Facile and Large-Scale Fabrication of Sub-3 nm PtNi Nanoparticles Supported on Porous Carbon Sheet: A Bifunctional Material for the Hydrogen Evolution Reaction and Hydrogenation

Facile and large-scale preparation of materials with uniform distributions of ultrafine particles for catalysis is a challenging task, and it is even more difficult to obtain catalysts that excel in both the hydrogen evolution reaction (HER) and hydrogenation, which are the corresponding merging and splitting procedures of hydrogen, respectively. Herein, the fabrication of ultrafine bimetallic PtNi nanoparticles embedded in carbon nanosheets (CNS) by means of in situ self-polymerization and annealing is reported. This bifunctional catalyst shows excellent performance in the hydrogen evolution reaction (HER) and the hydrogenation of p-nitrophenol. Remarkably PtNi bimetallic catalyst with low metal loading (PtNi₂@CNS-600, 0.074 wt % Pt) exhibited outstanding HER activity with an overpotential as low as 68 mV at a current density of 10 mA cm⁻² with a platinum loading of only 0.612 μg_Pt cm⁻² and Tafel slope of 35.27 mV dec⁻¹ in a 0.5 m aqueous solution of H₂SO₄, which is comparable to that of the 20 % Pt/C catalyst (31 mV dec⁻¹). Moreover, it also shows superior long-term electrochemical durability for at least 30 h with negligible degradation compared with 20 % Pt/C. In addition, the material with increased loading (mPtNi₂@CNS-600, 2.88 % Pt) showed robust catalytic activity for hydrogenation of p-nitrophenol at ambient pressure and temperature. The catalytic activity towards hydrogen splitting is a circumstantial evidence that agrees with the Volmer–Tafel reaction path in the HER.     

PtM/MxBy (M=Ni,Co, Fe) Heterostructured Nanobundles as Advanced Electrocatalyst for Hydrogen Evolution Reaction

Optimizing the electronic and synergistic effect of hybrid electrocatalysts based on Pt and Pt-based nanocatalysts is of tremendous importance towards a superior hydrogen evolution performance under both acidic and alkaline conditions. However, developing an ideal Pt-based hydrogen evolution reaction (HER) electrocatalyst with moderated electronic structure as well as strong synergistic effect is still a challenge. Herein, we fabricated boron (B)-doped PtNi nanobundles by a two-step method using NaBH₄ as the boron source to obtain PtNi/Ni₄B₃ heterostructures with well-defined nanointerfaces between PtNi and Ni₄B₃, achieving an enhanced catalytic HER performance. Especially, the PtNi/Ni₄B₃ nanobundles (PtNi/Ni₄B₃ NBs) can deliver a current density of 10 mA cm⁻² at the overpotential of 14.6 and 26.5 mV under alkaline and acidic media, respectively, as well as outstanding electrochemical stability over 40 h at the current density of 10 mA cm⁻². Remarkably, this approach is also universal for the syntheses of PtCo/Co₃B and PtFe/Fe₄₉B with outstanding electrocatalytic HER performance.     

An earth-abundant bimetallic catalyst coated metallic nanowire grown electrode with platinum-like pH-universal hydrogen evolution activity at high current density

A self-supported and flexible current collector solely made of earth-abundant elements, NiCo layered double hydroxide (LDH) wrapped around Cu nanowires (Cu-Ws) grown on top of commercially available Cu mesh (Cu-m), outperforms the benchmark 40 wt% Pt/C in catalyzing the electrochemical hydrogen evolution reaction (HER). The Cu-m/Cu-W/NiCo-LDH cathode operates both in acidic and alkaline media exhibiting high turnover frequencies (TOF) at 30 mV (0.3 H₂ s⁻¹ in 1 M KOH and 0.32 H₂ s⁻¹ in 0.5 M H₂SO₄, respectively) and minimal overpotentials of 15 ± 6 mV in 1 M KOH and 27 ± 2 mV in 0.5 M H₂SO₄ at −10 mA cm⁻². Cu-m/Cu-W/NiCo-LDH outperforms the activity of 40 wt% Pt/C that needs overpotentials of 22 and 18 mV in 1 M KOH and 0.5 M H₂SO₄, respectively. With a tremendous advantage over Pt/C in triggering proton reduction with fast kinetics, similar mass activity and pH-universality, the current collector demonstrates outstanding operational durability even at above −1 A cm⁻². The high density of electronic states near the Fermi energy level of Cu-Ws is found to be a pivotal factor for efficient electron transfer to the NiCo-LDH catalyst. This class of self-supported electrodes is expected to trigger rapid progress in developing high performance energy conversion and storage devices.

