Production of oxygen enriched air by rapid pressure swing adsorption

A novel rapid pressure swing adsorption (RPSA) process is described for production of 25–50% oxygen enriched air. The embodiment consists of one or more pairs of adsorbent layers contained in a single adsorption vessel. The layers undergo simultaneous pressurization-adsorption and simultaneous depressurization-purge steps. A total cycle time of 6–20 seconds is used. The process yields a very large specific oxygen production rate and a reasonable oxygen recovery for production of 20–50 mole% oxygen enriched gas.It is demonstrated by a simple mathematical model of isothermal single adsorbate pressure swing ad(de)sorption concept on a single adsorbent particle that the specific production rate of a PSA process cannot be indefinitely increased by reducing the cycle time of operation when adsorbate mass transfer resistances are finite.     

Effect of Enzyme Modification of Corn Grits on their Properties as an Adsorbent in a Skarstrom Pressure Swing Cycle Dryer

Corn grits have been tested as a desiccant in a pressure swing adsorption (PSA) system to produce dry air. Two sizes of unmodified corn grits were tested in the PSA system: 2.16 and 0.978 mm in diameter, which dried moist air to dew points of –42°C and –69°C, respectively. A modification technology has been developed for the corn grits that gives an increase in the operational adsorptive capacity in a pressure swing adsorption system, so that they remove as much moisture from air as molecular sieves at the same conditions. After modification, 2.16 mm corn grits dry moist air to a –56°C dew point and the 0.978 mm corn grits dry air to a –80°C dew point. The modification process creates surface modifications on the corn grits apparently making more adsorption sites easily available. The modification procedure increases the specific surface area of the grits and possibly decreases the crystallinity, which would make more hydroxyl groups available for adsorption of water. Possible applications of using corn grits in the pressure swing adsorption system include industrial gas dryers, sorptive cooling air conditioners, and recycling equipment for industrial solvents.     

Performance of a Two-Bed Pressure Swing Adsorption Process with Incomplete Pressure Equalization

Incomplete pressure equalization (PE) is practiced in a commercial oxygen concentrator for medical use by adopting simultaneous PE and feed-pressurization for pressurizing an adsorption bed. In such a cycle configuration, extent of equalization during PE affects process performance. In order to assess the effect, performance of pressure swing adsorption (PSA) process with incomplete PE was determined by both simulations and experiments. In simulations, an equilibrium model was used with the assumptions of multicomponent Langmuir isotherms, isothermal operation, and no pressure drop through a bed. The required parameters for simulations were measured in separate experiments. PSA experiments were performed for a two-bed cycle with PE. Two kinds of pressurization, feed and product, were examined. Effects of purge amount and extent of equalization on process performance were assessed in view of productivity and light-component recovery. From the obtained results performance contours were constructed. 95 oxygen mole percent production from air with zeolite 13× was considered as a case study. In both pressurizations, an optimal specific purge and an extent of equalization for the productivity and recovery were observed, but with a different level of equalization. For a maximum productivity feed-pressurization favored incomplete PE, while a maximum recovery occurred at complete PE for both pressurizations. The simulations depicted well existence of optimum conditions, though they showed quantitative disagreement with experiments.     

沸石中阳离子对氮/氧吸附性能影响的研究进展

基于制氧吸附剂在变压吸附空分制氧工业应用的重要性，从沸石分子筛的氮／氧吸附性能方面，介绍了低硅沸石LSX、钙沸石、锂沸石、锂银沸石等的研究进展。讨论了沸石分子筛骨架结构和其中阳离子的种类、位置、数量与其吸附特性的关系，探讨其在变压吸附空分制氧中的应用前景。     

Periodic State Heat Effects in Pressure Swing Adsorption-Solvent Vapor Recovery

Heat effects in the pressure swing adsorption (PSA)-n-butane vapor recovery process were investigated at the periodic state by computer simulation. The PSA process utilized a two-bed, four-step, vacuum swing cycle and BAX activated carbon as the adsorbent. The heat effects were manifested by varying the heat transfer coefficient (h) from isothermal to adiabatic, while simultaneously varying the adsorbed phase heat capacity (Cp_a) from zero to that of the saturated liquid. In terms of the bed capacity factor (BCF), isothermal operation always resulted in the best performance, whereas adiabatic operation was not the worst; independent of Cp_a, the worst performance occurred at an intermediate h. Cp_a also had a significant effect on the BCF, where a larger Cp_a (i.e., a larger heat sink) always decreased the BCF and thus improved the process performance. A factorial analysis showed that the effect of Cp_a on the BCF became even more pronounced as the cycle time increased. h and Cp_a had essentially no effect on the solvent vapor enrichment under the conditions investigated. Overall, this study demonstrated that the effects of h and Cp_a are uniquely coupled; thus knowing their magnitudes is paramount to obtaining accurate predictions from a PSA-solvent vapor recovery model.     

