Electrocatalysts Derived from Copper Complexes Transform CO into C2+ Products Effectively in a Flow Cell

Electrochemical reactors that electrolytically convert CO₂ into higher-value chemicals and fuels often pass a concentrated hydroxide electrolyte across the cathode. This strongly alkaline medium converts the majority of CO₂ into unreactive HCO₃⁻ and CO₃²⁻ byproducts rather than into CO₂ reduction reaction (CO2RR) products. The electrolysis of CO (instead of CO₂) does not suffer from this undesirable reaction chemistry because CO does not react with OH⁻. Moreover, CO can be more readily reduced into products containing two or more carbon atoms (i. e., C₂₊ products) compared to CO₂. We demonstrate here that an electrocatalyst layer derived from copper phthalocyanine ( CuPc ) mediates this conversion effectively in a flow cell. This catalyst achieved a 25 % higher selectivity for acetate formation at 200 mA/cm² than a known state-of-art oxide-derived Cu catalyst tested in the same flow cell. A gas diffusion electrode coated with CuPc electrolyzed CO into C₂₊ products at high rates of product formation (i. e., current densities ≥200 mA/cm²), and at high faradaic efficiencies for C₂₊ production (FE_C2+; >70 % at 200 mA/cm²). While operando Raman spectroscopy did not reveal evidence of structural changes to the copper molecular complex, X-ray photoelectron spectroscopy suggests that the catalyst undergoes conversion to a metallic copper species during catalysis. Notwithstanding, the ligand environment about the metal still impacts catalysis, which we demonstrated through the study of a homologous CuPc bearing ethoxy substituents. These findings reveal new strategies for using metal complexes for the formation of carbon-neutral chemicals and fuels at industrially relevant conditions.     

Iron Porphyrin Allows Fast and Selective Electrocatalytic Conversion of CO2 to CO in a Flow Cell

Molecular catalysts have been shown to have high selectivity for CO₂ electrochemical reduction to CO, but with current densities significantly below those obtained with solid-state materials. By depositing a simple Fe porphyrin mixed with carbon black onto a carbon paper support, it was possible to obtain a catalytic material that could be used in a flow cell for fast and selective conversion of CO₂ to CO. At neutral pH (7.3) a current density as high as 83.7 mA cm⁻² was obtained with a CO selectivity close to 98 %. In basic solution (pH 14), a current density of 27 mA cm⁻² was maintained for 24 h with 99.7 % selectivity for CO at only 50 mV overpotential, leading to a record energy efficiency of 71 %. In addition, a current density for CO production as high as 152 mA cm⁻² (>98 % selectivity) was obtained at a low overpotential of 470 mV, outperforming state-of-the-art noble metal based catalysts.     

Polymer-Supported Liquid Layer Electrolyzer Enabled Electrochemical CO2 Reduction to CO with High Energy Efficiency

The electrochemical conversion of carbon dioxide (CO₂) to carbon monoxide (CO) is a favorable approach to reduce CO₂ emission while converting excess sustainable energy to important chemical feedstocks. At high current density (>100 mA cm⁻²), low energy efficiency (EE) and unaffordable cell cost limit the industrial application of conventional CO₂ electrolyzers. Thus, a crucial and urgent task is to design a new type of CO₂ electrolyzer that can work efficiently at high current density. Here we report a polymer-supported liquid layer (PSL) electrolyzer using polypropylene non-woven fabric as a separator between anode and cathode. Ag based cathode was fed with humid CO₂ and potassium hydroxide was fed to earth-abundant NiFe-based anode. In this configuration, the PSL provided high-pH condition for the cathode reaction and reduced the cell resistance, achieving a high full cell EE over 66 % at 100 mA cm⁻².     

