A study on the damage evaluation of weld heat affected zone

From the micro- and macroscopic points of view, the damage evolution of weld-simulated heat affected zone (HAZ) is studied. In the framework of continuum damage mechanics (CDM), the ductile and low cycle fatigue (LCF) damage evolution laws of HAZ have been examined. Two alternative laws of damage are proposed in this paper, which may meet the need for describing damage evolution of ductile rupture and LCF fracture, respectively.     

Damage and fracture of heat resistance steel under cyclic thermal loading

It was found that under the thermal cycle loading two interrelated process take place. In the material inner layers redistribution of dislocation and formation of sufficiently stable structure with the less dislocation density take place. Thus, the level of micro-stresses in the metal on the specimens surface and micro-hardness increases, which results in the elasticity exhaustion decrease of the metal micro-plastic deformation resistance. Localization of the micro-plastic deformations causes accumulation of the damage and initiation of microcracks.     

Dissimilar ultrasonic spot welding of Mg-Al and Mg-high strength low alloy steel

Sound dissimilar lap joints were achieved via ultrasonic spot welding (USW), which is a solid-state joining technique. The addition of Sn interlayer during USW effectively blocked the formation of brittle al₁₂Mg₁₇ intermetallic compound in the Mg-Al dissimilar joints without interlayer, and led to the presence of a distinctive composite-like Sn and Mg₂Sn eutectic structure in both Mg-Al and Mg-high strength low alloy (HSLA) steel joints. The lap shear strength of both types of dissimilar joints with a Sn interlayer was significantly higher than that of the corresponding dissimilar joints without interlayer. Failure during the tensile lap shear tests occurred mainly in the mode of cohesive failure in the Mg-Al dissimilar joints and in the mode of partial cohesive failure and partial nugget pull-out in the Mg-HSLA steel dissimilar joints.     

Effect of welding process on fatigue crack growth behaviour of austenitic stainless steel welds in a low alloy (Q & T) steel

Fatigue crack growth behaviour from a lack of penetration (LOP) defect in austenitic stainless steel weld metals of cruciform joints made of a low alloy high strength (Q & T) steel has been studied to understand the effect of two welding processes, namely, shielded metal arc welding (SMAW) and flux cored arc welding (FCAW). Fatigue crack growth studies were carried out at a stress ratio of R = 0 and a frequency of 90 to 110 Hz in a resonant testing equipment (Rumul, Model:8601). Crack growth rates were relatively lower in the weld metal obtained by flux cored arc welding process. Microstructural features observed revealed marked difference in the morphology of delta ferrite for the welded joints obtained from the above two welding processes. Long streaks of delta ferrite in austenite matrix were found in case of SMAW-weld metal which seem to have lowered the resistance to the fatigue crack propagation. A discontinuous network of delta ferrite found in austenite matrix in the case of FCAW-weld metal seems to have contributed to slower propagation of fatigue crack. Fractographic features also substantiate the observed trends in the fatigue crack growth behaviour.     

Correlation of modified crack tip opening distance with heat input to the heat affected zone of high-strength low-alloy steels

Investigated is the dependency of the crack tip opening displacement (CTOD) on the local microstructure of the heat affected zone in high-strength low-alloy (HSLA) microalloyed steel. Since the initiation of the crack tip location could not be controlled in fatigue, any possible correlation between heat iput in welding and fracture toughness could be smeared. Modified CTOD data are defined; they show that the fracture resistance of the weld joint decreased as the heat input increased.     

Damage analysis and dynamic response of elasto-plastic laminated composite shallow spherical shell under low velocity impact

Based on the elasto-plastic mechanics, the damage analysis and dynamic response of an elasto-plastic laminated composite shallow spherical shell under low velocity impact are carried out in this paper. Firstly, a yielding criterion related to spherical tensor of stress is proposed to model the mixed hardening orthotropic material, and accordingly an incremental elasto-plastic damage constitutive relation for the laminated shallow spherical shell is founded when a strain-based Hashin failure criterion is applied to assess the damage initiation and propagation. Secondly, using the presented constitutive relations and the classical nonlinear shell theory, a series of incremental nonlinear motion equations of orthotropic moderately thick laminated shallow spherical shell are obtained. The questions are solved by using the orthogonal collocation point method, Newmark method and iterative method synthetically. Finally, a modified elasto-plastic contact law is developed to determine the normal contact force and the effect of damage, geometrical parameters, elasto-plastic contact and boundary conditions on the contact force and the dynamic response of the structure under low velocity impact are investigated.     

