Effect of catalyst confinement and pore size on Fischer-Tropsch synthesis over cobalt supported on carbon nanotubes

This paper studies the impact of structure of cobalt catalysts supported on carbon nanotubes(CNT) on the activity and product selectivity of Fischer-Tropsch synthesis(FTS) reaction.Three types of CNT with average pore sizes of 5,11,and 17 nm were used as the supports.The catalysts were prepared by selectively impregnating cobalt nanoparticles either inside or outside CNT.The TPR results indicated that the catalyst with Co particles inside CNT was easier to be reduced than those outside CNT,and the reducibility of cobalt oxide particles inside the CNT decreased with the cobalt oxide particle size increasing.The activity of the catalyst with Co inside CNT was higher than that of catalysts with Co particles outside CNT.Smaller CNT pore size also appears to enhance the catalyst reduction and FTS activity due to the little interaction between cobalt oxide with carbon and the enhanced electron shift on the non-planar carbon tube surface.     

Effect of cobalt weight content on the structure and catalytic properties of Co/CNT catalysts in the fischer–tropsch synthesis

Cobalt-based Fischer–Tropsch synthesis (FTS) catalysts containing 1 to 40 wt % cobalt supported on multi-walled carbon nanotubes (CNTs) have been investigated. The CNTs have been characterized by low-temperature nitrogen adsorption, scanning electron microscopy, and X-ray photoelectron spectroscopy. All catalysts have been prepared by impregnating, with an ethanolic solution of cobalt nitrate, the CNTs preoxidized with concentrated nitric acid and have been tested in the FTS at 220°C and atmospheric pressure. Correlations have been established between the cobalt weight content of the catalyst and the Co particle size determined by transmission electron microscopy and X-ray diffraction. The Co content and particle size have an effect on the activity and selectivity of the catalyst and on the target fraction (C₅₊) yield in the FTS. The highest CO conversion is observed for the catalyst containing 20 wt % Co; the highest selectivity and activity, for the catalyst containing 5 wt % Co; the highest C₅₊ yield, for the catalyst containing 10 wt % Co.     

Syntheis of SWNTs over Co-Mo/MgO Nanoporous and using as a catalyst support for selective hydrogenation of syn gas to hydrocarbon

Single-wall carbon nanotubes (SWNTs) with high surface area were synthesized over nanoporous Co-Mo/MgO by a chemical vapor deposition (CVD) method. The SWNTs were used as catalyst support for selective hydrogenation of syngas to hydrocarbons. Here an extensive study of Fischer-Tropsch synthesis (FTS) on CNT-supported cobalt catalysts with different amounts of cobalt loading up to 40 wt% is reported. The catalysts were characterized by different methods including N2 adsorption-desorption, X-ray diffraction, hydrogen chemisorption, inductively coupled plasma (ICP) and temperature-programmed reduction. Enhancement of the reducibility of Co3O4 to CoO, CoO to Coo and small cobalt oxide particles, dispersion of the cobalt, and activity and selectivity of FTS were investigated and compared with a conventional support. The CNT supported catalysts achieve a high dispersion and high loading of the active metal, cobalt in particular, so that the bulk formation of cobalt metal, which tends to occur in conventional support, can be avoided. The results showed that the specific activity of CNT supported catalysts increase significantly (there is a two fold increase in CO Conversion per gram of the active metal) with respect to the conventional supported catalyst.     

Synthesis of SWNTs over nanoporous Co-Mo/MgO and using as a catalyst support for selective hydrogenation of syngas to hydrocarbon

Single-wall carbon nanotubes (SWNTs) with high surface area were synthesized over nanoporous Co-Mo/MgO by a chemical vapor deposition (CVD) method. The SWNTs were used as catalyst support for selective hydrogenation of syngas to hydrocarbons. Here an extensive study of Fischer-Tropsch synthesis (FTS) on CNT-supported cobalt catalysts with different amounts of cobalt loading up to 40 wt% is reported. The catalysts were characterized by different methods including N2 adsorption-desorption, X-ray diffraction, hydrogen chemisorption, inductively coupled plasma (ICP) and temperature-programmed reduction. Enhancement of the reducibility of Co3O4 to CoO, CoO to Coo and small cobalt oxide particles, dispersion of the cobalt, and activity and selectivity of FTS were investigated and compared with a conventional support. The CNT supported catalysts achieve a high dispersion and high loading of the active metal, cobalt in particular, so that the bulk formation of cobalt metal, which tends to occur in conventional support, can be avoided. The results showed that the specific activity of CNT supported catalysts increase significantly (there is a two fold increase in CO Conversion per gram of the active metal) with respect to the conventional supported catalyst.     