Metal–Organic Framework-Derived Carbon Nanorods Encapsulating Bismuth Oxides for Rapid and Selective CO2 Electroreduction to Formate

Carbon dioxide (CO₂) conversion is promising in alleviating the excessive CO₂ level and simultaneously producing valuables. This work reports the preparation of carbon nanorods encapsulated bismuth oxides for the efficient CO₂ electroconversion toward formate production. This resultant catalyst exhibits a small onset potential of −0.28 V vs. RHE and partial current density of over 200 mA cm⁻² with a stable and high Faradaic efficiency of 93 % for formate generation in a flow cell configuration. Electrochemical results demonstrate the synergistic effect in the Bi₂O₃@C promotes the rapid and selective CO₂ reduction in which the Bi₂O₃ is beneficial for improving the reaction kinetics and formate selectivity, while the carbon matrix would be helpful for enhancing the activity and current density of formate production. This work provides effective bismuth-based MOF derivatives for efficient formate production and offers insights in promoting practical CO₂ conversion technology.     

Molecular Modification of Single Cobalt Sites Boosts the Catalytic Activity of CO2 Electroreduction into CO

Electroreduction of CO₂ into carbonaceous fuels or industrial chemicals using renewable energy sources is an ideal way to promote global carbon recycling. Thus, it is of great importance to develop highly selective, efficient, and stable catalysts. Herein, we prepared cobalt single atoms (Co SAs) coordinated with phthalocyanine (Co SAs-Pc). The anchoring of phthalocyanine with Co sites enabled electron transfer from Co sites to CO₂ effectively via the π-conjugated system, resulting in high catalytic performance of CO₂ electroreduction into CO. During the process of CO₂ electroreduction, the Faradaic efficiency (FE) of Co SAs-Pc for CO was as high as 94.8 %. Meanwhile, the partial current density of Co SAs-Pc for CO was −11.3 mA cm⁻² at −0.8 V versus the reversible hydrogen electrode (vs RHE), 18.83 and 2.86 times greater than those of Co SAs (−0.60 mA cm⁻²) and commercial Co phthalocyanine (−3.95 mA cm⁻²), respectively. In an H-cell system operating at −0.8 V vs RHE over 10 h, the current density and FE for CO of Co SAs-Pc dropped by 3.2 % and 2.5 %. A mechanistic study revealed that the promoted catalytic performance of Co SAs-Pc could be attributed to the accelerated reaction kinetics and facilitated CO₂ activation.     

Enhancing Local CO2 Adsorption by L-histidine Incorporation for Selective Formate Production Over the Wide Potential Window

Electrochemical carbon dioxide reduction reaction (CO₂RR) to produce valuable chemicals is a promising pathway to alleviate the energy crisis and global warming issues. However, simultaneously achieving high Faradaic efficiency (FE) and current densities of CO₂RR in a wide potential range remains as a huge challenge for practical implements. Herein, we demonstrate that incorporating bismuth-based (BH) catalysts with L-histidine, a common amino acid molecule of proteins, is an effective strategy to overcome the inherent trade-off between the activity and selectivity. Benefiting from the significantly enhanced CO₂ adsorption capability and promoted electron-rich nature by L-histidine integrity, the BH catalyst exhibits excellent FE_formate in the unprecedented wide potential windows (>90 % within −0.1–−1.8 V and >95 % within −0.2–−1.6 V versus reversible hydrogen electrode, RHE). Excellent CO₂RR performance can still be achieved under the low-concentration CO₂ feeding (e.g., 20 vol.%). Besides, an extremely low onset potential of −0.05 V_RHE (close to the theoretical thermodynamic potential of −0.02 V_RHE) was detected by in situ ultraviolet-visible (UV-Vis) measurements, together with stable operation over 50 h with preserved FE_formate of ≈95 % and high partial current density of 326.2 mA cm⁻² at −1.0 V_RHE.     

Controlled Synthesis of Ni-Doped MoS2 Hybrid Electrode for Synergistically Enhanced Water-Splitting Process

