Efficient Fe‐Co‐N‐C Electrocatalyst Towards Oxygen Reduction Derived from a Cationic CoII‐based Metal–Organic Framework Modified by Anion‐Exchange with Potassium Ferricyanide

Fe‐Co‐N‐C electrocatalysts have proven superior to their counterparts (e.g. Fe‐N‐C or Co‐N‐C) for the oxygen reduction reaction (ORR). Herein, we report on a unique strategy to prepare Fe‐Co‐N‐C?x (x refers to the pyrolysis temperature) electrocatalysts which involves anion‐exchange of [Fe(CN)₆]^3? into a cationic Co^II‐based metal‐organic framework precursor prior to heat treatment. Fe‐Co‐N‐C‐900 exhibits an optimal ORR catalytic performance in an alkaline electrolyte with an onset potential (E_onset: 0.97 V) and half‐wave potential (E_1/2: 0.86 V) comparable to that of commercial Pt/C (E_onset=1.02 V; E_1/2=0.88 V), which outperforms the corresponding Co‐N‐C‐900 sample (E_onset=0.92 V; E_1/2=0.84 V) derived from the same MOF precursor without anion‐exchange modification. This is the first example of Fe‐Co‐N‐C electrocatalysts fabricated from a cationic Co^II‐based MOF precursor that dopes the Fe element via anion‐exchange, and our current work provides a new entrance towards MOF‐derived transition‐metal (e.g. Fe or Co) and nitrogen‐codoped carbon electrocatalysts with excellent ORR activity.     

Nitrogen‐Doped Carbon Nanosheets with Size‐Defined Mesopores as Highly Efficient Metal‐Free Catalyst for the Oxygen Reduction Reaction

Nitrogen‐doped carbon nanosheets (NDCN) with size‐defined mesopores are reported as highly efficient metal‐free catalyst for the oxygen reduction reaction (ORR). A uniform and tunable mesoporous structure of NDCN is prepared using a templating approach. Such controlled mesoporous structure in the NDCN exerts an essential influence on the electrocatalytic performance in both alkaline and acidic media for the ORR. The NDCN catalyst with a pore diameter of 22 nm exhibits a more positive ORR onset potential than that of Pt/C (?0.01 V vs. ?0.02 V) and a high diffusion‐limited current approaching that of Pt/C (5.45 vs. 5.78 mA cm^?2) in alkaline medium. Moreover, the catalyst shows pronounced electrocatalytic activity and long‐term stability towards the ORR under acidic conditions. The unique planar mesoporous shells of the NDCN provide exposed highly electroactive and stable catalytic sites, which boost the electrocatalytic activity of metal‐free NDCN catalyst.     

Hyperporous‐Carbon‐Supported Nonprecious Metal Electrocatalysts for the Oxygen Reduction Reaction

Highly porous carbonaceous nonprecious metal catalysts for the oxygen reduction reaction are prepared by carbonization of low‐cost metalloporphyrin‐based hyper‐crosslinked polymers (MPH‐X). With high surface area (2768 m² g⁻¹), hierarchical porous structure, and high metal loading (9.97 wt %), the obtained hyperporous carbon MPH‐Fe/C catalyst exhibits high oxygen reduction reaction (ORR) activity with a half‐wave potential (0.816 V) that is comparable to the 0.819 V of commercial Pt/C. Stability tests reveal that MPH‐Fe/C also exhibits outstanding long‐term durability and methanol tolerance. Our findings may offer an alternative approach to produce nonprecious metal ORR catalysts on a large scale owing to the low‐cost MPH‐X precursors with diverse metal types.     

Single‐Atom Cr−N4 Sites Designed for Durable Oxygen Reduction Catalysis in Acid Media

Single‐atom catalysts (SACs) are attracting widespread interest for the catalytic oxygen reduction reaction (ORR), with Fe?N_x SACs exhibiting the most promising activity. However, Fe‐based catalysts suffer serious stability issues as a result of oxidative corrosion through the Fenton reaction. Herein, using a metal‐organic framework as an anchoring matrix, we for the first time obtained pyrolyzed Cr/N/C SACs for the ORR, where the atomically dispersed Cr is confirmed to have a Cr?N₄ coordination structure. The Cr/N/C catalyst exhibits excellent ORR activity with an optimal half‐wave potential of 0.773 V versus RHE. More excitingly, the Fenton reaction is substantially reduced and, thus, the final catalysts show superb stability. The innovative and robust active site for the ORR opens a new possibility to circumvent the stability issue of the non‐noble metal ORR catalysts.     

