Effect of porous disc receiver configurations on performance of solar parabolic trough concentrator

In this article, heat transfer enhancement of line focus solar collector with porous disc receiver is studied with water and therminol oil. A three dimensional (3-D) numerical simulation of porous disc enhanced receiver is carried out using commercial CFD software Fluent 6.3 to evolve the optimum configuration. The 3-D numerical model is solved by renormalization-group based k-ε turbulent model associated with standard wall function. The effect of porous disc receiver configurations (solid disc at bottom; porous disc at bottom; porous disc at top; and alternative porous disc) on performance of the trough concentrator is investigated. The effect of porous disc geometric parameters (φ, θ, W, H and t) and fluid parameters (Pr and m) on heat transfer enhancement of the receiver is also studied. The numerical simulation results show that the flow pattern around the solid and porous discs are entirely different and it significantly influences the local heat transfer coefficient. The porous disc receiver experiences low pressure drop as compared to that of solid disc receiver due to less obstruction. The optimum configuration of porous disc receiver enhances the heat transfer rate of 221 W m⁻¹ and 13.5% with pumping penalty of 0.014 W m⁻¹ for water and for therminol oil-55, heat transfer rate enhances of 575 W m⁻¹ and 31.4% with pumping penalty of 0.074 W m⁻¹ as compared to that of tubular receiver at the mass flow rate of 0.5 kg s⁻¹. The Nusselt number and friction factor correlations are proposed for porous disc receiver to calculate heat transfer characteristics. The porous disc receiver can be used to increase the performance of solar parabolic trough concentrator.     

Modelling of heat flux received by a bubble pump of absorption-diffusion refrigeration cycles

In the present study, the heat flux received by a bubble pump, which was simulated to a vertical tube 1 m long and with a variable diameter, was optimized. A numerical study was carried out in order to solve balance equations concerning the water-ammonia mixture in the up flow. The two-fluid model was used to derive the equations. A numerical study was carried out on a heat flux between 1 and 70 kW m⁻² and the liquid velocity was determined. The optimum flux was determined for a tube diameter equal to 4, 6, 8 and 10 mm and a mass flow rate ranging from 10 to 90 kg m⁻² s⁻¹. The optimum heat flux was correlated as a function of the tube diameter and mass flow rate, while the minimum heat flux required for pumping was correlated as a function of the tube diameter.     

Mass transport effect on the heat transfer coefficient during boiling of multicomponent mixture

In this work a simplified calculation method taking into account the effect of mass transport on the heat transfer coefficient (HTC) during boiling of multicomponent mixture has been elaborated. The calculation results were compared with own experimental data for ternary system methanol–isopropanol–water and Grigoriev data [1] (acetone–methanol–water). The experiments were performed in different hydrodynamic conditions such as: pool boiling and liquid evaporation at the free surface of the falling film. The experimental data covered wide range of heat fluxes from 6 to 30 kW/m² in the case of liquid evaporation from the falling film and from 30 to 240 kW/m² for pool boiling. The analysis of the results indicates that the mass transfer resistance in the liquid phase caused a significant reduction of experimental value HTC in comparison to so-called ideal HTC.     

Crown incident radiant heat flux measurements in an industrial,regenerative, gas-fired,flat-glass furnace

Crown incident radiant heat flux measurements performed during both firing and non-firing cycles are reported, for the first time, in the combustion space of a regenerative, side-port, 455 metric ton/day, gas-fired, flat-glass furnace. Measurements were acquired through six crown access holes along the furnace axial centerline. Video and visual observations of the glass surface were also made through access ports in the furnace. A three-dimensional numerical model of the turbulent mixing, reaction, and heat transfer processes is also used to predict radiant heat flux to the crown. The measured crown incident radiant heat flux profile during firing cycles rises from 425 kW/m² close to the batch feeder to a peak of 710 kW/m² near the center of the combustion space, followed by a drop to approximately 575 kW/m² near the furnace working end. Numerical model results are in relatively good agreement with measured results. During non-firing reversal cycles, measured flux levels at the crown rise from 320 kW/m² near the batch feeder, to a maximum of 565 kW/m² closest to the spring zone. Increases in crown incident radiant heat flux due to combustion are quantified, with nominal increases of 105 kW/m² in regions closest to the batch feeder and approximately 155 kW/m² in the center of the combustion space. Lower increases from combustion (85 and 12 kW/m²) are exhibited in locations closest to the furnace working end. During the 20–25 s non-firing reversal period, the incident heat flux to the crown typically decreased between 20 and 50 kW/m² at each measured location. Variation of heat flux to the crown during 15-min firing cycles is typically 3–6% of the total incident heat flux, with a maximum typically occurring one-third of the way into the cycle (5–6 min) and declining during the remaining two-thirds of the period.     

