required. Reported experimental yield stresses of ER fluids have been dynamic yield stresses obtained by extrapolating the shear stress–shear rate data to zero-shear rate. It would be very helpful to the understanding of ER behaviors and the applications of ER fluids to be able to measure the static yield stress of ER fluids accurately. The slotted plate technique has been shown to be a successful method to determine the static yield stress of suspensions. The values obtained via the slotted plate method are static yield stress as the platform is designed for extremely low-speed motion. In this study, we modified the slotted plate device for the application of large electric fields and measured the static yield stress of TiO₂ ER fluids under various electric fields. The measured static yield stress values are also compared with the static yield stress values from a commercial rheometer.     

Wall slip of mayonnaises in viscometers

The shear flow of mayonnaise is generally characterized by an apparent yield stress, shear thinning in steady flow, stress overshoots upon inception of flow and other time-dependent effects. These observations are usually understood to be the result of structural rearrangement within the material. Additionally and separately, the possibility that emulsions may exhibit apparent wall slip on a microscopic scale at a solid-liquid boundary has been reported by some researchers. Thus, observed rheological behavior is likely to be the result of the interplay between these two phenomena. In the present work, it is demonstrated that when measurements are sought to be made on mayonnaise using rotational viscometers visible wall slip occurs, rendering such instruments ineffective for the purpose of making viscosity measurements even at shear rates as low as 10^–3s^–1. The factors that influence the onset and extent of slip are investigated with the help of parallel plate viscometers, and it is concluded that the observed “yielding” of mayonnaise is actually an artifact of the onset of macroscopic slip. Slip effects are also found in capillary flow but are ameliorated with increasing shear rate. To circumvent these problems, it is proposed that extensional viscometry be employed for determining the flow behavior of mayonnaises. Received: 18 August 1997 Accepted: 1 April 1998     

Solutions of xanthan gum/guar gum mixtures: shear rheology,porous media flow,and solids transport in annular flow

Mixtures of xanthan and guar gum in aqueous solution were studied in two flow situations: simple shear and porous media. In addition, solids transport in vertical annular flow of sand suspensions was explored. The zero shear rate viscosity of the solutions displayed a pronounced synergy: the viscosity of the mixture is higher than that of the polymer solutions in a wide range of relative concentrations of the two polymers, in agreement with previous literature. However, at relatively high shear rates, the viscosity approaches the value of the more viscous xanthan gum solutions at mass fractions of xanthan gum between 0.1 and 0.15, and the degree of synergy substantially decreases. Stress relaxation experiments in simple shear indicate that the polymer mixtures exhibit a well-defined yield stress after relaxation that is absent in solutions of pure polymers. In porous media flow experiments, a synergistic behavior mimicking the shear flow results was obtained for the polymer mixtures at low shear rates. However, at a critical shear rate, the apparent viscosity in porous media flows exceeds the shear viscosity due to the elongational nature of flow in the pores. The solids transport capacity in annular flows is well-represented by trends in shear viscosity and stress relaxation behavior. However, the lack of viscosity synergy at high shear rates limits the applicability of the mixtures as a way to improve solids suspension capacity in annular flows.     

A general method for obtaining shear stress and normal stress functions from parallel disk rheometry data

The problems of converting the torque and normal force versus rim shear rate data generated by parallel disk rheometers into shear stress and normal stress difference as functions of shear rate are formulated as two independent integral equations of the first kind. Tikhonov regularization is used to obtain approximate solutions of these equations. This way of handling parallel disk rheometer data has the advantage that it is independent of the rheological constitutive equation and noise amplification is kept under control by the user-specified parameter in Tikhonov regularization. If the fluid under test exhibits a yield stress, Tikhonov regularization computation will simultaneously give an estimate of the yield stress. The performance of this method is demonstrated by applying it to a number of data sets taken from the published literature and to laboratory measurements conducted specifically for this investigation.     

Friction relaxation model for fast transient flows application to water hammer in two-phase flow – The WAHA code

The paper deals with the problem of the wall shear stress during rapid transient 1D flows in a piping system caused by water hammers in two-phase flow induced by a fast valve closure. The evolution of the transient wall shear stress is interpreted in terms of two steps. The first step is a sudden and dramatic change of the wall shear stress due to the passage of the pressure wave. The second step is a relaxation process of the shear stress which is modeled from the Extended Irreversible Thermodynamics theory. The friction relaxation model (FRM) presented in the first part of this paper describes both steps of the evolution of the wall shear stress during water hammers. The second part of the paper deals with the application of the FRM model as a closure law in the WAHA code. The main purpose of the WAHA code is to predict various situations relative to single- and two-phase water hammer transients in piping systems. The last part of the paper deals with the simulation of several cases from the UMSICHT databank using the adapted WAHA computer code with the FRM model. The results of these simulations are systematically compared with the experimental data. It is concluded that the new FRM model has a clear effect on water hammer pressure wave damping and on the pressure wave propagation velocity.