Pyrolytic Carbon‐coated Cu‐Fe Alloy Nanoparticles with High Catalytic Performance for Oxygen Electroreduction

Well‐dispersed carbon‐coated or nitrogen‐doped carbon‐coated copper‐iron alloy nanoparticles (FeCu@C or FeCu@C?N) in carbon‐based supports are obtained using a bimetallic metal‐organic framework (Cu/Fe‐MOF‐74) or a mixture of Cu/Fe‐MOF‐74 and melamine as sacrificial templates and an active‐component precursor by using a pyrolysis method. The investigation results attest formation of Cu?Fe alloy nanoparticles. The obtained FeCu@C catalyst exhibits a catalytic activity with a half‐wave potential of 0.83 V for oxygen reduction reaction (ORR) in alkaline medium, comparable to that on commercial Pt/C catalyst (0.84 V). The catalytic activity of FeCu@C?N for ORR (E_half‐wave=0.87 V) outshines all reported analogues. The excellent performance of FeCu@C?N should be attributed to a change in the energy of the d‐band center of Cu resulting from the formation of the copper–iron alloy, the interaction between alloy nanoparticles and supports and N‐doping in the carbon matrix. Moreover, FeCu@C and FeCu@C?N show better electrochemical stability and methanol tolerance than commercial Pt/C and are expected to be widely used in practical applications.     

Stability of Fe‐N‐C Catalysts in Acidic Medium Studied by Operando Spectroscopy

Fundamental understanding of non‐precious metal catalysts for the oxygen reduction reaction (ORR) is the nub for the successful replacement of noble Pt in fuel cells and, therefore, of central importance for a technological breakthrough. Herein, the degradation mechanisms of a model high‐performance Fe‐N‐C catalyst have been studied with online inductively coupled plasma mass spectrometry (ICP‐MS) and differential electrochemical mass spectroscopy (DEMS) coupled to a modified scanning flow cell (SFC) system. We demonstrate that Fe leaching from iron particles occurs at low potential (<0.7 V) without a direct adverse effect on the ORR activity, while carbon oxidation occurs at high potential (>0.9 V) with a destruction of active sites such as FeN_xC_y species. Operando techniques combined with identical location‐scanning transmission electron spectroscopy (IL‐STEM) identify that the latter mechanism leads to a major ORR activity decay, depending on the upper potential limit and electrolyte temperature. Stable operando potential windows and operational strategies are suggested for avoiding degradation of Fe‐N‐C catalysts in acidic medium.     

Boosting ORR Catalytic Activity by Integrating Pyridine‐N Dopants,a High Degree of Graphitization,and Hierarchical Pores into a MOF‐Derived N‐Doped Carbon in a Tandem Synthesis

N‐doped carbon materials represent promising metal‐free electrocatalysts for the oxygen reduction reaction (ORR), the cathode reaction in fuel cells, metal–air batteries, and so on. A challenge for optimizing the ORR catalytic activities of these electrocatalysts is to tune their local structures and chemical compositions in a rational and controlled way that can achieve the synergistic function of each factor. Herein, we report a tandem synthetic strategy that integrates multiple contributing factors into an N‐doped carbon. With an N‐containing MOF (ZIF‐8) as the precursor, carbonization at higher temperatures leads to a higher degree of graphitization. Subsequent NH₃ etching of this highly graphitic carbon enabled the introduction of a higher content of pyridine‐N sites and higher porosity. By optimizing these three factors, the resultant carbon materials displayed ORR activity that was far superior to that of carbon derived from a one‐step pyrolysis. The onset potential of 0.955 V versus a reversible hydrogen electrode (RHE) and the half‐wave potential of 0.835 V versus RHE are among the top ranks of metal‐free ORR catalysts and are comparable to commercial Pt/C (20 wt %) catalysts. Kinetic studies revealed lower H₂O₂ yields, higher electron‐transfer numbers, and lower Tafel slopes for these carbon materials compared with that derived from a one‐step carbonization. These findings verify the effectiveness of this tandem synthetic strategy to enhance the ORR activity of N‐doped carbon materials.     