Comparison of experimental data with results of some drying models for regularly shaped products

This paper presents an experimental and theoretical investigation of drying of moist slab, cylinder and spherical products to study dimensionless moisture content distributions and their comparisons. Experimental study includes the measurement of the moisture content distributions of slab and cylindrical carrot, slab and cylindrical pumpkin and spherical blueberry during drying at various temperatures (e.g., 30, 40, 50 and 60°C) at specific constant velocity (U = 1 m/s) and the relative humidity φ = 30%. In theoretical analysis, two moisture transfer models are used to determine drying process parameters (e.g., drying coefficient and lag factor) and moisture transfer parameters (e.g., moisture diffusivity and moisture transfer coefficient), and to calculate the dimensionless moisture content distributions. The calculated results are then compared with the experimental moisture data. A considerably high agreement is obtained between the calculations and experimental measurements for the cases considered. The effective diffusivity values were evaluated between 0.741 × 10⁻⁵ and 5.981 × 10⁻⁵ m²/h for slab products, 0.818 × 10⁻⁵ and 6.287 × 10⁻⁵ m²/h for cylindrical products and 1.213 × 10⁻⁷ and 7.589 × 10⁻⁷ m²/h spherical products using the Model-I and 0.316 × 10⁻⁵–5.072 × 10⁻⁵ m²/h for slab products, 0.580 × 10⁻⁵–9.587 × 10⁻⁵ m²/h for cylindrical products and 1.408 × 10⁻⁷–13.913 × 10⁻⁷ m²/h spherical products using the Model-II.     

Freon R141b flow boiling in silicon microchannel heat sinks: experimental investigation

This paper presents experimental investigations on Freon R141b flow boiling in rectangular microchannel heat sinks. The main aim is to provide an appropriate working fluid for microchannel flow boiling to meet the cooling demand of high power electronic devices. The microchannel heat sink used in this work contains 50 parallel channels, with a 60 × 200 (W × H) μm cross-section. The flow boiling heat transfer experiments are performed with R141b over mass velocities ranging from 400 to 980 kg/(m² s) and heat flux from 40 to 700 kW/m², and the outlet pressure satisfying the atmospheric condition. The fluid flow-rate, fluid inlet/outlet temperature, wall temperature, and pressure drop are measured. The results indicate that the mean heat transfer coefficient of R141b flow boiling in present microchannel heat sinks depends heavily on mass velocity and heat flux and can be predicted by Kandlikar’s correlation (Heat Transf Eng 25(3):86–93, 2004). The two-phase pressure drop keeps increasing as mass velocity and exit vapor quality rise.     

Transfer model and kinetic characteristics of $${\rm NH}_{4}^{+}$$ –K+ ion exchange on K-zeolite

Based on the mass transfer theory, a new mass transfer model of ion-exchange process on zeolite under liquid film diffusion control is established, and the kinetic curves and the mass transfer coefficients of –K⁺ ion-exchange under different conditions were systemically determined using the shallow-bed experimental method. The results showed that the –K⁺ ion-exchange rates and transfer coefficients are directly proportional to solution flow rate and temperature, and inversely proportional to solution viscosity and the size of zeolite granules. It also showed that the transfer coefficient is not influenced by the ion concentrations. For a large ranges of operational conditions including temperatures (10 − 75°C), flow rates (0.031 m s⁻¹ −0.26 m s⁻¹), liquid viscosities (1.002 × 10⁻³ N s m⁻² − 4.44 × 10⁻³ N s m⁻²), and zeolite granular sizes (0.2 − 1.45 mm), the average mass transfer coefficients calculated by the model agree with the experimental results very well.     