A flexible self-supported electrode made of earth-abundant elements, NiCo layered double hydroxide wrapped around Cu nanowires grown on Cu mesh, outperforms the benchmark 40 wt% Pt/C in catalyzing electrochemical hydrogen evolution reaction.     

Cobalt Incorporated Graphitic Carbon Nitride as a Bifunctional Catalyst for Electrochemical Water-Splitting Reactions in Acidic Media

Non-noble metal-based bifunctional electrocatalysts may be a promising new resource for electrocatalytic water-splitting devices. In this work, transition metal (cobalt)-incorporated graphitic carbon nitride was synthesized and fabricated in electrodes for use as bifunctional catalysts. The optimum catalytic activity of this bifunctional material for the hydrogen evolution reaction (HER), which benefitted at a cobalt content of 10.6 wt%, was promoted by the highest surface area and conductivity. The activity achieved a minimum overpotential of ~85 mV at 10 mA/cm² and a Tafel slope of 44.2 mV/dec in an acidic electrolyte. These values of the HER were close to those of a benchmark catalyst (platinum on carbon paper electrode). Moreover, the kinetics evaluation at the optimum catalyst ensured the catalyst flows (Volmer–Heyrovsky mechanism), indicating that the adsorption step is rate-determining for the HER. The activity for the oxygen evolution reaction (OER) indicated an overpotential of ~530 mV at 10 mAcm⁻² and a Tafel slope of 193.3 mV/dec, which were slightly less or nearly the same as those of the benchmark catalyst. Stability tests using long-term potential cycles confirmed the high durability of the catalyst for both HER and OER. Moreover, the optimal bifunctional catalyst achieved a current density of 10 mAcm⁻² at a cell voltage of 1.84 V, which was slightly less than that of the benchmark catalyst (1.98 V). Thus, this research reveals that the present bifunctional, non-noble metallic electrocatalyst is adequate for use as a water-splitting technology in acidic media.     

Multifunctional Active‐Center‐Transferable Platinum/Lithium Cobalt Oxide Heterostructured Electrocatalysts towards Superior Water Splitting

Designing cost‐effective and efficient electrocatalysts plays a pivotal role in advancing the development of electrochemical water splitting for hydrogen generation. Herein, multifunctional active‐center‐transferable heterostructured electrocatalysts, platinum/lithium cobalt oxide (Pt/LiCoO₂) composites with Pt nanoparticles (Pt NPs) anchored on LiCoO₂ nanosheets, are designed towards highly efficient water splitting. In this electrocatalyst system, the active center can be alternatively switched between Pt species and LiCoO₂ for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER), respectively. Specifically, Pt species are the active centers and LiCoO₂ acts as the co‐catalyst for HER, whereas the active center transfers to LiCoO₂ and Pt turns into the co‐catalyst for OER. The unique architecture of Pt/LiCoO₂ heterostructure provides abundant interfaces with favorable electronic structure and coordination environment towards optimal adsorption behavior of reaction intermediates. The 30 % Pt/LiCoO₂ heterostructured electrocatalyst delivers low overpotentials of 61 and 285 mV to achieve 10 mA cm^?2 for HER and OER in alkaline medium, respectively.     