Simulation of pressure swing adsorption modules having laminated structure

A mathematical model was formulated for the bulk separation of binary gas mixtures in micro-structured pressure swing adsorption (PSA) modules consisting of parallel channels lined with adsorbent. Axial and radial dispersion in the gas phase and mass transfer resistance in the adsorbent phase were taken into consideration. The partial differential equations governing the concentration profiles in the gas and adsorbent phases were solved by orthogonal collocation. The model enabled the prediction of the concentration profiles in both the gas and adsorbent phases (as a function of location and time), the product purity and the separation efficiency. The effects of model parameters and operating conditions on the module performance were investigated. Simulation of oxygen enrichment from air by molecular sieve 13X indicated that long modules with thin layers of adsorbent, narrow gas flow channel heights and large numbers of flow channels give the best separation.     

Production of oxy-rich air by RPSA for combustion use

The capital and energy costs of production of oxygen enriched air by a rapid pressure swing adsorption (RPSA) process can be reduced by decoupling the air drying and the air separation duties of the process. Integration of the oxygen-RPSA process with an enhanced combustion application system allows thermal swing adsorption drying of air feed to the RPSA process. The air separation process then can be run using an ad(de)sorption pressure envelope of 2:1 atmospheres, which significantly reduces the cost and energy of operation of the air compressor.     

Fractional factorial design study of a pressure swing adsorption-solvent vapor recovery process

A two-level fractional factorial study was performed by computer simulation on the periodic state process performance of a pressure swing adsorption-solvent vapor recovery process (PSA-SVR). The goal was to investigate factor (parameter) interaction effects on the process performance, i.e., interaction effects that cannot be ascertained from the conventional “one-at-a-time” approach. Effects of seven factors, i.e., the purge to feed ratio, pressure level, pressure ratio, heat transfer coefficient, feed concentration, feed volumetric flow rate and bed length to diameter ratio, on the process performance were investigated. The results were judged in terms of the light product purity, heavy product enrichment (and relative enrichment) and recovery, and bed capacity factor. Only the purge to feed ratio, pressure ratio, and feed concentration had significant effects on the benzene vapor enrichment (and relative enrichment); and no two-factor and higher interactions were observed. The light product purity was affected by all seven factors; and the relative importance of the effect of each factor depended on the levels of the other factors, i.e., significant two-factor interaction effects existed. Two-factor interaction effects also existed on the benzene vapor recovery, although the effects of all seven factors and their interactions were relatively small. The bed capacity factor was affected mainly by the purge to feed ratio, the heat transfer coefficient and the feed concentration; two factor and higher order interaction effects were insignificant. Overall, this study demonstrated the utility of fractional factorial design for revealing factor interactions and their effects on the performance of a PSA-SVR process.     

Optimizing the separation of gaseous enantiomers by simulated moving bed and pressure swing adsorption

The resolution of racemic gas mixtures by simulated moving bed (SMB) and pressure swing adsorption (PSA) is investigated by dynamic simulation and optimization. Enantiomer separation of inhalation anesthetics is important because there is evidence that the purified enantiomers may have different pharmacological properties than the racemate. The model parameters reported in an experimental investigation performed elsewhere are used to study the feasibility of this separation using SMB and PSA configurations. Both processes were modeled in gPROMS^® as systems of differential algebraic equations. Operating conditions are optimized such that the feed throughput and product recovery for each process were maximized subject to equal constraints on the pressures and superficial gas velocities. SMB was found to be capable of resolving racemic feed mixtures with purity and recovery exceeding 99%. On the other hand, PSA was also able to provide a single purified enantiomer with low recovery of about 30% which may limit its application to enantiomer separation. Nevertheless, PSA consumes less desorbent, and achieves higher throughput at the sacrifice of lower recovery.     

