New catalysts of dry reforming of methane into synthesis gas

New catalysts have been developed for the production of synthesis gas via a resource-saving and environmentally friendly process—dry reforming of methane. The catalysts are fabricated from NdCaCo_1–xNi _x On precursors (x = 0, 0.2, 0.4, 0.6, 0.8, 1) synthesized by a ceramic method. According to X-ray powder diffraction, when reacting with an equimolar CH₄/CO₂ mixture at 800–900°С, the precursors are converted into a mixture of neodymium and calcium oxides and cobalt and nickel metals. The catalyst based on NdCaNiO _n at 850°С has ensured high conversions of methane (91%) and CO₂ (86%) at СО and hydrogen yields of 88 and 78%, respectively. At 940°С, the yield of CO is close to the quantitative one (97%).     

Formation of compaction products in methane dry reforming on a Ni-containing catalyst

The formation of compaction products and their morphological features in the process of methane dry reforming on a Ni₃Al catalyst were studied. It was shown that the initial porous structure of a sample was retained in the course of reaction, and the formation of carbon deposits did not decrease the catalytic activity of Ni₃Al over a long period of time.     

Syngas production from methane steam reforming and dry reforming reactions over sintering-resistant Ni@SiO2 catalyst

Research on Chemical Intermediates - Syngas is a very important intermediate in chemical industry for energy chemicals production through F–T synthesis. Methane steam reforming (MSR) and dry...     

Catalytic performance of cement clinker supported nickel catalyst in glycerol dry reforming

The paper reports the development of cement clinker-supported nickel （with metal loadings of 5 wt%, 10 wt%, 15 wt% and 20 wt%） catalysts for glycerol dry （CO2） reforming reaction. XRF results showed that CaO constituted 62.0% of cement clinker. The physicochemical characterization of the catalysts revealed 32-folds increment of BET surface area （SBET） with the addition of nickel metal into the cement clinker, which was also corroborated by FESEM images. Significantly, XRD results suggested different types of Ni oxides formation with Ni loading, whilst Ca3SiO5 and Ca2Al0.67Mn0.33FeO5 were the main crystallite species for pure cement clinker. Temperature-programmed reduction analysis yielded three domains of H2 reduction peaks, viz. centered at approximately 750 K referred to as type-Ⅰ peaks, another peaks at 820 K denoted as type-Ⅱ peaks and the highest reduction peaks, type-Ⅲ recorded at above 1000 K. 20 wt% Ni was found to be the best loading with the highest XG and H2 yield, whilst the lowest methanation activity. Syngas with lower H2/CO ratios （0.6 to 1.5） were readily produced from glycerol dry reforming at CO2-to-Glycerol feed ratio （CGR） of unity. Nonetheless, carbon deposit comprised of whisker type （Cv） and graphitic-like type （Cc） species were found to be in majority on 20 wt%Ni/CC catalysts.     

The effect of alkaline earth metal oxide on nickel catalyst for carbon dioxide reforming of methane

A study on the effect of alkaline earth metal oxide on the activity and stability of nickel catalyst for carbon dioxide reforming of methane was performed. When CaO, SrO, and BaO were used as supports, there was no difference in catalytic activity between the catalysts made by coprecipitation and impregnation. However, when MgO was used as a support, the catalyst prepared by coprecipitation showed superior activity than that made by impregnation. The higher activity of the catalyst made by coprecipitation was due to the formation of solid solution consisting of nickel and magnesium. The formation of the solid solution enhanced the dispersion of nickel and the resistance to coke formation.     

Ni-Co/Mg-Al catalyst derived from hydrotalcite-like compound prepared by plasma for dry reforming of methane

Ni-Co bimetallic catalysts with different Ni/Co content were derived from cold plasma jet decomposition and reduction of hydrotalcite-like compounds containing Ni,Co,Mg and Al,and their catalytic performance was investigated with dry reforming of methane.Experimental results showed that the hydrotalcite-like precursors could be completely decomposed and partly reduced by cold plasma jet,and the Nicontained catalysts exhibited much higher activity than the catalyst without Ni.Especially,the catalyst with Ni/Co ratio of 8/2 achieved not only the highest conversions of 80.3%and 69.3%for CH4 and CO2,respectively,but also the best stability in 100 h testing.The catalysts were characterized by XRD,XPS,TEM and N2 adsorption techniques,and the results showed that the better performance of the 8Ni2Co bimetallic catalyst was attributed to its higher metal dispersion,smaller metal particle size,as well as the interaction effect between Ni and Co,which were brought by the special catalyst preparation method.     