钢筋混凝土结构非线性全过程分析方法及其应用

对普通钢筋混凝土结构和预应力混凝土结构在单调荷载及低周反复荷载的下受力全过程进行了模拟分析,程序设计中考虑了材料非线性,几何非线性,轴力二次矩,铺固钢筋的粘结滑移,混凝土的裂面效应,材料的双切线模量以及预应力的特点（包括次内力,预应力筋的应变滞后及其对混凝土裂面效应的影响等）等多种非线性因素的影响,典型算例表明,本文程序的计算值与试验结果吻合良好。     

Inverse thermal analysis of the drying zone of the evaporator of an axially grooved heat pipe

An inverse approach is performed to characterize the thermal behaviour of an axially grooved heat pipe, in steady state, for various operating conditions. For this purpose, an experimental set up, as well as a network conduction model, are developed to simulate the heat transfer in the wall at the evaporator section. The minimization of an objective function, taking into account the discrepancy between measured temperatures and computed ones, allows then the estimation of a heat transfer coefficient as well as the drying out front positions for all the axial grooves. Hence, at the burnout point, the significant temperature increase in the evaporator extremity is considered to be a direct consequence of the restriction of the evaporative zone. Therefore, the distribution of liquid phase in the capillary structure of the heat pipe can be obtained through the analysis of the measured temperature gradient in the evaporator section where the dry out front was expected to occur. Furthermore, the dry out front expansion can be observed when the input heat load is increased or when the adiabatic temperature is decreased. Introducing an adverse tilt angle also shows the effect of the puddle.     

低碳钢单轴拉伸实验颈缩段的应力分析

为了深入研究塑性材料在单轴拉伸过程中的颈缩应力分布,结合Aramis三维应变测量系统对Q235钢和Q345钢进行了单轴拉伸实验。基于已有文献的颈缩外形理论,结合实验数据提出了颈缩阶段几何尺寸的变化规律公式,并与传统经验公式进行了对比。采用本文给出的颈缩阶段几何尺寸的变化规律公式计算,Q235钢误差率为27.73%,Q345钢误差率为20.49%;采用传统经验公式计算,Q235钢误差率为64.33%,Q345钢误差率为70.78%。结果表明,本文提出的变化规律公式精确度远高于传统公式精确度。基于此,在考虑材料系数的基础上推导出了包含材料系数的半解析半经验应力分布方程。     

Theoretical analysis for self-sharpening penetration of tungsten high-entropy alloy into steel target with elevated impact velocities

The "self-sharpening" effect has been observed experimentally in the penetration of tungsten high-entropy alloy (WHEA)into steel targets in previous study.From ...     

Damage characterization of SAE 1020 and 1045 steel under torsion and compression

A damage model is applied to characterize the ductile deformation of SAE 1020 and 1045 steel. Damage is evaluated for thin-walled cylindrical specimens in torsion and solid bar specimens in compression where stress triaxiality enhances crack initiation. Analyzed are the variations of the damage parameter with the average compressive axial strain at the different locations of the solid bar. Initially, stress triaxiality being largest at the center appeared to dominate damage. With increasing strain, pronounced damage tends to occur in the mid-plane at locations closer to the free surface. Change in the aspect ratio of the cylindrical bar specimens also had an effect on the stress triaxiality and hence the damage parameter. Less damage is prediated for slender bars at the same strain level although the difference is small for height to diameter ratio up to 1.86.     

Mesoscale deformation and cracking of surface-hardened low carbon steel

Mesoscale deformation patterns of surface-hardened low-carbon steel is investigated by using the television-optical measuring technique (TOMSC-1). Surface hardening was performed by diffusion borating to produce a hardened layer with a heterogeneous structure. Plastic flow at the mesoscale level was observed for primary mesovolume in the form of triangular prism. Self-organization of neighboring primary mesovolume gives rise to formation specimen macrostructure. At certain thickness of borated layer, the tensile elongation is increased by 30% for specimens with brittle-hardened layer when compared with unhardened specimens.     

Toughness and failure of heat resistant steel before and after hydrogenation

Fracture toughness of heat-resistant steel can be increased by a preliminary thermomechanical loading called warm pre-stressing (WPS). The procedure creates a plastic deformed area around the crack tip and hence allows larger service loads to be tolerated by the cracked specimen. It is shown that a hydrogenation in the preloading stage decreases the fracture toughness of material.Investigations are also presented of the applicability of physical and mechanical approaches for the prediction of cleavage stress of materials after preliminary plastic deformation (PPD) effects and hydrogenation. Different schemes of the plastic deformation and influence of hydrogenation are considered in the preloading stage to provide different levels cleavage stress of steel 15Kh2MFA.     

Nonlinear finite element analysis of shape memory alloy (SMA) wire reinforced hybrid laminate composite shells

This study introduces a non-linear finite element analysis approach to the procedure of modeling hybrid laminate composite shells with embedded shape memory alloy (SMA) wire subjected to coupled structural and thermal loading. Numerical analyses of SMA wire reinforced composite laminates were carried out by synergizing the non-linear laminate shell element with Brison's model of the SMA constitutive law. To verify the proposed procedure, the present illustrative applications involve rectangular laminated panels clamped along one side. Analysis results were compared with corresponding experimental results from a prior study. Several test cases that depend on the volume fraction of SMA, temperature, and ply angles are presented to illustrate the highly entangled thermo-mechanical behavior of shape memory alloy hybrid composites (SMAHCs). The results of the numerical analysis show the ability of the suggested procedure to compute the thermo-mechanical behavior of a SMAHC in accordance with the SMA's internal phase transformations induced by stress and temperature variation and demonstrate very good agreement with experimental results.     