RuP2‐Based Catalysts with Platinum‐like Activity and Higher Durability for the Hydrogen Evolution Reaction at All pH Values

Highly active, stable, and cheap Pt‐free catalysts for the hydrogen evolution reaction (HER) are under increasing demand for future energy conversion systems. However, developing HER electrocatalysts with Pt‐like activity that can function at all pH values still remains as a great challenge. Herein, based on our theoretical predictions, we design and synthesize a novel N,P dual‐doped carbon‐encapsulated ruthenium diphosphide (RuP₂@NPC) nanoparticle electrocatalyst for HER. Electrochemical tests reveal that, compared with the Pt/C catalyst, RuP₂@NPC not only has Pt‐like HER activity with small overpotentials at 10 mA cm⁻² (38 mV in 0.5 m H₂SO₄, 57 mV in 1.0 m PBS and 52 mV in 1.0 m KOH), but demonstrates superior stability at all pH values, as well as 100 % Faradaic yields. Therefore, this work adds to the growing family of transition‐metal phosphides/heteroatom‐doped carbon heterostructures with advanced performance in HER.     

General synthesis of Pt and Ni co-doped porous carbon nanofibers to boost HER performance in both acidic and alkaline solutions

It is essential to develop efficient electrocatalysts to generate hydrogen from water electrolysis for hydrogen economy. In this work, platinum(Pt) and nickel(Ni) co-doped porous carbon nanofibers(Pt/NiPCNFs) with low Pt content were prepared via an electrospinning, carbonization and galvanic replacement reaction. Because of the high electrical conductivity, abundant electrochemical active sites and synergistic effect between Pt and Ni nanoparticles, the optimized Pt/Ni-PCNFs catalyst shows an e...     

A Molecular Tetrahedral Cobalt–Seleno-Based Complex as an Efficient Electrocatalyst for Water Splitting

The cobalt–seleno-based coordination complex, [Co{(SePⁱPr₂)₂N}₂], is reported with respect to its catalytic activity in oxygen evolution and hydrogen evolution reactions (OER and HER, respectively) in alkaline solutions. An overpotential of 320 and 630 mV was required to achieve 10 mA cm⁻² for OER and HER, respectively. The overpotential for OER of this CoSe₄-containing complex is one of the lowest that has been observed until now for molecular cobalt(II) systems, under the reported conditions. In addition, this cobalt–seleno-based complex exhibits a high mass activity (14.15 A g⁻¹) and a much higher turn-over frequency (TOF) value (0.032 s⁻¹) at an overpotential of 300 mV. These observations confirm analogous ones already reported in the literature pertaining to the potential of molecular cobalt–seleno systems as efficient OER electrocatalysts.     

From Bad Electrochemical Practices to an Environmental and Waste Reducing Approach for the Generation of Active Hydrogen Evolving Electrodes

The electrodeposition of noble metals using corresponding dissolved metal salts represents an interesting process for the improvement of the electrocatalytic hydrogen evolution reaction (HER) properties of less active substrate materials. The fact that only a small fraction of the dissolved noble metals reaches the substrate represents a serious obstacle to this common procedure. We therefore chose a different path. It was found that the HER activity of Ni42 alloy drastically increased (η=140 mV at j=10 mA cm^?2; pH 1) when a platinum counter electrode was used during polarization experiments in acid. This improvement was caused by a platinum transfer from the platinum anode to the steel cathode, a process which occurred simultaneously to the hydrogen evolution. The negligible accumulation of Pt (26 μg) in the electrolyte turns this straight‐forward transfer procedure into a highly cost‐effective, environmentally friendly, and waste reducing approach for the generation of cheap, stable and effective HER electrodes.     

Phosphorus Vacancies that Boost Electrocatalytic Hydrogen Evolution by Two Orders of Magnitude

Vacancy engineering is an effective strategy to manipulate the electronic structure of electrocatalysts to improve their performance, but few reports focus on phosphorus vacancies (Pv). Herein, the creation of Pv in metal phosphides and investigation of their role in alkaline electrocatalytic hydrogen evolution reaction (HER) is presented. The Pv‐modified catalyst requires a minimum onset potential of 0 mV vs. RHE, a small overpotential of 27.7 mV to achieve 10 mA cm^?2 geometric current density and a Tafel slope of 30.88 mV dec^?1, even outperforms the Pt/C benchmark (32.7 mV@10 mA cm^?2 and 30.90 mV dec^?1). This catalyst also displays superior stability up to 504 hours without any decay. Experimental analysis and density functional theory calculations suggest Pv can weaken the hybridization of Ni 3d and P 2p orbitals, enrich the electron density of Ni and P atoms nearby Pv, and facilitate H* desorption process, contributing to outstanding HER activity and facile kinetics.     