Low‐Pt Loaded on a Vanadium Nitride/Graphitic Carbon Composite as an Efficient Electrocatalyst for the Oxygen Reduction Reaction

The high cost of platinum electrocatalysts for the oxygen reduction reaction (ORR) has hindered the commercialization of fuel cells. An effective support can reduce the usage of Pt and improve the reactivity of Pt through synergistic effects. Herein, the vanadium nitride/graphitic carbon (VN/GC) nanocomposites, which act as an enhanced carrier of Pt nanoparticles (NPs) towards ORR, have been synthesized for the first time. In the synthesis, the VN/GC composite could be obtained by introducing VO₃^? and [Fe(CN)₆]^4? ions into the polyacrylic weak‐acid anion‐exchanged resin (PWAR) through an in‐situ anion‐exchanged route, followed by carbonization and a subsequent nitridation process. After loading only 10 % Pt NPs, the resulting Pt‐VN/GC catalyst demonstrates a more positive onset potential (1.01 V), higher mass activity (137.2 mA mg^?1), and better cyclic stability (99 % electrochemical active surface area (ECSA) retention after 2000 cycles) towards ORR than the commercial 20 % Pt/C. Importantly, the Pt‐VN/GC catalyst mainly exhibits a 4 e^?‐transfer mechanism and a low yield of peroxide species, suggesting its potential application as a low‐cost and highly efficient ORR catalyst in fuel cells.     

Porous Mn2O3: A Low‐Cost Electrocatalyst for Oxygen Reduction Reaction in Alkaline Media with Comparable Activity to Pt/C

Preparing nonprecious metal catalysts with high activity in the oxygen reduction reaction (ORR) can promote the development of energy conversion devices. Support‐free porous Mn₂O₃ was synthesized by a facile aerosol‐spray‐assisted approach (ASAA) and subsequent thermal treatment, and exhibited ORR activity that is comparable to commercial Pt/C The catalyst also exhibits notably higher activity than other Mn‐based oxides, such as Mn₃O₄ and MnO₂. The rotating ring disk electrode (RRDE) study indicates a typical 4‐electron ORR pathway on Mn₂O₃. Furthermore, the porous Mn₂O₃ demonstrates considerable stability and a good methanol tolerance in alkaline media. In light of the low cost and high earth abundance of Mn, the highly active Mn₂O₃ is a promising candidate to be used as a cathode material in metal–air batteries and alkaline fuel cells.     

Cu Nanoparticles Embedded in N‐Doped Carbon Materials for Oxygen Reduction Reaction

Development of eco‐friendly, cost‐effective, and high‐performance electrocatalysts to replace precious metal platinum for oxygen reduction reaction (ORR) has received increasing attention. Herein, we adopt a facile one‐pot strategy to embed Cu nanoparticles onto N‐doped carbon‐graphene (Cu@NC‐700). The Cu@NC‐700 exhibits robust and efficient ORR catalysis with positive half‐wave potential (~0.86 V vs. RHE) and low Tafel slope (33.9 mV?dec^–1) in 0.1 M KOH solution. Meanwhile, it manifests remarkable electrochemical stability, and strong tolerance to methanol crossover and carbon monoxide poisoning. The synergistic effect between Cu‐N‐C sites, Cu nanoparticles, and N‐doped carbon support speeds up ORR electrocatalysis.     

