Viscoelastic behaviour of silica filled natural rubber composites – Correlation of shear with elongational testing

Dynamic mechanical behaviour of natural rubber-silica composites was studied by a frequency sweep method at different temperatures (40 °C,70 °C and 100 °C) using a dynamic mechanical analyzer and a rotorless rheometer, RPA, in an attempt to establish a correlation between the two. The composites with silica content up to 40 phr were studied. It was found that the dependence of dynamic modulus on the frequency as obtained from both the instruments followed a similar trend. This suggests that the dynamic mechanical properties of rubber compounds can be determined even during curing. A correlation could be arrived at between the two sets of data, making it possible to predict one set knowing the other. The impact of silane coupling agent, bis (3-triethoxysilylpropyl tetrasulphide), TESPT, on viscoelasticity was also investigated. The mechanical properties were improved in the presence of TESPT. Additionally, an increase in thermal stability was also observed in the presence of TESPT. Scanning electron micrographs showed the better filler dispersion in the case of silane-coupled silica composites.     

Surface modification of silica nanoparticles by a polyoxyethylene sorbitan and silane coupling agent to prepare high-performance rubber composites

The interfacial interaction between nano-silica and rubber matrix is very important for the preparation of high-performance rubber composites. In this paper, we first proposed the use of TWEEN-20 as a new silica modifier, it has four long arms consisting of three polyether chains with terminal hydroxyl group and a fatty chain. The oxygen on the polyether can form a hydrogen bond with the silanol groups on silica surface, and the terminal hydroxyl groups can chemically react with the silanol groups without any VOCs. Moreover, the long fatty chain can weaken silica polarity to obtain a better compatibility with rubber, so that silica modified by TWEEN-20 with chemical reaction and physical absorption can homogeneously disperses in rubber matrix. Nextly, we prepared high-performance natural rubber (NR) composites by adjusting the ratio of TWEEN-20 to TESPT to adjust the physical and chemical interaction between nano-silica and rubber molecular chains. The results indicated that the performances, including the filler dispersion, static mechanical properties, and dynamic heating (viscoelastic self-heating), were optimal when the ratio of TESPT to TWEEN-20 was 2:1. In addition, one-third of TESPT was replaced by TWEEN-20 to prepare silica/rubber composites, which can reduce one-third of VOCs, improve “scorchy”, and achieve high dispersion of silica.     

Nanoimaging and spectroscopic analysis of rubber/ZnO interfaces by energy-filtering transmission electron microscopy

Energy-filtering transmission electron microscopy (EFTEM) was employed for investigating interactions between rubber and ZnO particles in the accelerated vulcanization process. Combining elemental mapping and electron energy loss spectroscopy (EELS) by EFTEM enabled the characterization of the interfaces with spatial resolutions of less than 10 nm and with high elemental detection sensitivity. We found that a sulfur- and zinc-rich compound was generated around ZnO particles, and that product was then revealed to be ZnS-generated as a byproduct in the accelerated vulcanization process. Through this study, it is indicated that the accelerated vulcanization with ZnO does not occur uniformly in the rubber matrix; it occurs locally around ZnO particles at a higher reaction rate, implying that the rubber network structure is not uniform on the nanoscale.     

Filler-elastomer interactions: influence of silane coupling agent on crosslink density and thermal stability of silica/rubber composites

In this work, the crosslink density and thermal stability of the silica/rubber composites treated by silane coupling agents, i.e., gamma-aminopropyl triethoxysilane (APS), gamma-chloropropyl trimethoxysilane (CPS), and gamma-methacryloxypropyl trimethoxysilane (MPS), were investigated. The chemical structures of modified silicas were studied in term of solid-state 29Si NMR spectroscopy. The crosslink density of the composites was determined by swelling measurement. The development of organic functional groups on silica surfaces treated by coupling agents led to an increase in the crosslink density of the composites, resulting in increasing final thermal stability of the composites. The composites treated by MPS showed the superior crosslink density and thermal stability in these systems. The results could be explained by the fact that the organic functional groups of silica surfaces by silane surface treatments led to an increase of the adhesion at interfaces between silicas and the rubber matrix.     