The development of high-efficiency, low-cost, and earth-abundant electrocatalysts for overall water splitting remains a challenge. In this work, Ni-modified MoS₂ hybrid catalysts are grown on carbon cloth (Ni-Mo-S@CC) through a one-step hydrothermal treatment. The optimized Ni-Mo-S@CC catalyst shows excellent hydrogen evolution reaction (HER) activity with a low overpotential of 168 mV at a current density of 10 mA cm⁻² in 1.0 m KOH, which is lower than those of Ni-Mo-S@CC (1:1), Ni-Mo-S@CC (3:1), and pure MoS₂. Significantly, the Ni-Mo-S@CC hybrid catalyst also displays outstanding oxygen evolution reaction (OER) activity with a low overpotential of 320 mV at a current density of 10 mA cm⁻², and remarkable long-term stability for 30 h at a constant current density of 10 mA cm⁻². Experimental results and theoretical analysis based on density functional theory demonstrate that the excellent electrocatalytic performance can be attributed mainly to the remarkable conductivity, abundant active sites, and synergistic effect of the Ni-doped MoS₂. This work sheds light on a unique strategy for the design of high-performance and stable electrocatalysts for water-splitting electrolyzers.     

MnO/N-Doped Mesoporous Carbon as Advanced Oxygen Reduction Reaction Electrocatalyst for Zinc–Air Batteries

The development of alternative electrocatalysts exhibiting high activity in the oxygen reduction reaction (ORR) is vital for the deployment of large-scale clean energy devices, such as fuel cells and zinc–air batteries. N-doped carbon materials offer a promising platform for the design and synthesis of electrocatalysts due to their high ORR activity, high surface area, and tunable porosity. In this study, materials in which MnO nanoparticles are entrapped in N-doped mesoporous carbon (MnO/NC) were developed as electrocatalysts for the ORR, and their performances were evaluated in zinc–air batteries. The obtained carbon materials had large surface area and high electrocatalytic activity toward the ORR. The carbon compounds were fabricated by using NaCl as template in a one-pot process, which significantly simplifies the procedure for preparing mesoporous carbon materials and in turn reduces the total cost. A primary zinc–air battery based on this material exhibits an open-circuit voltage of 1.49 V, which is higher than that of conventional zinc–air batteries with Pt/C (Pt/C cell) as ORR catalyst (1.41 V). The assembled zinc–air battery delivered a peak power density of 168 mW cm⁻² at a current density of about 200 mA cm⁻², which is higher than that of an equivalent Pt/C cell (151 mW cm⁻² at a current density of ca. 200 mA cm⁻²). The electrocatalytic data revealed that MnO/NC is a promising nonprecious-metal ORR catalyst for practical applications in metal–air batteries.     

In Situ Growth of Hierarchical Ni-Mn-O Solid Solution on a Flexible and Porous Ni Electrode for High-Performance All-Solid-State Asymmetric Supercapacitors

To endow all-solid-state asymmetric supercapacitors with high energy density, cycling stability, and flexibility, we design a binder-free supercapacitor electrode by in situ growth of well-distributed broccoli-like Ni_0.75Mn_0.25O/C solid solution arrays on a flexible and three-dimensional Ni current collector (3D-Ni). The electrode consists of a bottom layer of compressed but still porous Ni foam with excellent flexibility and high electrical conductivity, an intermediate layer of interconnected Ni nanoparticles providing a large specific surface area for loading of active substances, and a top layer of vertically aligned mesoporous nanosheets of a Ni_0.75Mn_0.25O/C solid solution. The resultant 3D-Ni/Ni_0.75Mn_0.25O/C cathode exhibits a specific capacitance of 1657.6 mF cm⁻² at 1 mA cm⁻² and shows no degradation of the capacitance after 10 000 cycles at 3 mA cm⁻². The assembled 3D-Ni/Ni_0.75Mn_0.25O/C//activated carbon asymmetric supercapacitor has a high specific capacitance of 797.7 mF cm⁻² at 2 mA cm⁻² and an excellent cycling stability with 85.3 % of capacitance retention after 10 000 cycles at a current density of 3 mA cm⁻². The energy density and power density of the asymmetric supercapacitor are up to 6.6 mW h cm⁻³ and 40.8 mW cm⁻³, respectively, indicating a fairly promising future of the flexible 3D-Ni/Ni_0.75Mn_0.25O/C electrode for efficient energy storage applications.     