Titanium Dioxide‐Grafted Copper Complexes: High‐Performance Electrocatalysts for the Oxygen Reduction Reaction in Alkaline Media

The sluggish kinetics of the oxygen reduction reaction (ORR) at the cathodes of fuel cells significantly hampers fuel cell performance. Therefore, the development of high‐performance, non‐precious‐metal catalysts as alternatives to noble metal Pt‐based ORR electrocatalysts is highly desirable for the large‐scale commercialization of fuel cells. TiO₂‐grafted copper complexes deposited on multiwalled carbon nanotubes (CNTs) form stable and efficient electrocatalysts for the ORR. The optimized catalyst composite CNTs@TiO₂–ZA–[Cu(phen)(BTC)] shows surprisingly high selectivity for the 4 e^? reduction of O₂ to water (approximately 97 %) in alkaline solution with an onset potential of 0.988 V vs. RHE, and demonstrates superior stability and excellent tolerance for the methanol crossover effect in comparison to a commercial Pt/C catalyst. The copper complexes were grafted onto the surface of TiO₂ through coordination of an imidazole‐containing ligand, zoledronic acid (ZA), which binds to TiO₂ through its bis‐phosphoric acid anchoring group. Rational optimization of the copper catalyst’s ORR performance was achieved by using an electron‐deficient ligand, 5‐nitro‐1,10‐phenanthroline (phen), and bridging benzene‐1,3,5‐tricarboxylate (BTC). This facile approach to the assembly of copper catalysts on TiO₂ with rationally tuned ORR activity will have significant implications for the development of high‐performance, non‐precious‐metal ORR catalysts.     

Electrochemical Preparation of N‐Doped Cobalt Oxide Nanoparticles with High Electrocatalytic Activity for the Oxygen‐Reduction Reaction

Nitrogen‐doped CoO (N‐CoO) nanoparticles with high electrocatalytic activity for the oxygen‐reduction reaction (ORR) were fabricated by electrochemical reduction of CoCl₂ in acetonitrile solution at cathodic potentials. The initially generated, highly reactive nitrogen‐doped Co nanoparticles were readily oxidized to N‐CoO nanoparticles in air. In contrast to their N‐free counterparts (CoO or Co₃O₄), N‐CoO nanoparticles with a N content of about 4.6 % exhibit remarkable ORR electrocatalytic activity, stability, and immunity to methanol crossover in an alkaline medium. The Co?N_x active sites in the CoO nanoparticles are held responsible for the high ORR activity. This work opens a new path for the preparation of nitrogen‐doped transition metal oxide nanomaterials, which are promising electrocatalysts for fuel cells.     

Efficient Oxygen Reduction Reaction (ORR) Catalysts Based on Single Iron Atoms Dispersed on a Hierarchically Structured Porous Carbon Framework

Single Fe atoms dispersed on hierarchically structured porous carbon (SA‐Fe‐HPC) frameworks are prepared by pyrolysis of unsubstituted phthalocyanine/iron phthalocyanine complexes confined within micropores of the porous carbon support. The single‐atom Fe catalysts have a well‐defined atomic dispersion of Fe atoms coordinated by N ligands on the 3D hierarchically porous carbon support. These SA‐Fe‐HPC catalysts are comparable to the commercial Pt/C electrode even in acidic electrolytes for oxygen reduction reaction (ORR) in terms of the ORR activity (E_1/2=0.81 V), but have better long‐term electrochemical stability (7 mV negative shift after 3000 potential cycles) and fuel selectivity. In alkaline media, the SA‐Fe‐HPC catalysts outperform the commercial Pt/C electrode in ORR activity (E_1/2=0.89 V), fuel selectivity, and long‐term stability (1 mV negative shift after 3000 potential cycles). Thus, these nSA‐Fe‐HPCs are promising non‐platinum‐group metal ORR catalysts for fuel‐cell technologies.     

Synthesis and characterization of iron‐ and nitrogen‐functionalized graphene catalysts for oxygen reduction reaction

Iron‐ and nitrogen‐functionalized graphene (Fe‐N‐G), as well as iron‐ and nitrogen‐functionalized oxidized graphene (Fe‐N‐Gox) catalysts were synthesized as non‐noble metal electrocatalysts for oxygen reduction reaction (ORR). The physical properties of the resultant catalysts were characterized using nitrogen adsorption measurements, X‐ray diffraction, Raman and X‐ray photoelectron spectroscopies and transmission electron microscopy. Subsequently, ORR activities of the catalysts were determined electrochemically using a conventional three‐electrode cell via cyclic voltammetry with a rotating disc electrode, the results of which indicated that the synthesized catalysts had a marked electrocatalytic activity towards ORR in acid media. Among the synthesized catalysts, that functionalized using 2,4,6‐tris(2‐pyridyl)‐1,3,5‐triazine as nitrogen source had the highest electrocatalytic activity with the highest onset potential (0.98 V/SHE) and limiting current density (5.12 mA cm⁻²). The findings are particularly important to determine a non‐precious metal catalyst for ORR activity in fuel cells.     