Mo-Doped Cu2S Multilayer Nanosheets Grown In Situ on Copper Foam for Efficient Hydrogen Evolution Reaction

Metal sulfide electrocatalyst is developed as a cost-effective and promising candidate for hydrogen evolution reaction (HER). In this work, we report a novel Mo-doped Cu₂S self-supported electrocatalyst grown in situ on three-dimensional copper foam via a facile sulfurization treatment method. Interestingly, Mo-Cu₂S nanosheet structure increases the electrochemically active area, and the large fleecy multilayer flower structure assembled by small nanosheet facilitates the flow of electrolyte in and out. More broadly, the introduction of Mo can adjust the electronic structure, significantly increase the volmer step rate, and accelerate the reaction kinetics. As compared to the pure Cu₂S self-supported electrocatalyst, the Mo-Cu₂S/CF show much better alkaline HER performance with lower overpotential (18 mV at 10 mA cm⁻², 322 mV at 100 mA cm⁻²) and long-term durability. Our work constructs a novel copper based in-situ metal sulfide electrocatalysts and provides a new idea to adjust the morphology and electronic structure by doping for promoting HER performance.     

Energy-efficient hydrogen production coupled with methanol oxidation using NiFe LDH@NiMo alloy heterostructure

The traditional electrochemical water splitting is extremely restricted by the sluggish kinetics of the anodic oxygen evolution reaction (OER). In this context, replacing OER with a more thermodynamic favorable oxidation reaction, such as methanol oxidation reaction (MOR), is an effective strategy to improve the hydrogen evolution reaction (HER) efficiency while still obtaining some valuable by-products. In this work, nickel-iron layered double-hydroxide [NiFe LDH]@NiMo alloy heterostructure is synthesized by electrodeposition process and its bi-functional electrocatalytic activities for both hydrogen evolution reaction (HER) and methanol oxidation reaction (MOR) are evaluated. For the HER, the catalyst exhibits low overpotential of 82.5 mV at 100 mA/cm², with a Tafel slope of 61 mV/dec as well as splendid long-term stability. For the MOR, the required potential decreases by 74 mV at 100 mA/cm² compared to oxygen evolution reaction (OER). Moreover, 97% process yields toward value-added formic acid (HCOOH) are obtained at the anode, with a faradaic efficiency of approximately 100% for HER at the cathode. The superior catalytic performance results from the synergic contribution of NiFe LDH and NiMo alloy. The formation of NiFe LDH@NiMo alloy heterostructure leads to the redistribution of electrons among nickel (Ni), iron (Fe) and molybdenum (Mo) elements. Therefore, the charge transfer process has been greatly promoted. This study provides a scalable energy saving strategy for hydrogen energy development.     

Ultrafine Molybdenum Carbide Nanoparticles Composited with Carbon as a Highly Active Hydrogen‐Evolution Electrocatalyst

The replacement of platinum with non‐precious‐metal electrocatalysts with high efficiency and superior stability for the hydrogen‐evolution reaction (HER) remains a great challenge. Herein, we report the one‐step synthesis of uniform, ultrafine molybdenum carbide (Mo₂C) nanoparticles (NPs) within a carbon matrix from inexpensive starting materials (dicyanamide and ammonium molybdate). The optimized catalyst consisting of Mo₂C NPs with sizes lower than 3 nm encapsulated by ultrathin graphene shells (ca. 1–3 layers) showed superior HER activity in acidic media, with a very low onset potential of ?6 mV, a small Tafel slope of 41 mV dec^?1, and a large exchange current density of 0.179 mA cm^?2, as well as good stability during operation for 12 h. These excellent properties are similar to those of state‐of‐the‐art 20 % Pt/C and make the catalyst one of the most active acid‐stable electrocatalysts ever reported for HER.     