Effect of fly ash silica and precipitated silica fillers on the viscosity,cure, and viscoelastic properties of natural rubber

The viscosity, cure properties, storage, and loss moduli and tan δ of natural rubber (NR) filled with the same amounts of precipitated silica (PSi) and fly ash silica (FASi) fillers were measured. The fillers were treated with bis[3‐triethoxysilylpropyl‐]tetrasulfide (TESPT), or, used in the rubber untreated. TESPT is a sulfur‐containing bi‐functional organosilane that chemically adheres silica to rubber and also prevents silica from interfering with the reaction mechanism of sulfur cure. The dispersion of PSi and FASi in the rubber was investigated using scanning electron microscope (SEM). The effects of silica type and loading and surface treatment on the aforementioned properties were of interest. The SEM results showed that the FASi particles were larger in size and had a wider particle size distribution when compared with the PSi particles. The viscosity of the compounds decreased progressively with mixing time, and the compounds with FASi had a lower viscosity than those filled with PSi. The treatment with Si69 had no beneficial effect on the dispersion of the fillers in the rubber matrix. At low temperatures, the type and loading of the filler had no effect on the storage and loss moduli of the compounds, but the effect was more pronounced at high temperatures. There was also evidence from the tan δ and glass transition temperature (T_g) measurements that some limited interaction between the filler particles and rubber had occurred because of TESPT. Copyright © 2008 John Wiley & Sons, Ltd.     

硅烷偶联剂对SSBR/SiO_2混炼胶体系动态流变行为的影响

研究了高填充白炭黑(SiO2)补强溶液聚合丁苯橡胶(SSBR)混炼胶体系的动态流变特性,分别考察了在2个混炼温度(120℃、160℃)下添加3种不同偶联剂(TESPT、TESPD、NXT)对其体系中SiO2粒子表面改性的效果.结果表明,在较低混炼温度下添加偶联剂,不利于SiO2粒子表面改性.在较高混炼温度下,偶联剂TESPT、PESPD、NXT均对SiO2粒子表面有改性效果,但同时引起混炼胶不同程度的焦烧,其中以TESPT最明显.随SiO2粒子表面改性程度的提高,出现“Payne效应”的临界应变(γc)值以及低频率(ω)区域lgG′-lgω曲线的斜率值均增大,反映出偶联剂对SiO2与SSBR相互作用的促进以及SiO2粒子分散的改善.     

Properties of ethylene propylene diene rubber/white and black filler composites cured by gamma radiation in presence of sorbic acid

The effect of incorporating sorbic acid (SA), an echo-friendly curing agent, and silica or carbon black (CB) filler, as well as gamma irradiation on the physico-chemical, mechanical and thermal properties of ethylene propylene diene monomer rubber (EPDM) was investigated. The results indicated that the developed composites revealed improvement in the studied parameters over the untreated samples. Filler incorporation into rubber matrix has been proven a key factor in enhancing the swelling resistance, tensile strength and thermal properties of the fabricated composites. The improvement in tensile strength and modulus was attributed to better interfacial bonding via SA. Alternatively, a comparison was established between the performance of the white and black fillers. The utmost mechanical performance was reported for the incorporated ratios 10 phr SA and 40 phr white filler into a 50 kGy irradiated composite. Meanwhile, the incorporation of CB yielded better thermally stable composites than those filled with silica at similar conditions.     

A new method for crosslinking and reinforcing acrylonitrile–butadiene rubber using a silanized silica nanofiller

Using a high loading of synthetic precipitated amorphous white silica nanofiller, an acrylonitrile–butadiene rubber containing 26% by weight acrylonitrile was crosslinked and its mechanical properties were measured. The silica surfaces were pre‐treated with bis(3‐triethoxysilylpropyl)tetrasulfide (TESPT) to chemically adhere silica to the rubber. To optimize the reaction between the tetrasulfane groups of TESPT and the rubber, accelerator and activator were added. The rubber was fully crosslinked and the hardness, tensile strength, stored energy density at break, elongation at break, tearing energy, and modulus increased substantially because of the filler. The bound rubber, crosslink density, tan δ, and glass transition temperature measurements indicated a strong interaction between the filler and rubber. This new method helped to substantially reduce the use of the curing chemicals and produce a safer and more cost‐effective rubber compound without compromising the good mechanical properties of the rubber, which are essential for long service life. Copyright © 2009 John Wiley & Sons, Ltd.     

