On the simulation of nonlinear hardening in metallic materials using the concept of representative directions

We generalize a uniaxial model of finite strain viscoplasticity using the concept of representative directions. As a result, a new phenomenological material model is obtained, which can describe the mechanical behavior under arbitrary loading conditions. The original uniaxial model takes the nonlinear isotropic and kinematic hardening into account, but it does not cover the distortional hardening. We show that the isotropic and kinematic hardening is completely retained during the process of generalization. Moreover, the distortional hardening effects are naturally induced by the concept. The resulting material model is validated by a comparison with real experimental data. (© 2011 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

A micromechanical model for the transformation induced plasticity in polycrystalline steels

Due to the effect of transformation induced plasticity (TRIP) , TRIP-steels are very promising materials, e.g. for the automobile industry. The material behavior is characterized by very complex inner processes, namely phase transformation coupled with plastic deformation and kinematic hardening. We establish a micromechanical model which uses the volume fractions of the single phases, the plastic strain and the hardening parameter in every grain of the polycrystalline material as internal variables. Furthermore, we apply the Principle of the Minimum of the Dissipation Potential to derive the associated evolution equations. The use of a coupled dissipation functional and a combined Voigt/Reuss bound directly results in coupled evolution equations for the internal variables and in one combined yield function. Additionally, we show numerical results which prove our model's ability to give a first prediction of the TRIP-steels' complex material behavior. (© 2015 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

A solid-shell finite element for fibre reinforced composites

Fibre reinforced composites consisting of several layers, each of which is composed of a woven fabric embedded in a matrix material, are investigated in this paper. Such materials are characterized by a complex anisotropic behavior, which necessitates a fully three-dimensional formulation of the constitutive equations. On the other hand, they are frequently used in thin shell-like applications. In order to account for the three-dimensional material law while still providing the suitable shape for thin structures, a solid-shell finite element for fibre composite materials is presented herein. Locking phenomena are treated by both the enhanced assumed strain (EAS) concept and the assumed natural strain concept (ANS). Using reduced integration together with hourglass stabilization leads to high computational efficiency. The anisotropic constitutive behavior of the composites is reflected by a micromechanically motivated continuum model, which –together with the solid-shell formulation– allows for an accurate representation of the through-the-thickness stress distribution even for thin structures. (© 2012 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Application of a viscoplastic material model on a combined quasi-static-electromagnetic forming process

The prediction and simulation of material behavior by finite element methods has become indispensable. Furthermore, various phenomena in forming processes lead to highly differing results. In this work, we have investigated the process chain on a cross-shaped cup in cooperation between the Institute of Applied Mechanics (IFAM) of the RWTH Aachen and the Institute of Forming Technology and Lightweight Construction (IUL) of the TU Dortmund. A viscoplastic material model based on the multiplicative decomposition of the deformation gradient in the context of hyperelasticity has been used [1,2]. The finite strain constitutive model combines nonlinear kinematic and isotropic hardening and is derived in a thermodynamically consistent setting. This anisotropic viscoplastic model is based on the multiplicative decomposition of the deformation gradient in the context of hyperelasticity. The kinematic hardening component represents a continuum extension of the classical rheological model of Armstrong-Frederick kinematic hardening. The constitutive equations of the material model are integrated in an explicit manner and implemented as a user material subroutine in the commercial finite element package LS-DYNA with the electromagnetical module. The aim of the work is to show the increasing formability of the sheet by combining quasi-static deep drawing processes with high speed electromagnetic forming. (© 2013 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

The numerical analysis of the trapezoidal thread rolling process

The thread rolling is difficult technological process. Improve quality and contemporary reduce manufacture cost of the trapezoidal thread requires acquaintances of physical phenomena observed in the contact zone between rolls and deform work-pieces. Therefore, in this paper the physical and mathematical models of deformations (displacements and strains) and stress in the cold process of trapezoidal thread rolling, were developed. The process is considered as a geometrical and physical non-linear, initial as well as boundary value problem. The phenomena on a typical incremental step were described using a step-by-step incremental procedure, with an updated Lagrangian formulation. The state of strains was described by Green-Lagrange's tensor, while the state of stress by the second symmetrical Pioli-Kirchhoff's tensor. The object was treated as an elastic (in the reversible zone) and visco-plastic body (in non-reversible zone) with mixed hardening. The variational equation of motion in three dimensions for this case was proposed. Then, the finite elements methods (FEM) and dynamic explicit method (DEM) were used to obtain the solution. The application developed for in the ANSYS programme, which provides a complex time analysis for displacement, strains and stresses occurring in the object. The recommendations concern modeling the trapezoidal thread rolling process, where reduce degrees of freedom in numerical model is very important and provide convergence calculated results for maximum stress and strain values in the thread surface layer, were elaborated. The influence a various process conditions on the states deformation and stress for examples calculations, were presented. (© 2008 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Distribution of dislocation density and residual stresses in plastically deformed specimens: numerical studies