Carbon monoxide isotope enrichment and separation by pressure swing adsorption

Simulations of three different 3-bed 3-step pressure swing adsorption (PSA) cycles were carried out to study the enrichment and recovery of ¹⁴CO from an isotopic mixture of ¹⁴CO, ¹³CO and ¹²CO using NaX zeolite. Each PSA cycle included feed pressurization/feed (FP/P), heavy reflux (HR) and countercurrent depressurization (CnD) steps; they differed only in the way the CnD step was carried out: PSA Cycle I was carried out under total reflux (i.e., with no ¹⁴CO heavy product production); PSA Cycle II was carried out with discontinuous ¹⁴CO heavy product production; and PSA Cycle III was carried out with continuous ¹⁴CO heavy product production. The effects of the CnD step valve coefficient (c _v ), heavy reflux ratio (R _R ), and cycle time (t _cyc ) on the PSA process performance were determined in terms of the ¹⁴CO enrichment, ¹⁴CO recovery and CO feed throughput. The results showed that there was essentially no limit to the extent of the ¹⁴CO enrichment, despite the inherently low ¹⁴CO/¹²CO (1.05) and ¹⁴CO/¹³CO (1.12) separation factors for these isotopes on NaX zeolite. Under total reflux an optimum c _v was found for the CnD step and ¹⁴CO enrichments as high as 152 were obtained. Using the optimum c _v under finite reflux, a ¹⁴CO enrichment approaching 20 and a ¹⁴CO recovery approaching 100 % were easily achieved with discontinuous (PSA Cycle II) or continuous (PSA Cycle III) ¹⁴CO heavy product production. There was essentially no difference in the performance of PSA Cycles II and III, a counterintuitive result. The ¹⁴CO enrichment and the ¹⁴CO recovery both increased with decreasing CO feed throughputs and higher R _R , which were always very close to unity.     

Hydrogen PSA process product purity control method and controller

It is well known in the industry that a primary means for controlling the pressure swing adsorption (PSA) process product gas purity is the adjustment of PSA feed time or adsorption time. If the product impurity is too high, the feed time is shortened and if the impurity level is below the target the feed time is increased. Conventionally, the plant operator monitors the product purity and manually adjusts the feed time. Several control methodologies such as classical feedback and feedforward systems were suggested to automate this task with limited success. A novel control methodology based on the measurement of impurity fronts within the adsorber bed was developed by the Praxair Adsorption R&D team. The response of the concentration measurements inside the adsorber vessel to the process upsets and changes in feed time is more rapid than in the product stream. Consequently, closed loop control performance can be made much more effective and the operating impurity set points for product gas can be more aggressive resulting in longer PSA feed times, higher bed utilization and thus higher hydrogen recovery. The control methodology will be discussed in greater detail along with the advantages it has to offer such as improved process performance, disturbance rejection capability and improved process robustness. The control methodology will be illustrated using the hydrogen PSA process as an example.     

Parametric Study of a Pressure Swing Adsorption Process

The performance of a pressure swing adsorption (PSA) process for production of high purity hydrogen from a binary methane-hydrogen mixture is simulated using a detailed, adiabatic PSA model. An activated carbon is used for selective adsorption of methane over hydrogen. The effects of various independent process variables (feed gas pressure and composition, purge gas pressure and quantity, configuration of process steps) on the key dependent process variables (hydrogen recovery at high purity, hydrogen production capacity) are evaluated. It is demonstrated that many different combinations of PSA process steps, their operating conditions, and the feed gas conditions can be chosen to produce an identical product gas with different hydrogen recovery and productivity.     

Oxygen Selectivity of Calcined Na-A Type Zeolite

Na-A type zeolite (Na-A) pellet showed a greater oxygen selectivity than Na-A powder (Izumi, J. and M. Suzuki, Adsorption, submitted; Izumi, J. et al., Japan Patent Toku-Kou-Shou 62-026808 (1987)). It was considered that a water adsorption at calcination stage influenced a window diameter shrinkage to increase the oxygen selectivity. For the confirmation of an optimum preparation condition for the oxygen selectivity enhancement of Na-A pellet, an experiment of oxygen and nitrogen adsorption on calcined Na-A was undertaken with a small adsorbent column under a pressure swing adsorption (PSA) condition at a temperature from 298 K to 213 K. It was found that the secondary calcination (953–1033 K) after the water vapor adsorption provided a remarkable increase of the oxygen selectivity. At the optimum condition for calcined Na-A, the oxygen separation factor is greater than 6. Calcined Na-A has a potential to separate oxygen and nitrogen from air by PSA effectively.     