Irradiation-Induced Solute Clustering in a Low Nickel FeMnNi Ferritic Alloy

Understanding the radiation embrittlement of reactor pressure vessel (RPV) steels is required to be able to operate safely a nuclear power plant or to extend its lifetime. The mechanical properties degradation is partly due to the clustering of solute under irradiation. To gain knowledge about the clustering process, a Fe−1.1 Mn−0.7 Ni (at.%) alloy was irradiated in a test reactor at two fluxes of 0.15 and 9 ×10¹⁷ n _E > 1MeV .m^− 2.s^− 1 and at increasing doses from 0.18 to 1.3 ×10²⁴ n _E > 1MeV .m^− 2 at 300°C. Atom probe tomography (APT) experiments revealed that the irradiation promotes the formation in the α iron matrix of Mn/Mn and/or Ni/Ni pair correlations at low dose and Mn–Ni enriched clusters at high dose. These clusters dissolve partially after a thermal treatment at 400°C. Based on a comparison with thermodynamic calculations, we show that the solute clustering under irradiation can just result from an induced mechanism.     

Flow instability and transient flow patterns inside intercrossed silicon microchannel array in a micro-timescale

The objective of this study is to visualize the transient flow patterns and heat transfer behaviors at low mass fluxes and high heat fluxes. The silicon chip consists of the intercrossed microchannel array with 10 triangular microchannels with the hydraulic diameter of 155.4 μm, and five transverse trapezoid microchannels, separating the triangular microchannels into six independent zones. The chip is horizontally positioned. Liquid acetone is used as the working fluid. Tests were performed in the range of mass flux 40–80 kg/m² s and heat flux 107–216 kW/m².     

Effect of heater size on ultrasonic enhancement of boiling in water and surfactant solutions

Experiments were performed to study enhancement of heat transfer from the wire of d = 50 µm and the tube of d = 1.5 mm in subcooled pool boiling by ultrasonic waves. The working fluids are clean water and Alkyl (8-16) Glucoside surfactant solutions of different concentrations and bulk temperature 30 °C. The wire resistance was translated to the temperature, using the calibration data, the temperature of the tube was measured by thermocouple. The differences between effect of ultrasonic field on boiling in water for heaters of d = 50 µm and d = 1.5 mm may be summarized as follows: for boiling on the wire of d = 50 µm in subcooled water, T_b = 30 °C, enhancement of heat transfer coefficient due to applied ultrasonic field is about 70% and 20% at heat flux q = 620 kW/m² and q = 1350 kW/m², respectively. For boiling in surfactant solutions at the same boiling conditions enhancement of heat transfer coefficient is in the range of 5–10% at heat flux q = 620 kW/m² and 10–16% at heat flux q = 1350 kW/m² depending on solution concentration. For boiling on the tube of d= 1.5 mm in subcooled water, T_b= 30 ℃, enhancement of heat transfer coefficient due to applied ultrasonic field is about 50% and 45% at heat flux q = 500 kW/m² and q = 2500 kW/m², respectively. The same values are obtained for boiling in surfactant solution of concentration C = 250 ppm. For the wire of d = 50 µm the heat transfer enhancement due to acoustic vibrations in surfactant solutions is not as strong as in water. This fact may be considered as evidence of significant role of relationship between jet flow and ultrasonic field.     

Steady mixed convection boundary-layer flow over a vertical flat surface in a porous medium filled with water at 4°C: variable surface heat flux

The steady mixed convection boundary-layer flow over a vertical impermeable surface in a porous medium saturated with water at 4°C (maximum density) when the surface heat flux varies as x ^m and the velocity outside the boundary layer varies as x ^(1+2m)/2, where x measures the distance from the leading edge, is discussed. Assisting and opposing flows are considered with numerical solutions of the governing equations being obtained for general values of the flow parameters. For opposing flows, there are dual solutions when the mixed convection parameter λ is greater than some critical value λ _c (dependent on the power-law index m). For assisting flows, solutions are possible for all values of λ. A lower bound on m is found, m > −1 being required for solutions. The nature of the critical point λ _c is considered as well as various limiting forms; the forced convection limit (λ = 0), the free convection limit (λ → ∞) and the limits as m → ∞ and as m → −1.     