Effects of methyl methacrylate grafting and in situ silica particle formation on the morphology and mechanical properties of natural rubber composite films

The effects of methyl methacrylate (MMA) grafting and in situ formation of silica particles on the morphology and mechanical properties of natural rubber latex (NRL) were investigated. MMA grafting on NRL was carried out using cumyl hydroxy peroxide/tetraethylene pentamine (CHPO/TEPA) as a redox initiator couple. The grafting efficiency of the grafted NR was determined by solvent extractions and the grafted NRL was then mixed with tetraethoxysilane (TEOS), a precursor of silica, coated by adherence to a glass surface to form a film and cured at 80°C. The resultant products were characterized by FT‐IR and transmission electron microscopy. The influence of varying the MMA monomer weight ratio on the surface morphology of the composites was investigated by scanning electron and atomic force microscopy. The PMMA (poly MMA) grafted NRL particles were obtained as a core/shell structure from which the NR particles were the core seed and PMMA was a shell layer. The silane was converted into silica particles by a sol–gel process which was induced during film drying at 80°C. The silica particles were fairly evenly distributed in the ungrafted NR matrix but were agglomerated in the grafted NR matrix. The root‐mean‐square roughness increased with an increasing weight ratio of MMA in the rubber. The in situ silica particles in the grafted NR matrix slightly increased both the modulus and the tear strength of the composite film. Copyright © 2008 John Wiley & Sons, Ltd.     

Formation of Network by Carbon Black，Silica and Their Mixing Fillers in Isoprene Rubber北大核心CSCD

The network formed by fillers has great influence on the mechanical properties of rubber materials. To understand the formation of network by carbon black,silica,and carbon black/silica mixing fillers in rubber and its influence on the properties of rubber,isoprene rubber/filler composites with different filler loadings are prepared and their micromorphology,rheological and tensile properties are investigated. It is found that the dispersion of fillers is better in rubber after cure than that in rubber before cure for all three rubber systems,and the filler size of silica is smaller than that of carbon black,but the aggregation is more severe in silica filled rubber system. In mixed filler system,the two fillers tend to aggregate separately, leading to the low modulus at small strain than that in single filler system. With the increase of the filler loading,the tensile strength increases first and then decreases,the elongation at break decreases,and the temperature rise in compression flexometer tests increases. Moreover,the temperature rise in mixed filler system is higher than that in single filler system at high filler loading. © 2022, Science Press (China). All rights reserved.     

Low Cost Selective Solar Absorber Coatings: Characteristics of Carbon-In-Silica Synthesized with Sol-Gel Technique

Carbon-silica composite films have been fabricated using sol-gel synthesis of silica-carbon precursor composites, followed by carbonization in an inert atmosphere. Four categories of samples were studied. These were the tetraethyl orthosilicate-only (TEOS-only), methyl trimethoxysilane (MTES), acetic acid anhydride (Ac₂O) and soot (SOOT) samples. The carbon-silica films, spin-coated on aluminium and steel substrates, have been investigated for selective solar absorber functionality. Optical measurements were performed on these samples to determine solar absorptance and thermal emittance of each. The morphology of the films was studied by electron microscopy. Electron energy-loss spectroscopy (EELS) mapping was used to determine the carbon distribution. An optimum performance of 0.88 for solar absorptance and 0.41 for thermal emittance has been achieved. The sol-gel technique produced films with very flat surfaces and uniform thicknesses in the 1 μm range. The fine structure showed homogeneous mixing of the carbon and silica in the TEOS-only samples while the separate additions of MTES and Ac₂O resulted in segregation of composition of the silica and carbon at nano-scale. The addition of 20 wt% MTES or 15 wt% Ac₂O to the TEOS-only sols also helped to reduce the cracks in the TEOS-only samples. The addition of soot in place of the carbon precursor did not yield a net advantage.     