Rapid Activation of Platinum with Black Phosphorus for Efficient Hydrogen Evolution

Modulation of the electronic structure of metal catalysts is an effective approach to optimize the electrocatalytic activity. Herein, we show a surprisingly strong activation effect of black phosphorus (BP) on platinum (Pt) catalysts to give greatly enhanced catalytic activity in the hydrogen evolution reaction (HER). The unique and negative binding energy between BP and Pt leads to spontaneous formation of Pt‐P bonds producing strong synergistic ligand effects on the Pt nanoparticles. No Pt‐P bonds are formed with red phosphorus which is another allotrope of P. By controlling the number of Pt‐P bonds, 3.5‐fold enhancement in the HER activity can be achieved from the BP‐activated Pt catalyst and the activity is 6.1 times higher than that of the state‐of‐the‐art commercial Pt/C catalyst. The BP‐activated Pt catalyst exhibits a current density of 82.89 mA cm^?2 with only 1 μg of Pt in 1 m KOH at an overpotential of 70 mV.     

Galvanostatically Deposited PtNi Thin-Films as Electrocatalysts for the Hydrogen Evolution Reaction

The synthesis of hybrid platinum materials is fundamental to enable alkaline water electrolysis for cost-effective H₂ generation. In this work, we have used a galvanostatic method to co-deposit PtNi films onto polycrystalline gold. The surface concentrations of Ni (Γ_Ni) and Pt (Γ_Pt) were calculated from electrochemical measurements; the Γ_Pt/Γ_Ni ratio and electrocatalytic activity of these materials towards hydrogen evolution reaction (HER) in 1 M KOH show a strong dependence on the current density pulse applied during the electrodeposition. Analysis of the Tafel parameters hints that, on these deposits, HER proceeds through a Volmer-Heyrovsky mechanism. The galvanostatically deposited PtNi layers present a high current output per Pt gram, 3199 A g_Pt⁻¹, which is significantly larger compared to other PtNi-based materials obtained by more extended and more complex synthesis methods.     

Methanol Oxidation at Platinum Coated Black Titania Nanotubes and Titanium Felt Electrodes

Optimized Pt-based methanol oxidation reaction (MOR) anodes are essential for commercial direct methanol fuel cells (DMFCs) and methanol electrolyzers for hydrogen production. High surface area Ti supports are known to increase Pt catalytic activity and utilization. Pt has been deposited on black titania nanotubes (bTNTs), Ti felts and, for comparison, Ti foils by a galvanic deposition process, whereby Pt(IV) from a chloroplatinate solution is spontaneously reduced to metallic Pt (at 65 °C) onto chemically reduced (by CaH₂) TNTs (resulting in bTNTs), chemically etched (HCl + NaF) Ti felts and grinded Ti foils. All Pt/Ti-based electrodes prepared by this method showed enhanced intrinsic catalytic activity towards MOR when compared to Pt and other Pt/Ti-based catalysts. The very high/high mass specific activity of Pt/bTNTs (ca 700 mA mg_Pt⁻¹ at the voltammetric peak of 5 mV s⁻¹ in 0.5 M MeOH) and of Pt/Ti-felt (ca 60 mA mg_Pt⁻¹, accordingly) make these electrodes good candidates for MOR anodes and/or reactive Gas Diffusion Layer Electrodes (GDLEs) in DMFCs and/or methanol electrolysis cells.     

Ru−FeNi Alloy Heterojunctions on Lignin-derived Carbon as Bifunctional Electrocatalysts for Efficient Overall Water Splitting

Rational design of efficient, stable, and inexpensive bifunctional electrocatalysts for oxygen evolution reactions (OER) and hydrogen evolution reactions (HER) is a key challenge to realize green hydrogen production via electrolytic water splitting. Herein, Ru nanoparticles and FeNi alloy heterojunction catalyst (Ru−FeNi@NLC) encapsulated via lignin-derived carbon was prepared by self-assembly precipitation and in situ pyrolysis. The designed catalyst displays excellent performance at 10 mA cm⁻² with low overpotentials of 36 mV for HER and 198 mV for OER, and only needs 1.48 V for overall water splitting. Results and DFT calculations show the unique N-doped lignin-derived carbon layer and Ru−FeNi heterojunction contribute to optimized electronic structure for enhancing electron transfer, balanced free energy of reactants and intermediates in the sorption/desorption process, and significantly reduced reaction energy barrier for the HER and OER rate-determining steps, thus improved reaction kinetics. This work provides a new in situ pyrolysis doping strategy based on renewable biomass for the construction of highly active, stable and cost-effective catalysts.     