Atomically Dispersed Nickel(I) on an Alloy-Encapsulated Nitrogen-Doped Carbon Nanotube Array for High-Performance Electrochemical CO2 Reduction Reaction

Single-atom catalysts (SACs) show great promise for electrochemical CO₂ reduction reaction (CRR), but the low density of active sites and the poor electrical conduction and mass transport of the single-atom electrode greatly limit their performance. Herein, we prepared a nickel single-atom electrode consisting of isolated, high-density and low-valent nickel(I) sites anchored on a self-standing N-doped carbon nanotube array with nickel–copper alloy encapsulation on a carbon-fiber paper. The combination of single-atom nickel(I) sites and self-standing array structure gives rise to an excellent electrocatalytic CO₂ reduction performance. The introduction of copper tunes the d-band electron configuration and enhances the adsorption of hydrogen, which impedes the hydrogen evolution reaction. The single-nickel-atom electrode exhibits a specific current density of −32.87 mA cm⁻² and turnover frequency of 1962 h⁻¹ at a mild overpotential of 620 mV for CO formation with 97 % Faradic efficiency.     

Boosting CO2 Electroreduction on N,P-Co-doped Carbon Aerogels

Electroreduction of CO₂ to CO powered by renewable electricity is a possible alternative to synthesizing CO from fossil fuel. However, it is very hard to achieve high current density at high faradaic efficiency (FE). Here, the first use of N,P-co-doped carbon aerogels (NPCA) to boost CO₂ reduction to CO is presented. The FE of CO could reach 99.1 % with a partial current density of −143.6 mA cm⁻², which is one of the highest current densities to date. NPCA has higher electrochemical active area and overall electronic conductivity than that of N- or P-doped carbon aerogels, which favors electron transfer from CO₂ to its radical anion or other key intermediates. By control experiments and theoretical calculations, it is found that the pyridinic N was very active for CO₂ reduction to CO, and co-doping of P with N hinder the hydrogen evolution reaction (HER) significantly, and thus the both current density and FE are very high.     

Self-Accelerating Effect in a Covalent–Organic Framework with Imidazole Groups Boosts Electroreduction of CO2 to CO

Solvent effect plays an important role in catalytic reaction, but there is little research and attention on it in electrochemical CO₂ reduction reaction (eCO₂RR). Herein, we report a stable covalent-organic framework (denoted as PcNi-im ) with imidazole groups as a new electrocatalyst for eCO₂RR to CO. Interestingly, compared with neutral conditions, PcNi-im not only showed high Faraday efficiency of CO product (≈100 %) under acidic conditions (pH ≈ 1), but also the partial current density was increased from 258 to 320 mA cm⁻². No obvious degradation was observed over 10 hours of continuous operation at the current density of 250 mA cm⁻². The mechanism study shows that the imidazole group on the framework can be protonated to form an imidazole cation in acidic media, hence reducing the surface work function and charge density of the active metal center. As a result, CO poisoning effect is weakened and the key intermediate *COOH is also stabilized, thus accelerating the catalytic reaction rate.     

Breaking K+ Concentration Limit on Cu Nanoneedles for Acidic Electrocatalytic CO2 Reduction to Multi-Carbon Products

Electrocatalytic CO₂ reduction reaction (CO₂RR) to multi-carbon products (C₂₊) in acidic electrolyte is one of the most advanced routes for tackling our current climate and energy crisis. However, the competing hydrogen evolution reaction (HER) and the poor selectivity towards the valuable C₂₊ products are the major obstacles for the upscaling of these technologies. High local potassium ions (K⁺) concentration at the cathode's surface can inhibit proton-diffusion and accelerate the desirable carbon-carbon (C−C) coupling process. However, the solubility limit of potassium salts in bulk solution constrains the maximum achievable K⁺ concentration at the reaction sites and thus the overall acidic CO₂RR performance of most electrocatalysts. In this work, we demonstrate that Cu nanoneedles induce ultrahigh local K⁺ concentrations (4.22 M) – thus breaking the K⁺ solubility limit (3.5 M) – which enables a highly efficient CO₂RR in 3 M KCl at pH=1. As a result, a Faradaic efficiency of 90.69±2.15 % for C₂₊ (FE_C2+) can be achieved at 1400 mA.cm⁻², simultaneous with a single pass carbon efficiency (SPCE) of 25.49±0.82 % at a CO₂ flow rate of 7 sccm.     