Bottom‐Up Fabrication of a Sandwich‐Like Carbon/Graphene Heterostructure with Built‐In FeNC Dopants as Non‐Noble Electrocatalyst for Oxygen Reduction Reaction

High‐performance non‐noble electrocatalysts for oxygen reduction reaction (ORR) are the prerequisite for large‐scale utilization of fuel cells. Herein, a type of sandwiched‐like non‐noble electrocatalyst with highly dispersed FeN_x active sites embedded in a hierarchically porous carbon/graphene heterostructure was fabricated using a bottom‐up strategy. The in situ ion substitution of Fe³⁺ in a nitrogen‐containing MOF (ZIF‐8) allows the Fe‐heteroatoms to be uniformly distributed in the MOF precursor, and the assembly of Fe‐doped ZIF‐8 nano‐crystals with graphene‐oxide and in situ reduction of graphene‐oxide afford a sandwiched‐like Fe‐doped ZIF‐8/graphene heterostructure. This type of heterostructure enables simultaneous optimization of FeN_x active sites, architecture and interface properties for obtaining an electron‐catalyst after a one‐step carbonization. The synergistic effect of these factors render the resulting catalysts with excellent ORR activities. The half‐wave potential of 0.88 V vs. RHE outperforms most of the none‐noble metal catalyst and is comparable with the commercial Pt/C (20 wt %) catalyst. Apart from the high activity, this catalyst exhibits excellent durability and good methanol‐tolerance. Detailed investigations demonstrate that a moderate content of Fe dopants can effectively increase the intrinsic activities, and the hybridization of graphene can enhance the reaction kinetics of ORR. The strategy proposed in this work gives an inspiration towards developing efficient noble‐metal‐free electrocatalysts for ORR.     

Size‐Dependent Enhancement of Electrocatalytic Oxygen‐Reduction and Hydrogen‐Evolution Performance of MoS2 Particles

MoS₂ particles with different size distributions were prepared by simple ultrasonication of bulk MoS₂ followed by gradient centrifugation. Relative to the inert microscale MoS₂, nanoscale MoS₂ showed significantly improved catalytic activity toward the oxygen‐reduction reaction (ORR) and hydrogen‐evolution reaction (HER). The decrease in particle size was accompanied by an increase in catalytic activity. Particles with a size of around 2 nm exhibited the best dual ORR and HER performance with a four‐electron ORR process and an HER onset potential of ?0.16 V versus the standard hydrogen electrode (SHE). This is the first investigation on the size‐dependent effect of the ORR activity of MoS₂, and a four‐electron transfer route was found. The exposed abundant Mo edges of the MoS₂ nanoparticles were proven to be responsible for the high ORR catalytic activity, whereas the origin of the improved HER activity of the nanoparticles was attributed to the plentiful exposed S edges. This newly discovered process provides a simple protocol to produce inexpensive highly active MoS₂ catalysts that could easily be scaled up. Hence, it opens up possibilities for wide applications of MoS₂ nanoparticles in the fields of energy conversion and storage.     

Synthesis and Morphology Control of AM‐6 Nanofibers with Tailored ‐V‐O‐V‐ Intermediates

Microporous vanadosilicates with octahedral VO₆ and tetrahedral SiO₄ units, better known as AM‐6, have been hydrothermally synthesized with different morphologies by controlling the Na/K molar ratio of the initial gel mixtures. The morphology of the AM‐6 materials changed from bulky cube to nanofiber aggregates as the Na/K molar ratio decreased from 1.9 to 0.2. Raman spectroscopy revealed that the VO₃^? intermediate species plays an important role in the formation of the nanofiber morphology. The orientation of ‐V‐O‐V‐ chains in nanofiber aggregates was examined by confocal polarized micro‐Raman spectroscopy. It was found that these aggregates are assemblies of short ‐V‐O‐V‐ chains perpendicular to the axis of nanofibers. The obtained AM‐6 nanofibers greatly increase the exposed proportion of V? O terminals, and thus improve the catalytic performance.     