中孔分子筛负载钴催化剂制备及其在费-托合成中的催化性能

 以HMS,MCM－41,AlHMS和ZrO2／HMS等中孔分子筛为载体,采用孔体积浸渍法制备了系列负载型钴催化剂．XRD测定结果表明,Co氧化物完全分散于分子筛内表面,载体仍保持中孔分子筛的特征;低温N2吸附测定结果表明,表面负载金属钴后,分子筛的比表面积和孔体积下降,孔径减小,孔壁增厚．比较了不同中孔分子筛负载Co催化剂在F－T反应中的催化性能,以短程六角对称的HMS为载体,有利于F－T反应中的链增长,烃类产物主要为微晶蜡;以ZrO2／HMS为载体可抑制CH4的生成,提高C5＋的选择性．     

Effect of support and cobalt precursors on the activity of Co/AlPO4 catalysts in Fischer–Tropsch synthesis

Cobalt supported on amorphous aluminum phosphate (Co/AlPO₄) catalysts were prepared by the impregnation method using three different cobalt precursors such as cobalt nitrate, acetate and chloride to elucidate the activity of Fischer–Tropsch synthesis. The use of AlPO₄ as a support for cobalt-based catalysts exhibits better catalytic performance during FTS reaction than the corresponding Co/Al₂O₃ catalyst. TPR results also suggest that the reducibility of the catalysts varies with the nature of cobalt precursors employed during the impregnation on AlPO₄ support. The Co/AlPO₄ catalyst prepared from cobalt nitrate shows higher CO conversion and C₈+ selectivity than the others due to the facile formation of homogeneous cobalt particles with proper electronic characters and high reducibility. Interestingly, all Co/AlPO₄ showed a growth of filamentous carbon initiated from the large mobile cobalt particles during the reaction. The differences in catalytic properties of Co/AlPO₄ are mainly attributed to the cobalt particle size, reducibility with different electronic states of metallic cobalt, pore diameter of AlPO₄ and formation of filamentous carbon.     

Catalytic properties of Ru nanoparticles embedded on ordered mesoporous carbon with different pore size in Fischer-Tropsch synthesis

A series of 3 wt% Ru embedded on ordered mesoporous carbon (OMC) catalysts with different pore sizes were prepared by autoreduction between ruthenium precursors and carbon sources at 1123 K. Ru nanoparticles were embedded on the carbon walls of OMC. Characterization technologies including power X-ray diffraction (XRD), nitrogen adsorption-desorption, transmission electron microscopy (TEM), and hydrogen temperature-programmed reduction (H₂-TPR) were used to scrutinize the catalysts. The catalyst activity for Fischer-Tropsch synthesis (FTS) was measured in a fixed bed reactor. It was revealed that 3 wt% Ru-OMC catalysts exhibited highly ordered mesoporous structure and large surface area. Compared with the catalysts with smaller pores, the catalysts with larger pores were inclined to form larger Ru particles. These 3 wt% Ru-OMC catalysts with different pore sizes were more stable than 3 wt% Ru/AC catalyst during the FTS reactions because Ru particles were embedded on the carbon walls, suppressing particles aggregation, movement and oxidation. The catalytic activity and C₅₊ selectivity were found to increase with the increasing pore size, however, CH₄ selectivity showed the opposite trend. These changes may be explained in terms of the special environment of the active Ru sites and the diffusion of products in the pores of the catalysts, suggesting that the activity and hydrocarbon selectivity are more dependent on the pore size of OMC than on the Ru particle size.     

Synthesis and catalysis of location-specific cobalt nanoparticles supported by multiwall carbon nanotubes for Fischer-Tropsch synthesis