Oxygen Selectivity on Na-A Type Zeolite at Low Temperature

Na-A type zeolite (Na-A) shows favorable selectivity for nitrogen in an oxygen-nitrogen bi-component system at room temperature and also it is known that oxygen selectivity is dominated by differences in adsorption rates. In this study, the oxygen adsorption behavior of Na-A pellets at low temperature was evaluated. When temperature decreased, oxygen selectivity was enhanced as a result of the difference in adsorption rates. It was also strongly suggested that the oxygen equilibrium adsorbed amount of Na-A pellets was larger than that of nitrogen below 213 K. Na-A pellets are expected to be a good oxygen adsorbent for oxygen-nitrogen separation from air by pressure swing adsorption (PSA).     

Effect of pressure on oxygen enrichment of liquid crystalline cellulose ether membranes at elevated temperature

Cholesteric liquid crystalline triheptyl cellulose (THC)/ethyl cellulose binary blend membranes were prepared and the effect of pressure on their oxygen enrichment at elevated temperature was investigated using a constant pressure-variable volume method. The oxygen enrichment increased with the increase of transmembrane pressure difference or with slight increase of the THC content in the blend membranes. The oxygen concentration through the membranes increased linearly with decreasing pressure ratio. Air was directly separated through a 17 m-thick THC/EC(1.5/98.5) membrane to prepare an oxygen-enriched air containing 39.5% oxygen at the flux of 6.99×10^–4 cm³ (STP)/s.cm² at the pressure difference of 0.43 MPa and 85 °C.     

Effect of Operation Symmetry on Pressure Swing Adsorption Process

In a multi-bed pressure swing adsorption (PSA) process, cycle steps with gas flow transferring from one bed to another such as equalization, purge, etc. are generally practiced to enhance the product recovery. However, if the flows for the connected beds in these steps are not balanced, the PSA process may not operate in a symmetrical manner. In the modeling of the PSA process, most of the simulations consider only one bed and assume that the rest of the beds would behave in a same way. In order to assess the impact of bed symmetry on the PSA performance, a new PSA model capable of studying bed symmetry in a two-bed system is developed. Experimental results from this paper show that uneven equalization flow can result in a lower product purity and a peculiar purity curve at different equalization levels. This phenomenon can be successfully predicted by this model. Simulation results also show that in large-scale PSA units, asymmetrical operation can cause drastically different temperature profiles in different adsorbers and hence a much lower performance. This paper demonstrates the importance of maintaining operation symmetry in PSA processes.     

Fractional factorial design study of a pressure swing adsorption-solvent vapor recovery process

A two-level fractional factorial study was performed by computer simulation on the periodic state process performance of a pressure swing adsorption-solvent vapor recovery process (PSA-SVR). The goal was to investigate factor (parameter) interaction effects on the process performance, i.e., interaction effects that cannot be ascertained from the conventional one-at-a-time approach. Effects of seven factors, i.e., the purge to feed ratio, pressure level, pressure ratio, heat transfer coefficient, feed concentration, feed volumetric flow rate and bed length to diameter ratio, on the process performance were investigated. The results were judged in terms of the light product purity, heavy product enrichment (and relative enrichment) and recovery, and bed capacity factor. Only the purge to feed ratio, pressure ratio, and feed concentration had significant effects on the benzene vapor enrichment (and relative enrichment); and no two-factor and higher interactions were observed. The light product purity was affected by all seven factors; and the relative importance of the effect of each factor depended on the levels of the other factors, i.e., significant two-factor interaction effects existed. Two-factor interaction effects also existed on the benzene vapor recovery, although the effects of all seven factors and their interactions were relatively small. The bed capacity factor was affected mainly by the purge to feed ratio, the heat transfer coefficient and the feed concentration; two factor and higher order interaction effects were insignificant. Overall, this study demonstrated the utility of fractional factorial design for revealing factor interactions and their effects on the performance of a PSA-SVR process.Nomenclature BCF bed capacity factor, % - b, b ₀ isotherm parameters, m³/(mol K^0.5) - C _pg gas phase heat capacity, kJ/(kg K) - C _ps solid phase heat capacity, kJ/(kg K) - E enrichment - E _I ideal enrichment - E _R relative enrichment - H heat transfer coefficient, kJ/m² s K) - H heat of adsorption, kJ/mol - k number of factors, or mass transfer coefficient, l/s - l number of levels - L bed length, m - LD bed length to diameter ratio - PF purge to feed ratio - P _H adsorption high pressure, kPa - P _L desorption pressure, kPA - PL pressure level, represented byP _I - PR pressure ratio - q amount adsorbed, mol/kg - q ^xx equilibrium amount adsorbed, mol/kg - q ^xx _j equilibrium amount adsorbed at the feed conditions, mol/kg - r _b bed radius, m - R solvent vapor recovery, % or gas constant, m³ (mole K) - T temperature, K - T ₀ ambient temperature, K - t time, s - u interstitial velocity, m/s - VF volumetric feed flow rate, m³ STP/s - YF feed mole fraction - Y _p light product mole fraction - z axial coordinate, m Greek Symbols _g gas phase density, kg/m³ - _s solid phase density, kg/m³ - bed void fraction     