Damage and shakedown analysis of structures with strain-hardening

In this article, the ductile damage of materials is introduced into the shakedown theory of strain-hardening structures. A mathematical programming method is developed to calculate an upper bound of the damage factor in a structure subjected to varying loads, which is suggested as the criterion of structural failure. Based on it, a lower bound of the safe load factor can be obtained for a strain-hardening structure via a mathematical programming. The application of this theory is demonstrated by analysing the thick-walled cylindrical tube.     

Three-dimensional numerical analysis of heat and mass transfer in heat pipes

A three-dimensional finite-element numerical model is presented for simulation of the steady-state performance characteristics of heat pipes. The mass, momentum and energy conservation equations are solved for the liquid and vapor flow in the entire heat pipe domain. The calculated outer wall temperature profiles are in good agreement with the experimental data. The estimations of the liquid and vapor pressure distributions and velocity profiles are also presented and discussed. It is shown that the vapor flow field remains nearly symmetrical about the heat pipe centerline, even under a non-uniform heat load. The analytical method used to predict the heat pipe capillary limit is found to be conservative.     

Brittle fracture of precompressed steel as affected by hydrostatic pressure,temperature and strain concentration

Highly precompressed 1020 HR steel, 0.65 prestrain at 400°F (204°C), tested in nominally uniform tension at ?80°F (?62°C) fractures at about 110,000 psi (760 MN/m²) with less than 0.02 plastic strain. Yet the addition of a hydrostatic pressure of less than 7000 psi (48 MN/m²) converts this visually brittle fracture to a ductile one with appreciable necking. The explanation of this surprising experimental result is shown to follow directly and simply from the combination of a tensile stress criterion of fracture, strain concentration and the low tangent modulus of the stress-strain curve in tension beyond the Bauschinger transition region of a few percent of plastic strain. Temperature dependence and strain-rate dependence of brittle fracture similarly are predictable in an almost trivial manner from the appropriate stress-strain curves for different amounts of precompression. So also is the amazingly high ductility or fracture toughness of the most complex of perforated or notched statically loaded structures of mild steel in an undamaged or fully annealed state.     

Topology optimization and heat dissipation performance analysis of a micro-channel heat sink

Junction temperature in the electronic packaging process is one of the critical factors affecting the service life of electronic devices. A micro-channel heat sink is a common heat dissipating device used to reduce the thermal resistance between components and substrate. In order to maximize the heat dissipation while minimizing the pressure drop, this paper adopts a topology optimization method. A material interpolation method based on variable density principle is used together with a moving asymptote algorithm for the optimization. The physics is governed by the heat and mass transfer, coupled with the momentum conservation in the fluid. Four parameters are varied in order to investigate their influence on the optimization process. A three-dimensional geometry has been constructed to study the flow field and the results are compared to a reference case to verify the temperature uniformity and thermal performance of the model. It is demonstrated that the optimized design of the micro-channel heat sink is reliable and effective.     

Hydrothermal analysis of non-Newtonian fluid flow (blood) through the circular tube under prescribed non-uniform wall heat flux

The present article aims to investigate the Graetz-Nusselt problem for blood as a non-Newtonian fluid obeying the power-law constitutive equation and flowing inside the axisymmetric tube subjected to non-uniform surface heat flux. After the flow field is determined by solving the continuity and the momentum equations, the energy equation is handled by employing the separation of variables method. The resulting Eigen functions and Eigen values are numerically calculated using MATLAB built-in solver BVP4C. The analysis is first conducted for the situation of constant heat flux and subsequently generalized to apply to the case of sinusoidal variation of wall heat flux along the tube length, using Duhamel's Theorem. Furthermore, an approximate analytic solution is determined, employing an integral approach to solve the boundary layer equations. With respect to the comparison, the results of approximate solution display acceptable congruence with those of exact solution with an average error of 7.4%. Interestingly, with decreasing the power-law index, the discrepancy between the two presented methods significantly reduces. Eventually, the influences of the controlling parameters such as surface heat flux and power-law index on the non-Newtonian fluid flow's thermal characteristics and structure are elaborately discussed. It is found that switching from constant wall heat flux to non-uniform wall heat flux that sinusoidally varies along the tube length significantly improves the simulation's accuracy due to the better characterization of the heat transport phenomenon in non-Newtonian fluid flow through the tube. In the presence of sinusoidally varying wall heat flux with an amplitude of 200 W/m²and when the power-law index is 0.25, the maximum arterial wall temperature is found to be about 311.56 K.