A two-scale approach to the simulation of mechanical properties of metallic materials is considered. On the macroscopic level, the material behavior is described by a phenomenological model of finite strain viscoplasticity with nonlinear kinematic hardening. In particular, the process-induced plastic anisotropy is captured by backstresses. On the microstructural level, the so called “load path sensitive two-population dislocation cell model” is implemented. It describes an evolving dislocation cell structure with dislocation populations for dislocation cell walls and the cell interior. Owing to the coupling with the phenomenological plasticity model, it can describe the evolution of the dislocation densities depending on the load path. The applicability of the multiscale approach to the FEM simulation of severe plastic deformation processes such as Equal Channel Angular Pressing is demonstrated. (© 2014 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

线性硬化材料中稳恒扩展裂纹尖端场的粘塑性解

采用弹粘塑性力学模型,对线性硬化材料中平面应变扩展裂纹尖端场进行了渐近分析．假设人工粘性系数与等效塑性应变率的幂次成反比,通过量级匹配表明应力和应变均具有幂奇异性,奇异性指数由粘性系数中等效塑性应变率的幂指数唯一确定．通过数值计算讨论了Ⅱ型动态扩展裂纹尖端场的分区构造随各材料参数的变化规律．结果表明裂尖场构造由硬化系数所控制而与粘性系数基本无关．弱硬化材料的二次塑性区可以忽略,而较强硬化材料的二次塑性区和二次弹性区对裂尖场均有重要影响．当裂纹扩展速度趋于零时,动态解趋于相应的准静态解;当硬化系数为零时便退化为HR(Hui-Riedel)解．     

Thermoplastics under Long-Term Loading: Experiments and Viscoelastic-Viscoplastic Modeling

The behavior of polyoxymethylene, a semicrystalline thermoplastic, with respect to mechanical long-term loads is studied. Experiments demonstrate the creep behavior for constant load and also for cyclic unloading. The latter shows partial time-dependent strain recovery during unloading and an extended lifetime. Based on the experimental results, a viscoelastic-viscoplastic-damage material model for finite strains is proposed. Numerical simulations are compared to the experimental results demonstrating the model's capabilites and limitations. (© 2015 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Deep Drawing Simulations Based on Microstructural Data

For the optimization of process chains in sheet metal forming it is required to accurately describe each partial process of the chain, e.g. rolling, press hardening and deep drawing. The prediction of the thickness distribution and the residual stresses in the blank has to be of high reliability, since the subsequent behavior of the semi-finished product in the following subprocesses strongly depends on the process history. Therefore, high-quality simulations have to be carried out which incorporate real microstructural data [1,2,3]. In this contribution, the ferritic steel DC04 is analyzed. A finite strain crystal plasticity model is used, for the application of which micro pillar compression tests were carried out experimentally and numerically to identify the material parameters of DC04. For the validation of the model, a two-dimensional EBSD data set has been discretized by finite elements and subjected to homogeneous displacement boundary conditions describing a large strain uniaxial tensile test. The results have been compared to experimental measurements of the specimen after the tensile test. Furthermore, a deep drawing process is simulated, which is based on a two-scale Taylor-type model at the integration points of the finite elements. At each integration point, the initial texture data given by the aforementioned EBSD measurements is assigned to the model. By applying this method, we predict the earing profiles of differently textured sheet metals. (© 2010 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Modeling and numerical analysis of the thread rolling process

The paper presents the physical and mathematical models of deformations (displacements and strains) and the stress in the cold process of the thread rolling. The process is considered as a geometrical and physical nonlinear, initial as well as a boundary value problem. The phenomena of a typical incremental step were described using a step-by-step incremental procedure, in the updated Lagrangian formulation. The state of strains was described by Green-Lagrange's tensor, while the state of stress was described by the second symmetrical Pioli-Kirchhoff's tensor. The object was treated as an elastic (in the reversible zone) and visco-plastic body (in the non-reversible zone) with mixed hardening. The variational equation of the motion in three dimensions for this case was proposed. Then, the finite elements methods (FEM) and dynamic explicit method (DEM) were used to obtain the solution. In a numerical analysis, boundary condition for a displacement increment, was determined in the model investigation. The results of a numerical analysis were compared and verified in an experimental investigation. Examples of calculations of the influence of a friction coefficient on the state of the deformation and stress, and an example application for this method of thread rolling were presented. (© 2006 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Damage and fracture behavior in dynamic tension tests: Modelling and numerical simulations