Modified silica-based isoprene rubber composite by a multi-functional silane: Preparation and its mechanical and dynamic mechanical properties

Modified silica-based isoprene rubber (IR) composite has been designed and prepared by using a multi-functional silane, 2-aminoethyl-2-(3-triethoxysilylpropyl)aminoethyl disulfide (ATD), as coupling agent. Such modification significantly improved the dispersity of silica in the corresponding composites, as verified by SEM observation. And the hardness, tensile strength, stress at definite elongation, tear strength and temperature rise as well as the value of dynamic loss coefficient ranging from 0 °C to 80 °C of silica/IR vulcanized composites, are significantly improved, especially with low ATD dosage (2–4 phr). This modification of silica-based IR composite by employing ATD as coupling agent provides a facile and effective method to prepare silica-based rubber composites with improved mechanical properties and low hysteresis.     

Searching ultimate nanometrology for AlOx thickness in magnetic tunnel junction by analytical electron microscopy and X-ray reflectometry.

Practical analyses of the structures of ultrathin multilayers in tunneling magneto resistance (TMR) and Magnetic Random Access Memory (MRAM) devices have been a challenging task because layers are very thin, just 1-2 nm thick. Particularly, the thinness (approximately 1 nm) and chemical properties of the AlOx barrier layer are critical to its magnetic tunneling property. We focused on evaluating the current TEM analytical methods by measuring the thickness and composition of an AlOx layer using several TEM instruments, that is, a round robin test, and cross-checked the thickness results with an X-ray reflectometry (XRR) method. The thickness measured by using HRTEM, HAADF-STEM, and zero-loss images was 1.1 nm, which agreed with the results from the XRR method. On the other hand, TEM-EELS measurements showed 1.8 nm for an oxygen 2D-EELS image and 3.0 nm for an oxygen spatially resolved EELS image, whereas the STEM-EDS line profile showed 2.5 nm in thickness. However, after improving the TEM-EELS measurements by acquiring time-resolved images, the measured thickness of the AlOx layer was improved from 1.8 nm to 1.4 nm for the oxygen 2D-EELS image and from 3.0 nm to 2.0 nm for the spatially resolved EELS image, respectively. Also the observed thickness from the EDS line profile was improved to 1.4 nm after more careful optimization of the experimental parameters. We found that EELS and EDS of one-dimensional line scans or two-dimensional elemental mapping gave a larger AlOx thickness even though much care was taken. The reasons for larger measured values can be found from several factors such as sample drift, beam damage, probe size, beam delocalization, and multiple scattering for the EDS images, and chromatic aberration, diffraction limit due to the aperture, delocalization, alignment between layered direction in samples, and energy dispersion direction in the EELS instrument for EELS images. In the case of STEM-EDS mapping with focused nanoprobes, it is always necessary to reduce beam damage and sample drift while trying to maintain the signal-to-noise (S/N) ratio as high as possible. Also we confirmed that the time-resolved TEM-EELS acquisition technique improves S/N ratios of elemental maps without blurring the images.     

Preliminary Study on the Dynamic Properties of PMVS Filled with Surface-treated Silica

Dynamic properties of polymethylvinylsiloxane (PMVS) filled with surface-treatedsilica (SiO2) were studied using an advanced rheometric expansion system (ARES). The results revealed that the coupling agent, bis (3-triethoxysilylpropyl) tetrasulfane (TESPT) exerted a pronounced effect on the storage modulus (G‘), and the effect of TESPT involved a frequency-dependent relation.     