(111) Facet-oriented Cu2Mg Intermetallic Compound with Cu3-Mg Sites for CO2 Electroreduction to Ethanol with Industrial Current Density

The efficient ethanol electrosynthesis from CO₂ is challenging with low selectivity at high CO₂ electrolysis rates, due to the competition with H₂ and other reduction products. Copper-based bimetallic electrocatalysts are potential candidates for the CO₂-to-ethanol conversion, but the secondary metal has mainly been focused on active components (such as Ag, Sn) for CO₂ electroreduction, which also promote selectivity of ethylene or other reduction products rather than ethanol. Limited attention has been given to alkali-earth metals due to their inherently active chemical property. Herein, we rationally synthesized a (111) facet-oriented nano Cu₂Mg (designated as Cu₂Mg(111)) intermetallic compound with high-density ordered Cu₃-Mg sites. The in situ Raman spectroscopy and density function theory calculations revealed that the Cu₃^{− −}-Mg^{− +} active sites allowed to increase *CO surface coverage, decrease reaction energy for *CO−CO coupling, and stabilize *CHCHOH intermediates, thus promoting the ethanol formation pathway. The Cu₂Mg(111) catalyst exhibited a high FE_C2H5OH of 76.2±4.8 % at 600 mA⋅cm⁻², and a peak value of |j_C2H5OH| of 720±34 mA⋅cm⁻², almost 4 times of that using conventional Cu₂Mg with (311) facets, comparable to the best reported values for the CO₂-to-ethanol electroreduction.     

Vertically Aligned Porous Nickel(II) Hydroxide Nanosheets Supported on Carbon Paper with Long‐Term Oxygen Evolution Performance

Vertically aligned Ni(OH)₂ nanosheets were grown on carbon paper (CP) current collectors through a simple and cost‐effective hydrothermal approach. The as‐grown nanosheets are porous and highly crystallized. If used as a monolithic electrode for electrochemical water oxidation in alkaline solution, the carbon paper supported Ni(OH)₂ nanosheets [CP@Ni(OH)₂] exhibit high electrocatalytic activity and excellent long‐term stability. The electrode can attain an anodic current density of 20 mA cm⁻² at a low overpotential of 338 mV, comparable to that of state‐of‐the‐art RuO₂ nanocatalysts supported on CP (CP/RuO₂) with the same catalyst loading. Significantly, CP@Ni(OH)₂ shows much better long‐term stability than CP/RuO₂ upon continuous galvanostatic electrolysis, particularly at a high industry‐relevant current density such as 100 mA cm⁻². CP@Ni(OH)₂ can sustain water oxidation at 100 mA cm⁻² for 50 h without any degradation, whereas the performance of CP/RuO₂ is much poorer and deteriorates gradually over time. CP@Ni(OH)₂ electrodes hold substantial promise for use as low‐costing water oxidation anodes in electrolyzers.     

Enhanced Electrocatalytic Activity of a Zinc Porphyrin for CO2 Reduction: Cooperative Effects of Triazole Units in the Second Coordination Sphere

The control of the second coordination sphere in a coordination complex plays an important role in improving catalytic efficiency. Herein, we report a zinc porphyrin complex ZnPor8T with multiple flexible triazole units comprising the second coordination sphere, as an electrocatalyst for the highly selective electrochemical reduction of carbon dioxide (CO₂) to carbon monoxide (CO). This electrocatalyst converted CO₂ to CO with a Faradaic efficiency of 99 % and a current density of −6.2 mA cm⁻² at −2.4 V vs. Fc/Fc⁺ in N,N-dimethylformamide using water as the proton source. Structure-function relationship studies were carried out on ZnPor8T analogs containing different numbers of triazole units and distinct triazole geometries; these unveiled that the triazole units function cooperatively to stabilize the CO₂-catalyst adduct in order to facilitate intramolecular proton transfer. Our findings demonstrate that incorporating triazole units that function in a cooperative manner is a versatile strategy to enhance the activity of electrocatalytic CO₂ conversion.     