The influence of oil on nucleate pool boiling heat transfer

The influence of various oil contents in R134a is investigated for nucleate pool boiling on copper tubes either sandblasted or with enhanced heating surfaces (GEWA-B tube). Polyolester oils (POE) (Reniso Triton) with medium viscosity 55 cSt (SE55) and high viscosity 170 cSt (SE170) were used. Heat transfer coefficients were obtained for boiling temperatures between −28.6 and +20.1°C. The oil content varied from 0 to 5% mass fraction. For the sandblasted tube and the SE55 oil the heat transfer coefficients for the refrigerant/oil-mixture can be higher or lower than those for the pure refrigerant, depending on oil mass fraction, boiling temperature and heat flux. In some cases the highest heat transfer coefficients were obtained at a mass fraction of 3%. For the 170 cSt oil there is a clear decrease in heat transfer for all variations except for a heat flux 4,000 W/m² and −10.1°C at 0.5% oil content. The heat transfer coefficients are compared to those in the literature for a smooth stainless steel tube and a platinum wire. For the enhanced tube and 55 cSt oil the heat transfer coefficients are clearly below those for pure refrigerant in all cases. The experimental results for the sandblasted tube are compared with the correlation by Jensen and Jackman. The calculated values are within +20 and −40% for the medium viscosity oil and between +50% and −40% for the high viscosity oil. A correlation for predicting oil-degradation effects on enhanced surfaces does not exist.     

Measurements and model predictions of transient elongational rheology of polymeric nanocomposites

Transient elongational rheology of two commercial-grade polypropylene (PP) and the organoclay thermoplastic nanocomposites is investigated. A specifically designed fixture consisting of two drums (SER Universal Testing Platform) mounted on a TA Instruments ARES rotational rheometer was used to measure the transient uniaxial extensional viscosity of both polypropylene and nanoclay/PP melts. The Hencky strain rate was varied from 0.001 to 2 s^− 1, and the temperature was fixed at 180°C. The measurements show that the steady-state elongational viscosity was reached at the measured Hencky strains for the polymer and for the nanocomposites. The addition of nanoclay particles to the polymer melt was found to increase the elongation viscosity principally at low strain rates. For example, at a deformation rate of 0.3 s^− 1, the steady-state elongation viscosity for polypropylene was 1.4 × 10⁴ Pa s which was raised to 2.8 × 10⁴ and 4.5 × 10⁴ Pa s after addition of 0.5 and 1.5 vol.% nanoclay, respectively. A mesoscopic rheological model originally developed to predict the motion of ellipsoid particles in viscoelastic media was modified based on the recent developments by Eslami and Grmela (Rheol Acta 47:399–415, 2008) to take into account the polymer chain reptation. We show that the orientation states of the particles and the rheological behavior of the layered particles/thermoplastic hybrids can be quantitatively explained by the proposed model.     

Heat transfer in pool boiling of binary and ternary non-azeotropic mixtures

Heat transfer coefficients in nucleate pool boiling of binary and ternary non-azeotropic hydrocarbon mixtures were obtained experimentally using a vertical electrically heated cylindrical carbon steel surface at atmospheric pressure with several surface roughness. The fluids used were Methanol/1-Pentanol and Methanol/1-Pentanol/1,2-Propandiol at constant 1,2-Propandiol mole fraction of 30%. Heat fluxes were varied in the range 25–235 kW/m². The cylindrical heater surface was polished to an average surface roughness of 0.2 μm, and sandblasted yielding surface roughness of 2.98 and 4.35 μm, respectively. The experimental results were compared to available prediction correlations, indicating that the correlations based on the boiling range are in better qualitative agreement than correlations based on the phase envelope. Increasing surface roughness resulted in an increase in the heat transfer coefficient, and the effect was observed to be dependent on the heat flux and fluid composition.     

Heat transfer in nucleate pool boiling of aqueous SDS and triton X-100 solutions

Variation in degree of surface wettability is presented through the application of Cooper’s correlative approach (h ∝ M ^−0.5 q _w ^″0.67) for computing enhancement (ϕ) in nucleate pool boiling of aqueous solutions of SDS and Triton X-100 and its presentation with Marangoni parameter (χ) that represents the dynamic convection effects due to surface tension gradients. Dynamic spreading coefficient defined as σ _dyn N _a , which relates spreading and wetting characteristics with the active nucleation site density on the heated surface and bubble evolution process, represents cavity filling and activation process and eliminates the concentration dependence of nucleate pool boiling heat transfer in boiling of aqueous surfactant solutions. Using the dynamic spreading coefficient (σ _dyn N _a  = 0.09q _w ^″0.71), correlation predictions within ±15% for both SDS and Triton X-100 solutions for low heat flux boiling condition (q _w^″ ≤ 100 kW/m²) characterised primarily by isolated bubble regime are presented.     