Thickness-controlled Growth of Silicalite Membranes on Cerium Oxide Supports

Layers of silicalite crystals with controlled thicknesses were deposited on cerium oxide porous disks by hydrothermal synthesis. The morphology and structure of the ceramic composites were characterized by scanning electron microscopy (SEM), X-ray powder diffraction (XRD) and (scanning) transmission electron microscopy ((S)TEM) and compared to zeolite layers on aluminum oxide supports. The elemental distribution, as visualized in elemental mappings by energy-dispersive X-ray spectroscopy (EDXS), confirm the formation of the zeolite layer and reveal the incorporation of zeolite crystals inside the pores of the supporting oxide. Zeolite layer integrity was assessed by gas permeation tests. These composites can be utilized as gas separators and can increase the selectivity of gas sensors or applied in catalysis.     

Understanding the effect of filler shape induced immobilized rubber on the interfacial and mechanical strength of rubber composites

Styrene butadiene rubber (SBR) composites with silica, halloysite nanotubes (HNTs) and montmorillonite (MMT) were prepared and the interfacial and mechanical properties were compared to understand the reinforcing behaviours of these fillers based on the results of SEM, DSC, DMA, etc. Due to the formation of interparticle domain, HNTs immobilized more rubber approaching their surface than silica and MMT. Interestingly, only tightly immobilized rubber chains made contribution to the enhancement of interfacial and mechanical strength of SBR composites. This was because the tightly immobilized rubber acted as a bridge in the filler-rubber interface and induced the formation of stretched rubber chains linked filler network when the composites were loaded in tension, while loosely immobilized rubber were easy to slip off from filler surface, causing the separation between filler and bulk rubber. Therefore, silica with more tightly immobilized rubber approaching its surface showed better reinforcing effect on rubber than HNTs and MMT.     

Characterization of effects of thermal-oxidative aging on styrene-butadiene rubber/silica composites with vitamin C-lanthanum complex

A novel rubber antioxidant, vitamin C-lanthanum complex, was prepared and applied in styrene-butadiene rubber (SBR)/silica composites. The anti-aging behavior of SBR/silica composites with vitamin C-lanthanum complex was systematically investigated by mechanical property retention after aging, oxidation induction time, exothermic enthalpies of thermal oxidation, and thermo-oxidative degradation kinetics. The highlight of this work lies in the fact that several thermal analysis techniques were successfully applied to fully evaluate the thermal-oxidative aging of SBR/silica composites and the vitamin C-lanthanum complex was found to endow SBR/silica composites with better protection against aging than commercial antioxidants, which may be beneficial for better characterization of rubber aging and fruitful for the preparation of highly aging-resistant rubber composites, respectively.     

A novel phase-change composites based on silicone rubber containing energy-storage microcapsules

A novel phase-change composites based on silicone rubber (MVQ) containing n-octadecane/poly (styrene-methyl methacrylate) microcapsules were successfully obtained by mixing energy-storage microcapsules into MVQ matrix using three preparation methods. The effect of microcapsules content on thermal property of the composites was investigated by thermogravimetric analysis. The mechanical properties of the composites prepared by three methods were also investigated. The morphology and thermal properties of the composites were characterized by scanning electron microscopy (SEM), differential scanning calorimetry, and thermal response. Thermal and mechanical properties of the composites were excellent when the microcapsules were added into room temperature vulcanized silicone rubber with 2 phr (per hundred rubber) content and cured at room temperature. The composites were proved to have good energy-storage performance with 67.6 J g^?1 enthalpy value.     

Silica dispersion and properties of silica filled ESBR/BR/NR ternary blend composites by applying wet masterbatch technology

Silica is used as a reinforcing filler in the rubber product such as a tire. When silica contents increased in the composite, deterioration of the processability and silica dispersion in silica-rubber composites cannot be overcome only by adding a silane coupling agent. Therefore, silica wet-masterbatch (WMB) technology is considered for manufacturing highly silica filled composites. Herein, we investigated silica dispersion, cure behavior, mechanical properties, abrasion characteristics, and viscoelastic properties of 3 types of WMB blend composites. Up to 82% improvement in silica dispersion was determined by the Payne effect and confirmed by atomic-force microscopy. The tensile strength and elongation at break increased and tan δ at 60 °C decreased by improving silica dispersion. The silica WMB is suitable for manufacturing highly silica filled composites.