Hierarchical Mesoporous SnO2 Nanosheets on Carbon Cloth: A Robust and Flexible Electrocatalyst for CO2 Reduction with High Efficiency and Selectivity

Electrochemical reduction of CO₂ into liquid fuels is a promising approach to achieve a carbon‐neutral energy cycle. However, conventional electrocatalysts usually suffer from low energy efficiency and poor selectivity and stability. A 3D hierarchical structure composed of mesoporous SnO₂ nanosheets on carbon cloth is proposed to efficiently and selectively electroreduce CO₂ to formate in aqueous media. The electrode is fabricated by a facile combination of hydrothermal reaction and calcination. It exhibits an unprecedented partial current density of about 45 mA cm⁻² at a moderate overpotential (0.88 V) with high faradaic efficiency (87±2 %), which is even larger than most gas diffusion electrodes. Additionally, the electrode also demonstrates flexibility and long‐term stability. The superior performance is attributed to the robust and highly porous hierarchical structure, which provides a large surface area and facilitates charge and mass transfer.     

Superhydrophobic and Conductive Wire Membrane for Enhanced CO2 Electroreduction to Multicarbon Products

Gas-liquid-solid triple-phase interfaces (TPI) are essential for promoting electrochemical CO₂ reduction, but it remains challenging to maximize their efficiency while integrating other desirable properties conducive to electrocatalysis. Herein, we report the elaborate design and fabrication of a superhydrophobic, conductive, and hierarchical wire membrane in which core–shell CuO nanospheres, carbon nanotubes (CNT), and polytetrafluoroethylene (PTFE) are integrated into a wire structure (designated as CuO/F/C(w); F, PTFE; C, CNT; w, wire) to maximize their respective functions. The realized architecture allows almost all CuO nanospheres to be exposed with effective TPI and good contact to conductive CNT, thus increasing the local CO₂ concentration on the CuO surface and enabling fast electron/mass transfer. As a result, the CuO/F/C(w) membrane attains a Faradaic efficiency of 56.8 % and a partial current density of 68.9 mA cm⁻² for multicarbon products at −1.4 V (versus the reversible hydrogen electrode) in the H-type cell, far exceeding 10.1 % and 13.4 mA cm⁻² for bare CuO.     

High-Curvature Transition-Metal Chalcogenide Nanostructures with a Pronounced Proximity Effect Enable Fast and Selective CO2 Electroreduction

A considerable challenge in the conversion of carbon dioxide into useful fuels comes from the activation of CO₂ to CO₂^.− or other intermediates, which often requires precious-metal catalysts, high overpotentials, and/or electrolyte additives (e.g., ionic liquids). We report a microwave heating strategy for synthesizing a transition-metal chalcogenide nanostructure that efficiently catalyzes CO₂ electroreduction to carbon monoxide (CO). We found that the cadmium sulfide (CdS) nanoneedle arrays exhibit an unprecedented current density of 212 mA cm⁻² with 95.5±4.0 % CO Faraday efficiency at −1.2 V versus a reversible hydrogen electrode (RHE; without iR correction). Experimental and computational studies show that the high-curvature CdS nanostructured catalyst has a pronounced proximity effect which gives rise to large electric field enhancement, which can concentrate alkali-metal cations resulting in the enhanced CO₂ electroreduction efficiency.     

Advanced Bifunctional Oxygen Reduction and Evolution Electrocatalyst Derived from Surface-Mounted Metal–Organic Frameworks

Metal–organic frameworks (MOFs) and their derivatives are considered as promising catalysts for the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER), which are important for many energy provision technologies, such as electrolyzers, fuel cells and some types of advanced batteries. In this work, a “strain modulation” approach has been applied through the use of surface-mounted NiFe-MOFs in order to design an advanced bifunctional ORR/OER electrocatalyst. The material exhibits an excellent OER activity in alkaline media, reaching an industrially relevant current density of 200 mA cm⁻² at an overpotential of only ≈210 mV. It demonstrates operational long-term stability even at a high current density of 500 mA cm⁻² and exhibits the so far narrowest “overpotential window” ΔE_ORR-OER of 0.69 V in 0.1 m KOH with a mass loading being two orders of magnitude lower than that of benchmark electrocatalysts.