Cobalt nanoparticles located on the concave internal surface of multiwalled carbon nanotubes (Co-in-MW-CNTs) and the convex external surface of MW-CNTs (Co-on-MW-CNTs) were synthesized. Their catalytic performances in Fischer-Tropsch synthesis (FTS) were investigated. A correlation between the location, pretreatment, and surface chemistry of the cobalt nanoparticles and the catalytic selectivity in FTS was built. It is found that the selectivity in production of C(5+) molecules through FTS on cobalt catalysts supported by MW-CNTs depends on activation temperatures and surface chemistry of the cobalt nanoparticles. A pretreatment at 300 °C in H(2) flow results in a different surface chemistry for Co-in-MW-CNTs than for Co-on-MW-CNTs, which leads to a difference in selectvity to the production of C(5+) molecules. Pretreatment at a relatively high temperature, 400 °C, in H(2) flow produces completely reduced Co nanoparticles in Co-in-MW-CNTs and Co-on-MW-CNTs. There is no signifcant difference in catalytic selectivity between the two catalysts upon pretreatment at 400 °C. The absence of a significant difference in catalytic selectivity of metallic Co-on-MW-CNTs and metallic Co-in-MW-CNTs suggests that the electronic effect of the MW-CNT support does not significantly affect the C(5+) selectivity of cobalt catalysts in FTS.     

硅纳米管负载的钌基催化剂费-托合成催化性能研究

以模板法合成的硅纳米管（SNT）为载体,用浆态浸渍法制备了钌基催化剂,采用氮气物理吸附、透射电子显微镜（TEM）、X射线粉末衍射（XRD）和氢气程序升温还原（H₂-TPR）等手段对其进行了表征。在固定床反应器上（503K,1.0MPa）考察了该催化剂的费-托合成反应活性及产物选择性,并与用商业二氧化硅为载体制备的催化剂上的反应结果进行了比较。结果表明,SNT和SiO₂负载的氧化钌在623K可被H₂完全还原;SNT负载的钌基催化剂上,钌氧化物颗粒较小、分散性好,还原后钌颗粒被较好地分散在硅纳米管上,且几乎所有的钌颗粒都分布在管内。与以SiO₂为载体的催化剂相比,以硅纳米管为载体的钌基催化剂具有较高的费-托合成活性。     

MOFs衍生炭负载的钴基催化剂的廉价制备及其CO加氢催化性能

以对苯二甲酸（H₂BDC）为配体、乙酸钴为Co源、水作溶剂,通过共沉淀法合成了金属有机框架材料（Co-BDC MOFs）;以其为前驱体分别在乙炔和氩气氛下采用化学气相沉积法制备了核壳结构Co@C催化剂。结合XRD、氮吸附、SEM、TEM、XPS、TGA和Raman光谱等手段对Co@C催化剂的结构和组成进行了表征,考察了该催化剂在费托合成反应中的活性及稳定性。结果表明,炭化气氛对炭层结构的石墨化程度有较大影响,而对金属Co核的物相结构和粒径影响较小;乙炔气氛有助于形成多孔的石墨炭壳,从而促进烃链的生长,Co@C-C₂H₂催化剂上的C₅₊烃产物选择性高达82.66%,反应过程中催化剂物相由单相金属Co转变为金属Co与Co₂C的混合相,且无失活现象发生,表明Co₂C具有较高的费托反应催化活性。     

Particle size effects in Fischer-Tropsch synthesis by Co catalyst supported on carbon nanotubes

The effect of Co particle size on the Fischer-Tropsch synthesis (FTS) activity of carbon nanotube (CNT)-supported Co catalysts was investigated. Microemulsion (using water-to-surfactant molar ratios of 2 to12) and impregnation techniques were used to prepare catalysts with different Co particle sizes. Kinetic studies were performed to understand the effect of Co particle size on catalytic activity. Size-dependent kinetic parameters were developed using a thermodynamic method, to evaluate the structural sensitivity of the CNT-supported Co catalysts. The size-independent FTS reaction rate constant and size-independent adsorption parameter increased with increasing reac-tion temperature. The Polani parameter also depended on catalyst particle size, because of changes in the catalyst surface coverage.     

Effect of elemental molar ratio on the synthesis of higher alcohols over Co-promoted alkali-modified Mo_2C catalysts supported on CNTs

A series of molybdenum carbide catalysts promoted by potassium and cobalt,supported on carbon nanotubes(CNTs) were prepared by carbothermal hydrogen reduction method using CNTs as a carbon precursor.Firstly,molybdenum and cobalt were loaded by co-precipitation method,and then potassium and additional molybdenum were impregnated to previous resultant.Different Mo/Co and K/Co molar ratio were used in catalyst synthesis.All the catalysts were characterized by ICP,BET,TEM,TPR,XRD and XPS,and the catalysts performances for higher alcohols synthesis(HAS) were investigated in a fixed-bed micro-reactor.The maximum selectivity to higher alcohols(C2+OH) was obtained at Mo/Co and K/Mo molar ratios of 1.66 and 0.6,respectively.XRD results confirmed the formation of K-Mo-C site and Co3Mo3 C phase that might play important role in producing C2+OH.     