Syngas production from methane dry reforming over Ni/Al2O3 catalyst

Research on Chemical Intermediates - We evaluated dry reforming of methane in a tubular fixed-bed reactor at various reaction temperatures from 923 to 973 K using different reactant...     

Zeolite-supported Ni catalyst for methane reforming with carbon dioxide

In the present work, we compare the catalytic behaviour, in the dry reforming of methane, of Ni-based Silicalite-1 type catalyst obtained by different post-synthesis treatments. The Silicalite-1 type material, used as Ni-support, has been treated in order to observe the role of the silanol groups on the Ni impregnation, and then on the overall catalyst performance. Among the applied treatments (ionic-exchange, calcinations and silylation), the silylation is the one that allows the formation of smaller and more reducible Ni-oxide species that not only improve the methane conversion but also reduce the deactivation of the catalyst, due to the coke deposition.     

沸石负载Ni催化剂在甲烷干重整中的稳定性(英文)

Ni/γ-Al2O3 , Ni/Y-zeolite, and Ni/H-ZSM-5 catalysts were prepared using the incipient wetness impregnation method. Their catalytic performance in dry reforming of methane was studied. The fresh and used catalysts and deposited carbon were characterized using H2 temperature-programmed reduction, temperature-programmed oxidation, N2 adsorption-desorption, X-ray diffraction, and thermogravimetric analysis. The H-ZSM-5-supported Ni catalyst proved to be more stable than the other two catalysts, as it had the lowest carbon deposition.     

Promotion of nickel catalysts for the steam reforming of methane

The influence of additives (Cu, Fe and Al₂O₃) on the textural and catalytic properties of nickel in steam reforming of methane is described. The effects of structural promoting by Al₂O₃ and of electronic promoting by copper are reported. The rate of steam reforming of methane was measured in a gradientless reactor at atmospheric pressure.

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(Cu, Fe Al₂O₃) . Al₂O₃ . .

     

Self-cleaning perovskite type catalysts for the dry reforming of methane

Gas-to-liquid processes are generally used to convert natural gas or other gaseous hydrocarbons into liquid fuels via an intermediate syngas stream. This includes the production of liquid fuels from biomass-derived sources such as biogas. For example, the dry reforming of methane is done by reacting CH₄ and CO₂, the two main components of natural biogas, into more valuable products, i.e., CO and H₂. Nickel containing perovskite type catalysts can promote this reaction, yielding good conversions and selectivities; however, they are prone to coke laydown under certain operating conditions. We investigated the addition of high oxygen mobility dopants such as CeO₂, ZrO₂, or YSZ to reduce carbon laydown, particularly using reaction conditions that normally result in rapid coking. While doping with YSZ, YDC, GDC, and SDC did not result in any improvement, we show that a Ni perovskite catalyst (Na_0.5La_0.5Ni_0.3Al_0.7O_2.5) doped with 80.9 ZrO₂ 15.2 CeO₂ gave the lowest amount of carbon formation at 800 ℃ and activity was maintained over the operating time.     

Nickel catalysts based on porous nickel for methane steam reforming

The influence of synthesis conditions on the phase composition and texture of porous nickel supports as plates with a magnesium oxide underlayer were investigated by X-ray diffraction, low-temperature nitrogen absorption, and electron microscopy combined with X-ray microanalysis. Nickel catalysts supported on these plates were studied. Thermal treatment of Mg(NO₃)₂ in nitrogen yields a magnesium oxide underlayer with a small specific surface area (support I). The replacement of nitrogen with hydrogen leads to a larger surface area (support II). The formation of MgO is accompanied by the incorporation of Ni²⁺ cations from the oxide film into the underlayer. Upon subsequent reduction with hydrogen or under the action of the reaction medium, these cations form fine crystallites of nickel. The supports having an oxide underlayer show a higher activity in methane steam reforming than the initial metallic nickel. Nickel catalysts on supports I and II show similar activities. The activity of the catalysts was stable throughout 50-h-long tests; no carbon deposits were detected by TEM.     