Experimental investigation on heat transfer and frictional characteristics of vertical upward rifled tube in supercritical CFB boiler

Water wall design is a key issue for supercritical Circulating Fluidized Bed (CFB) boiler. On account of the good heat transfer performance, rifled tube is applied in the water wall design of a 600 MW supercritical CFB boiler in China. In order to investigate the heat transfer and frictional characteristics of the rifled tube with vertical upward flow, an in-depth experiment was conducted in the range of pressure from 12 to 30 MPa, mass flux from 230 to 1200 kg/(m² s), and inner wall heat flux from 130 to 720 kW/m². The wall temperature distribution and pressure drop in the rifled tube were obtained in the experiment. The normal, enhanced and deteriorated heat transfer characteristics were also captured. In this paper, the effects of pressure, inner wall heat flux and mass flux on heat transfer characteristics are analyzed, the heat transfer mechanism and the frictional resistance performance are discussed, and the corresponding empirical correlations are presented. The experimental results show that the rifled tube can effectively prevent the occurrence of Departure from Nucleate Boiling (DNB) and keep the tube wall temperature in a permissible range under the operating condition of supercritical CFB boiler.     

Thin-layer drying characteristics of sweet potato slices and mathematical modelling

The effect of blanching and drying temperature (50, 60 and 70°C) on drying kinetics and rehydration ratio of sweet potatoes was investigated. It was observed that both the drying temperature and blanching affected the drying time and rehydration ratio. The logarithmic model showed the best fit to experimental drying data. The values of effective moisture diffusivity and activation energy ranged from 9.32 × 10⁻¹¹ to 1.75 × 10⁻¹⁰ m²/s, and 22.7–23.2 kJ/mol, respectively.     

Effect of EHD on heat transfer enhancement during two-phase condensation of R-134a at high mass flux in a horizontal smooth tube

In this study, effect of electrohydrodynamic (EHD) on the condensation heat transfer enhancement and pressure drop of pure R-134a are experimentally investigated. The test section is a 2.5 m long counterflow double tube heat exchanger with refrigerant flowing in the inner tube and cooling water flowing in the annulus. The inner tube is made from smooth horizontal copper tubing of 9.52 mm outer diameter. The electrode is made from stainless steel wire of 1.47 mm diameter. The test runs are performed at average saturated temperatures ranging between 40 and 60°C, mass flux ranging between 200 and 600 kg/m² s, heat flux ranging between 10 and 20 kW/m² and applied voltage at 2.5 kV. For the presence of the electrode, the experimental results indicate that the maximum heat transfer enhancement ratio is around 30% while the maximum increase in pressure drop is about 25%.     

Thin-layer drying of tomato (<Emphasis Type="Italic">Lycopersicum esculentum Mill. cv. Rio Grande</Emphasis>) slices in a convective hot air dryer

The effects of different drying temperatures on the drying kinetics of tomato slices were investigated using a cabinet-type dryer. The experimental drying data were fitted best to the to the Page and Modified Page models apart from other theoretical models to predict the drying kinetics. The effective moisture diffusivities varied from 1.015 × 10⁻⁹ to 2.650 × 10⁻⁹ m² s⁻¹over the temperature range studied, and activation energy was 22.981 kJ mol⁻¹.     

Hall effects on MHD flow in a rotating system with heat transfer characteristics

Closed-form solutions are derived for the steady magnetohydrodynamic (MHD) viscous flow in a parallel plate channel system with perfectly conducting walls in a rotating frame of reference, in the presence of Hall currents, heat transfer and a transverse uniform magnetic field. A mathematical analysis is described to evaluate the velocity, induced magnetic field and mass flow rate distributions, for a wide range of the governing parameters. Asymptotic behavior of the solution is analyzed for large M ² (Hartmann number squared) and K ² (rotation parameter). The heat transfer aspect is considered also with Joule and viscous heating effects present. Boundary layers arise close to the channel walls for large K ², i.e. strong rotation of the channel. For slowly rotating systems (small K ²), Hall current parameter (m) reduces primary mass flow rate (Q _x /R ρ v). Heat transfer rate at the upper plate (d θ/d η) _η=1 decreases, while at the lower plate (d θ/d η) _η=−1 increases, with increase in either K ² or m. For constant values of the rotation parameter, K ², heat transfer rate at both plates exhibits an oscillatory pattern with an increase in Hall current parameter, m. The response of the primary and secondary velocity components and also the primary and secondary induced magnetic field components to the control parameters is also studied graphically. Applications of the study arise in rotating MHD induction machine energy generators, planetary and solar plasma fluid dynamics systems, magnetic field control of materials processing systems, hybrid magnetic propulsion systems for space travel etc.