Optimization of synthesis procedures for structured PSA adsorbents

Structured adsorbents in the form of supported thin zeolite films may represent a competitive alternative to traditional zeolite adsorbents in form of beads or pellets used in PSA processes, due to the reduction of mass- and heat-transfer limitations typical of packed beds. Thin NaX films were grown by hydrothermal treatment using a clear solution on cordierite monoliths. Films grown by a multiple synthesis procedure were dense and uniform with a very small amount of sediments adjacent to the film, which may be an advantage in PSA applications. The CO₂ adsorption capacity and the pressure drop for the supported films were compared to those of a packed NaX bed. Although the adsorption capacity of the column filled with the structured adsorbents was 67 times lower than when the column was filled with zeolite beads, the pressure drop was 100 times lower for the structured adsorbent. The adsorption capacity can be increased by increasing the film thickness or the cell density of the monoliths without increasing the pressure drop significantly, indicating the potential advantage of structured adsorbents in PSA processes. Further investigations are needed in order to prove this hypothesis.     

New concept on air separation

A new process which combines oxygen permeable membrane with oxygen absorbent was proposed to simultaneously produce pure oxygen and nitrogen from air. In the process, air is fed in the oxygen permeable membrane, and a large part of oxygen permeates through the membrane. Then, the oxygen-depleted air (∼7% O₂) passes through an oxygen absorption bed to make the residual oxygen absorbed; simultaneously, pure nitrogen is produced at the exit of the absorption bed. After the absorption bed reaches its saturated capacity, the oxygen-depleted air pass through another absorption bed switched by an automatic 3-way valve; at the same time the saturated absorption bed is under a desorption process by vacuum to renew the absorption capacity. The pumped out oxygen has a high-purity due to the oxygen absorbent is 100% selectivity to oxygen. As a result, nearly 100% recoveries of oxygen and nitrogen, and >99.4% oxygen purity and >99.0% nitrogen purity was achieved simultaneously.     

Novel adsorbent hollow fibres for oxygen concentration

The research examined the development of adsorbent hollow fibres as a low pressure drop structure for the production of oxygen-enriched air. The potential benefits of using a low pressure drop flexible adsorbent structure with molecular sieving properties over a bed packed with pellets include a low attrition resistance which could extend the life of the adsorbent structure. Highly macroporous, highly adsorbent loaded (up to 90 wt%) fibres were produced. By increasing adsorbent density, the separative performance and nitrogen loading were improved. The separative performance of the adsorbent fibre was found to be slightly inferior to that of the bed of smaller 0.4–0.8 mm beads, as the diffusion path length was longer in the fibres and caused increased mass transfer resistances within the macroporous structure. The pressure drop through the fibre was found to be 40 to 70 times lower than that through an equivalent packed bed of 0.4–0.8 mm beads. This experimental feasibility study has demonstrated that the novel zeolite fibre configuration shows good potential for the production of oxygen-enriched air in a low energy, short cycle time, pressure swing process. The challenges of improving the performance of the adsorbent fibres and their operating parameters are described.