碳纳米管负载的钴催化剂在费托合成反应中的粒子尺寸效应（英文）

The effect of Co particle size on the Fischer-Tropsch synthesis(FTS) activity of carbon nanotube(CNT)-supported Co catalysts was investigated. Microemulsion(using water-to-surfactant molar ratios of 2 to12) and impregnation techniques were used to prepare catalysts with different Co particle sizes. Kinetic studies were performed to understand the effect of Co particle size on catalytic activity. Size-dependent kinetic parameters were developed using a thermodynamic method, to evaluate the structural sensitivity of the CNT-supported Co catalysts. The size-independent FTS reaction rate constant and size-independent adsorption parameter increased with increasing reaction temperature. The Polani parameter also depended on catalyst particle size, because of changes in the catalyst surface coverage.     

SBA-15的孔壁碳膜修饰对钴基催化剂结构与催化性能的影响

在惰性气体中焙烧SBA-15制得孔壁被碳修饰的SBA- 15C样品,以它和SBA-15为载体,采用等量浸渍法制备了负载型Co基催化剂,并运用X射线衍射、N2物理吸附、程序升温还原、NH3吸附量热等手段对样品进行了表征.结果表明,SBA- 15C仍保持原有的六方有序的中孔结构,但其孔壁经碳修饰后发生增厚,比表面积略有下降...     

Development of niobium-promoted cobalt catalysts on carbon nanotubes for Fischer-Tropsch synthesis

Cobalt-based catalysts were prepared by a wet impregnation method on carbon nanotubes (CNTs) support and promoted with niobium.Samples were characterized by nitrogen adsorption,TEM,XRD,TPR,TPO and H2-TPD.Addition of niobium increased the dispersion of cobalt but decreased the catalysts reducibility.Fischer-Tropsch synthesis (FTS) was carried out in a fixed-bed microreactor at 543 K,1 atm and H2/CO=2 for 5 h.Addition of niobium enhanced the C5+ hydrocarbons selectivity by 39% and reduced methane selectivity by 59%.These effects were more pronounced for 0.04%Nb/Co/CNTs catalyst,compared with those observed for other niobium compositions.     

Characterization and catalytic behavior of EDTA modified silica nanosprings (NS)-supported cobalt catalyst for Fischer-Tropsch CO-hydrogenation

The effect of ethylene diamine tetraacetic acid(EDTA) modification on the physico-chemical properties and catalytic performance of silica nanosprings(NS) supported cobalt(Co) catalyst was investigated in the conversion of syngas(H~(2+) CO) to hydrocarbons by Fischer-Tropsch synthesis(FTS). The unmodified Co/NS and modified Co/NS-EDTA catalysts were synthesized via an impregnation method. The prepared Co/NS and Co/NS-EDTA catalysts were characterized before the FTS reaction by BET surface area,X-ray diffraction(XRD),transmission electron microscopy(TEM),temperature programmed reduction(TPR),X-ray photoelectron spectroscopy(XPS),differential thermal analysis(DTA) and thermogravimetric analysis(TGA) in order to find correlations between physico-chemical properties of catalysts and catalytic performance. FTS was carried out in a quartz fixedbed microreactor(H_2/CO of 2 ∶1,230 ℃ and atmospheric pressure) and the products trapped and analyzed by GC-TCD and GC-MS to determine CO conversion and reaction selectivity. The experimental results indicated that the modified Co/NS-EDTA catalyst displayed a more-dispersed phase of Co_3O_4 nanoparticles(10.9%) and the Co_3O_4 average crystallite size was about 12.4 nm. The EDTA modified catalyst showed relatively higher CO conversion(70.3%) and selectivity toward C_(6-18)(JP-8,Jet A and diesel) than the Co/NS catalyst(C_(6-14))(JP-4).     