载体类型对Ni基催化剂甲烷干重整反应性能的影响

以不同载体负载NiO制备了甲烷干重整催化剂并对所制备的催化剂采用等温氮气吸附、XRD、H₂-TPR、H₂化学吸附等进行了表征。结果表明,载体性质对NiO的存在状态影响较大。SiO₂、TiO₂以及ZrO₂与NiO的相互作用较弱,催化剂易于被还原活化,而正是由于其与NiO的弱相互作用,导致活性金属在反应过程中易迁移聚集而失活。Al₂O₃和MgO均与NiO有强相互作用,易分别生成NiAl₂O₄尖晶石和NiO-MgO固溶体,导致其难以被还原活化。经MgO改性的Al₂O₃载体不仅具有较大的比表面积,而且与NiO的相互作用强度适中,这有利于NiO的分散和稳定,以其为载体制备的催化剂在较高空速下表现出优异的催化反应活性和稳定性,催化剂连续稳定运行100h不失活。     

Reinforced nickel catalysts for steam reforming of methane to synthesis gas

XRD, mercury porosimetry, low-temperature nitrogen adsorption and electron microscopy were used to study peculiarities of the formation of reinforced composite nickel catalysts. The catalysts were prepared by sintering powdered metallic nickel with a supported nickel catalyst (GIAP-3 or NIAP-18) applied to a reinforcing stainless steel gauze. It was found that a metal matrix, in the pores of which supported catalyst particles were distributed, was formed in the composite catalysts. The NIAP-18-based catalyst exceeded the GIAP-3-based catalyst in activity toward the methane steam reforming. The NIAP-18-based catalyst was as active as the Cr₂O₃-doped NIAP-18-based catalyst, but showed a worse coke-resistance. A chromium oxide additive increased the activity of the GIAP-3-based catalyst.     

Catalytic activity of a nickel on alumina catalyst in the CO2 reforming of methane

The kinetics of the CO₂-reforming of methane over a stable Ni/γ-Al₂O₃ catalyst has been studied in the range of 773-873 K, at normal pressure and various CO₂/CH₄ molar ratios. An Eley-Rideal type model gives good agreement with the experimental observations and the kinetic parameters are statistically significant. This revised version was published online in June 2006 with corrections to the Cover Date.     

Modeling and optimization of methane dry reforming over Ni-Cu/Al_2O_3 catalyst using Box-Behnken design

In this work the effects of the contents of nickel(5,7.5,10 wt%)and copper(0,1,2 wt%)and reaction temperature(650,700,750°C)on the catalytic performance of Ni–Cu/Al_2O_3catalyst in methane dry reforming were evaluated using Box–Behnken design in order to optimize methane conversion,H_2/CO ratio and the catalyst deactivation.Different catalysts were prepared by co-impregnation method and characterized by XRD,BET,H_2-TPR,FESEM and TG/DTA analyses.The results revealed that copper addition improved the catalyst reducibility.Promoted catalyst with low amounts of Cu gave higher activity and stability with high resistance to coke deposition and agglomeration of active phase especially during the reaction.However catalysts with high amounts of Cu were less active and rather deactivated due to the active sites sintering as well as Ni covering by Cu-enriched phase.The optimal conditions were determined by desirability function approach as 10 wt%of Ni,0.83 wt%of Cu at 750°C.CH_4conversion of95.1%,H_2/CO ratio of 1 and deactivation of 1.4%were obtained experimentally under optimum conditions,which were in close agreement with the values predicted by the developed model.     