The continuum damage model is based on a general thermodynamic framework for the modeling of rate and temperature dependent behavior of anisotropically damaged elastic-plastic materials subjected to fast deformation. The introduction of damaged and fictitious undamaged configurations allows the definition of damage tensors and the corresponding free energy functions lead to material laws affected by damage and temperature. The damage condition and the corresponding damage rule strongly depend on stress triaxiality. Furthermore, the rate and temperature dependence is reflected in a multiplicative decomposition of the plastic hardening and damage softening functions. The macro crack behavior is characterized by a triaxiality dependent fracture criterion. The continuum damage model is implemented into LS-DYNA as user defined material model. Corresponding numerical simulations of unnotched and notched tension tests with high strain rates demonstrate the plastic and damage processes during the deformation leading to final fracture numerically predicted by an element erosion technique. (© 2011 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Response of moist paperboard during rapid compression and heating

The response of moist paperboard exposed to extensive compression and heating in short periods of time is investigated. A generic framework describing this response, in a thermodynamically consistent manner, has been derived previously. The present paper provides explicit formats of the necessary constitutive relations specific to moist paperboard exposed to extensive compression and heating in short periods of time. The transient transports of mass, momentum and energy, as well as specific interaction terms are considered for orthotropic paperboard. The elasto-plastic response is taken into account in a large strain setting. The exchange of mass between the water bound to the fibers and the water vapor during the sealing is also considered. Simulations of an idealized sealing of two sheets of paperboard are performed and the predicted distributions of temperature, vapor pressure, out-of-plane stress and Forchheimer number are studied. The discussion related to the results from the simulations provides a deeper insight to how the different transport processes will affect the paperboard and how these are coupled. The closed system of equations, including the explicit formats of constitutive relations, provided in this paper makes it possible to set up suitable experiments for validation of the model.     

Simulation of thick adhesive layers at finite strains utilizing an associated flow rule in a thermodynamically consistent framework

The application of elastoplastic material models is commonly used for the modelling of adhesive layers with high strength adhesives as realized with polyurethane or epoxy resin. To fulfill thermodynamic consistency often restrictions on the choice of material parameters are requested. One of them is the introduction of a non-associated flow rule, which always ensures positive dissipation. Nevertheless, this assumption is a non-essential criterion, which will be addressed in this work. Continuing along this argumentation, the constitutive relations for the material is modified based on an associated flow rule. The applied model for the simulation of the adhesives is based on a small strain theory. A yield surface including two stress invariants, the hydrostatic pressure as well as the deviator stress state, set the elastic limit of the material response. Linear as well as exponential hardening is incorporated and material softening that arises subsequently is also included by substituting effective invariants in the yield function. This material model as proposed from literature was extended to finite strain application with the concept of generalized stress-strain-measure, which was realized in a previous work. (© 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Constitutive modelling of thermo-viscoelastic-plastic behaviour of adhesively bonded joints

For ductile structural adhesives under thermal and mechanical loading, a thermo-viscoelastic-plastic interfacial constitutive model is introduced using a generalised MAXWELL solid in series with a thermal strain element and a ST.-VENANT body with isotropic hardening for plasticity. The temperature dependency of the viscosity is taken into account on assuming thermorheologically simple material behaviour, while the yield threshold and the hardening parameters depend on empirical functions of temperature. Numerical examples for the model verification and validation are discussed. (© 2014 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Anisotropic multiplicative elastoplasticity for the prediction of earings in sheet forming

In this work, the simulation of earings in cup drawing by means of a recently developed anisotropic combined hardening material model is discussed. The model represents a multiplicative formulation of anisotropic elastoplasticity in the finite strain regime with nonlinear kinematic and isotropic hardening. Plastic anisotropy is described by the use of second-order structure tensors as additional arguments in the representation of the yield function and the plastic flow rule. The evolution equations are integrated by a form of the exponential map that preserves the plastic volume and the symmetry of the internal variables. Finite element simulations of cylindrical cup drawing processes are performed by means of ABAQUS/Standard where the discussed material model has been implemented into a user-defined reduced integration solid-shell element. (© 2010 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Towards Modeling the Curing Processes of Thermosets

This contribution presents a newly developed phenomenological model to describe the curing processes of thermosets undergoing small strain deformations [1]. The governing equations are derived from a number of physical and chemical assumptions. Some numerical examples demonstrate the model's capability to correctly represent the evolution of elastic and inelastic material properties as well as the volume shrinkage taking place during the curing process. (© 2008 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Materialmodelling of shape memory alloys in range of large deformations

In this contribution we present a finite deformation material model for SMA which includes the effect of pseudoelasticity. The model's structure is similiar to a Frederick-Armstrong type hardening model for elastoplasticity. A special algorithm has been developed to incorporate the concept into a FE code. (© 2006 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Interpersonal influence and attitude change toward conformity in small groups: A social psychological model

Friedkin and Johnsen's interpersonal influence model (Friedkin, 1999; Friedkin and Johnsen, 1999) does not specify the mechanism of social influence, how they affect each other. I introduce some social psychological theories and bring those into Friedkin's model so that the emergence of social influence through the social psychological process is clearly described. At the same time, the possibility of reactance against the persuasion is introduced. Reactance plays a role for the people in the group to have similar but not identical attitudes.