Mn和Zr助剂对介孔碳负载钴基催化剂费托合成反应性能的影响

采用浸渍法制备了Mn和Zr改性的介孔碳负载钴基催化剂,采用X射线衍射（XRD）、比表面积测定、H₂程序升温还原（H₂-TPR）、H₂/CO程序升温脱附（TPD）及X射线光电子能谱（XPS）等手段对催化剂的物化性质进行了表征,采用固定床反应器对其F-T反应性能进行了研究。结果表明,Mn或Zr助剂的添加均降低了CH₄的选择性。其中,Mn助剂的添加提高了C_2-4的选择性,提高了烯烷比,而Zr的添加提高了钴物种的分散度,增加了反应活性位点,显著提高了钴基催化剂的F-T反应活性和C₅₊选择性。     

Synthesis and characterization of niobium-promoted cobalt/iron catalysts supported on carbon nanotubes for the hydrogenation of carbon monoxide

Bimetallic Co /Fe catalysts supported on carbon nanotubes( CNTs) were prepared,and niobium( Nb) was added as promoter to the 70 Co ∶30Fe /CNT catalyst. The physicochemical properties of the catalysts were characterized,and the catalytic performances were analyzed at the same operation conditions( H_2 ∶CO( volume ratio) = 2 ∶1,p = 1 MPa,and t = 260 ℃) in a tubular fixed-bed microreactor system. The addition of Nb to the bimetallic catalyst decreases the average size of the oxide nanoparticles and improves the reducibility of the bimetallic catalyst. Evaluation of the catalyst performance in a Fischer-Tropsch reaction shows that the catalyst results in high selectivity to methane,and the selectivity to C_(5+) increased slightly in the bimetallic catalyst unlike that in the monometallic catalysts. The addition of 1% Nb to the bimetallic catalyst increases CO conversion and selectivity to C_(5+). Meanwhile,a decrease in methane selectivity is observed.     

Cobalt particle size effects in the Fischer-Tropsch reaction studied with carbon nanofiber supported catalysts

The influence of cobalt particle size in the range of 2.6-27 nm on the performance in Fischer-Tropsch synthesis has been investigated for the first time using well-defined catalysts based on an inert carbon nanofibers support material. X-ray absorption spectroscopy revealed that cobalt was metallic, even for small particle sizes, after the in situ reduction treatment, which is a prerequisite for catalytic operation and is difficult to achieve using traditional oxidic supports. The turnover frequency (TOF) for CO hydrogenation was independent of cobalt particle size for catalysts with sizes larger than 6 nm (1 bar) or 8 nm (35 bar), while both the selectivity and the activity changed for catalysts with smaller particles. At 35 bar, the TOF decreased from 23 x 10(-3) to 1.4 x 10(-3) s(-1), while the C5+ selectivity decreased from 85 to 51 wt % when the cobalt particle size was reduced from 16 to 2.6 nm. This demonstrates that the minimal required cobalt particle size for Fischer-Tropsch catalysis is larger (6-8 nm) than can be explained by classical structure sensitivity. Other explanations raised in the literature, such as formation of CoO or Co carbide species on small particles during catalytic testing, were not substantiated by experimental evidence from X-ray absorption spectroscopy. Interestingly, we found with EXAFS a decrease of the cobalt coordination number under reaction conditions, which points to reconstruction of the cobalt particles. It is argued that the cobalt particle size effects can be attributed to nonclassical structure sensitivity in combination with CO-induced surface reconstruction. The profound influences of particle size may be important for the design of new Fischer-Tropsch catalysts.     

Effect of the pore size of Co/SBA-15 isomorphically substituted with zirconium on its catalytic performance in Fischer-Tropsch synthesis

Cobalt catalysts supported on a series of mesoporous SBA-15 materials isomorphically substituted with zirconium (Zr/Si atomic ratio = 1/20) with different pore sizes (5.7 nm, 7.8 nm, 11.6 nm, 17.6 nm) have been synthesized. The catalysts were characterized by transmission electron microscopy, ²⁹Si solid state magic angle spinning (MAS) NMR, N₂ adsorption-desorption measurements, X-ray powder diffraction, X-ray photoelectron spectroscopy, H₂-temperature programmed reduction, H₂-temperature programmed desorption and O₂ titrations. The results indicated that larger pore size led to weaker interactions between cobalt and the supports which lowered the temperature of both reduction steps (Co₃O₄→CoO and CoO→Co⁰). The catalytic performances of the catalysts in Fischer-Tropsch synthesis (FTS) were tested in a fixed bed reactor. It was found that the FTS catalytic activity and product selectivity depended strongly on the pore size of the catalysts. The catalyst with a pore size of 7.8 nm showed the best FTS activity, and the catalyst with a pore size of 17.6 nm showed the highest selectivity to C₁₂–C₂₀ and C₂₀₊ hydrocarbons.