Molecular Engineering of a 3D Self‐Supported Electrode for Oxygen Electrocatalysis in Neutral Media

Electrodes for oxygen evolution reaction (OER) and oxygen reduction reaction (ORR) are required in energy conversion and storage technologies. An assembly strategy involves covalently grafting Co corrole 1 onto Fe₃O₄ nanoarrays grown on Ti mesh. The resulted electrode shows significantly improved activity and durability for OER and ORR in neutral media as compared to Fe₃O₄ alone and with directly adsorbed 1 . It also displays higher atom efficiency (at least two magnitudes larger turnover frequency) than reported electrodes. Using this electrode in a neutral Zn‐air battery, a small charge–discharge voltage gap of 1.19 V, large peak power density of 90.4 mW cm^?2, and high rechargeable stability for >100 h are achieved, opening a promising avenue of molecular electrocatalysis in a metal–air battery. This work shows a molecule‐engineered electrode for electrocatalysis and demonstrates their potential applications in energy conversion and storage.     

Highly efficient iron–nitrogen electrocatalyst derived from covalent organic polymer for oxygen reduction

Developing non-precious metal catalyst with high activity, good stability and low cost for electrocatalytic oxygen reduction reaction(ORR) is critical for the wide application of energy conversion system. Here, we developed a cost–effective synthetic strategy via silica assistance to obtain a novel Fe_3C/Fe–N_x–C(named as COPBP-PB-Fe-900-SiO_2) catalyst with effective active sites of Fe–N_xand Fe_3C from the rational design two-dimensional covalent organic polymer(COPBP-PB). The nitrogen-rich COP effectively promotes the formation of active Fe–N_x sites. Additionally, the silica not only can effectively suppress the formation of large Fe-based particles in the catalysts, but also increases the degree of carbonization of the catalyst.The as-prepared COPBP-PB-Fe-900-SiO_2 catalyst exhibits high electrocatalytic activity for ORR with a halfwave potential of 0.85 V vs. reversible hydrogen electrode(RHE), showing comparable activity as compared with the commercial Pt/C catalysts in alkaline media. Moreover, this catalyst also shows a high stability with a nearly constant onset potential and half-wave potential after 10,000 cycles. The present work is highly meaningful for developing ORR electrocatalysts toward wide applications.     

A Phthalocyanine‐Based Layered Two‐Dimensional Conjugated Metal–Organic Framework as a Highly Efficient Electrocatalyst for the Oxygen Reduction Reaction

Layered two‐dimensional (2D) conjugated metal–organic frameworks (MOFs) represent a family of rising electrocatalysts for the oxygen reduction reaction (ORR), due to the controllable architectures, excellent electrical conductivity, and highly exposed well‐defined molecular active sites. Herein, we report a copper phthalocyanine based 2D conjugated MOF with square‐planar cobalt bis(dihydroxy) complexes (Co‐O₄) as linkages (PcCu‐O₈‐Co) and layer‐stacked structures prepared via solvothermal synthesis. PcCu‐O₈‐Co 2D MOF mixed with carbon nanotubes exhibits excellent electrocatalytic ORR activity (E_1/2=0.83 V vs. RHE, n=3.93, and j_L=5.3 mA cm^?2) in alkaline media, which is the record value among the reported intrinsic MOF electrocatalysts. Supported by in situ Raman spectro‐electrochemistry and theoretical modeling as well as contrast catalytic tests, we identified the cobalt nodes as ORR active sites. Furthermore, when employed as a cathode electrocatalyst for zinc–air batteries, PcCu‐O₈‐Co delivers a maximum power density of 94 mW cm^?2, outperforming the state‐of‐the‐art Pt/C electrocatalysts (78.3 mW cm^?2).