Thermodynamic analysis of mixed and dry reforming of methane for solar thermal applications

Thermodynamic analysis of the reforming of methane with carbon dioxide alone ("dry reforming") and with carbon dioxide and steam together ("mixed reforming") is performed as part of a project which investigates the suitability of these endothermic reactions for the storage of solar thermal energy. The Gibbs free energy minimization method was employed to identify thermodynamically optimal operating conditions for dry reforming as well as mixed reforming with a desired H2/CO molar ratio of 2. The non-stoichiometric equilibrium model was developed using FactSage software to conduct the thermodynamic calculations for carbon formation, H2/CO ratio, CH4 conversion and H2 yield as a function of reaction temperature, pressure and reactant molar ratios. Thermodynamic calculations demonstrate that in the mixed reforming process, optimal operating conditions in a carbon-free zone are under H2O/CH4 /CO2 =1.0/1.0/0.5, p = 1 to 10 bar and T = 800 to 850℃ for the production of syngas with a H2 /CO molar ratio of 2. Under the optimal conditions, the maximum H2 yield of 88.0% is achieved at 1 bar and 850℃ with a maximum CH4 conversion of 99.3%. In the dry reforming process, a carbon formation regime is always present at a CO2/CH4 molar ratio of 1 for T = 700 1000℃ and p = 1-30 bar, whereas a carbon-free regime can be obtained at a CO2/CH4 molar ratio greater than 1.5 and T≥800℃.     

Nickel ferrite spinel as catalyst precursor in the dry reforming of methane:Synthesis,characterization and catalytic properties

Dry reforming of methane by CO2 using nickel ferrite as precursor of catalysts was investigated.Nickel ferrite crystalline particles were prepared by coprecipitation of nitrates with NaOH or ammonia followed by calcination,or by hydrothermal synthesis without calcination step.The textural and structural properties were determined by a number of analysis methods,including X-ray diffraction (XRD),Raman spectroscopy and X-ray photoelectron spectroscopy (XPS),among which X-ray diffraction (XRD) was at room and variable temperatures.All synthesized oxides showed the presence of micro or nanoparticles of NiFe2O4 inverse spinel,but Fe2O3 (hematite) was also present when ammonia was used for coprecipitation.The reducibility by hydrogen was studied by temperature-programmed reduction (TPR) and in situ XRD,which showed the influence of the preparation method.The surface area (BET),particle size (Rietveld refinement),as well as surface Ni/Fe atomic ratio (XPS) and the behavior upon reduction varied according to the synthesis method.The catalytic reactivity was investigated using isopropanol decomposition to determine the acid/base properties.The catalytic performance of methane reforming with CO2 was measured with and without the pre-treatment of catalysts under H2 in 650-800 C range.The catalytic conversions of methane and CO2 were quite low but they increased when the catalysts were pre-reduced.A significant contribution of reverse water gas shift reaction accounted for the low values of H2 /CO ratio.No coking was observed as shown by the reoxidation step performed after the catalytic reactions.The possible formation of nickel-iron alloy observed during the study of reducibility by hydrogen was invoked to account for the catalytic behavior.     

Recent advances in photo-enhanced dry reforming of methane: A review

Converting methane and carbon dioxide into hydrogen and carbon monoxide is significant and attractive because it can mitigate the greenhouse effect and produce useful chemical intermediate. However, these two greenhouse gases are challenging to convert due to their high bond energy and chemically inert. Although thermocatalytic dry reforming of methane (DRM) achieves high efficiency, it requires high energy and often causes deactivation due to carbon deposition. Recently, a lot of research results show that photo-enhanced DRM is a promising and green route for this reaction under relatively mild conditions. This review first introduces the importance and challenge of CH₄ and CO₂ conversion. Then, we summarize the related reports of photo-enhanced dry reforming of methane in detail, including material preparation, experimental conditions and results, and mechanism study. In particular, the related studies have been classified according to types of input energy and the types of catalyst. Finally, we provide insightful perspectives and prospects for the future development of this field.     

Thermal dry reforming of methane over La2O3 co-supported Ni/MgAl2O4 catalyst for hydrogen-rich syngas production

Research on Chemical Intermediates - The excess emission of greenhouse gases (GHGs) such as CO2 and CH4 is posing an acute threat to the environment, and efficient ways are being sought to utilize...