Multifunctional Active-Center-Transferable Platinum/Lithium Cobalt Oxide Heterostructured Electrocatalysts towards Superior Water Splitting

Designing cost-effective and efficient electrocatalysts plays a pivotal role in advancing the development of electrochemical water splitting for hydrogen generation. Herein, multifunctional active-center-transferable heterostructured electrocatalysts, platinum/lithium cobalt oxide (Pt/LiCoO₂) composites with Pt nanoparticles (Pt NPs) anchored on LiCoO₂ nanosheets, are designed towards highly efficient water splitting. In this electrocatalyst system, the active center can be alternatively switched between Pt species and LiCoO₂ for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER), respectively. Specifically, Pt species are the active centers and LiCoO₂ acts as the co-catalyst for HER, whereas the active center transfers to LiCoO₂ and Pt turns into the co-catalyst for OER. The unique architecture of Pt/LiCoO₂ heterostructure provides abundant interfaces with favorable electronic structure and coordination environment towards optimal adsorption behavior of reaction intermediates. The 30 % Pt/LiCoO₂ heterostructured electrocatalyst delivers low overpotentials of 61 and 285 mV to achieve 10 mA cm⁻² for HER and OER in alkaline medium, respectively.     

Atomically Dispersed Copper–Platinum Dual Sites Alloyed with Palladium Nanorings Catalyze the Hydrogen Evolution Reaction

Designing highly active catalysts at an atomic scale is required to drive the hydrogen evolution reaction (HER). Copper–platinum (Cu‐Pt) dual sites were alloyed with palladium nanorings (Pd NRs) containing 1.5 atom % Pt, using atomically dispersed Cu on ultrathin Pd NRs as seeds. The ultrafine structure of atomically dispersed Cu‐Pt dual sites was confirmed with X‐ray absorption fine structure (XAFS) measurements. The Pd/Cu‐Pt NRs exhibit excellent HER properties in acidic solution with an overpotential of only 22.8 mV at a current density of 10 mA cm⁻² and a high mass current density of 3002 A g⁻¹_(Pd+Pt) at a −0.05 V potential.     

Effects of acid etching on the structure of PtNi catalyst and total exposed active sites

The integration technology of hydrogen preparation–hydrogen storage not only can utilize hydrogen energy efficiently but also can improve the selectivity of the electrode maximally. In the present work, the structure and composition of the PtNi catalyst was characterized by X-ray diffraction (XRD); and its electrochemical properties, morphology, and surface binding energy were analyzed by cyclic voltammetry (CV) and linear scanning voltammetry (LSV), scanning electron microscopy equipped with energy-dispersive spectrometry (SEM-EDS), and X-ray photoelectron spectroscopy (XPS), respectively. The effects of different acid etching treatments (e.g., etching time, etchant concentration, and etching temperature) on the structure and surface active sites were investigated by the orthogonal experiment. The experimental results reveal that after etching with 0.5 mol/L of perchloric acid for 0.5 h at 60°C, the electrode weight loss of the PtNi catalyst is mainly attributed to the large loss of Ni atoms in film layer. This results in the reduced alloy phase in film layer and the appearance of Pt characteristic diffraction peak. The relative content of Pt on the surface of the film electrode increases significantly, and the total number of active sites also increases correspondingly. The binding energy of Pt4f_7/2 decreases by 0.19 eV, and the number of active sites involved in hydrogen release decreases, indicative of the reduced promotion effect of the PtNi catalyst on hydrogen release.