Nonuniform isothermal curing of cylindrical products made of polymeric composites

Conclusion By increasing the curing temperature and reducing the winding rate, it is possible to obtain compressive radial stresses in a cylindrical product during the entire curing stage — which should prevent loss of integrity during the curing operation. When the duration of the curing process is limited, the magnitude of the compressive stresses will depend in an extreme manner on curing temperature. Meanwhile, in the general case, ensuring minimal residual stresses will not ensure the absence of tensile radial stresses during curing.Translated from Mekhanika Kompozitnykh Materialov, No. 5, pp. 873–877, September–October, 1988.     

Experimental study of the effect of technological parameters on the residual stresses in thin-walled coiled parts

The effect of the parameters of heat treatment and programmed winding under tension on the residual stresses in thin-walled coiled parts made from glass plastic by the "dry" winding of a heated glass strip on an unheated mandrel is studied experimentally. The effect of the thickness of the parts on the maximum radial residual stresses is considered. A method is proposed for regulating the residual stresses in parts with very thick walls.Translated from Mekhanika Polimerov, No. 1, pp. 75–80, January–February, 1972.     

Design of Steel-Composite Multirim Cylindrical Flywheels Manufactured by Winding with High Tensioning and <Emphasis Type="Italic">in situ</Emphasis> Curing. 1. Basic Relations

The possibility of using force winding coupled with in situ curing to increase the energy storage capacity of hybrid steel-composite cylindrical flywheels is estimated and analyzed. Relations describing the rotational, thermal, and winding stresses are considered and discussed. These relations are used for a numerical analysis of the stress state and energy capacity of hybrid flywheels in the second part of the paper.__________Russian translation published in Mekhanika Kompozitnykh Materialov, Vol. 41, No. 2, pp. 203–224, March–April, 2005.     

Variation of the residual stresses during the fabrication of thick-walled wound glass-reinforced plastic articles

The results of an experimental investigation of the development of the residual stresses in thick-walled glass-reinforced plastic cylinders during the fabrication process are presented. The variation of the stresses from the beginning of winding to removal of the cyclinders from the mandrel is examined.Translated from Mekhanika Polimerov, No. 2, pp. 355–357, March–April, 1974.     

Calculation of the residual stresses and strains in wound reinforced-plastic products

A method is proposed for determining the residual stresses and strains in wound glass-reinforced plastic products. The fabrication process is divided into five stages: winding, heating polymerization, cooling, and removal from the mandrel. The initial stresses that develop during winding and the subsequent stress increment associated with heating are taken into account. Polymerization is treated as a process during which the mechanical and thermophysical properties of the material change. Chemical shrinkage of the resin and its filtration through the fiberglass are disregarded. Equations are derived for the residual radial and peripheral stresses in the finished product, for the residual change in inside diameter, and for the temperature at which the product is released from the mandrel during the cooling process. The experimental data relating to two types of wound products are discussed. The results of a computation of the residual stresses and the residual changes in inside diameter are compared with the experimental data.Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, Vol. 5, No. 1, pp. 134–139, January–February, 1969.     

Residual stresses in plastic rings reinforced with glass and manufactured with consolidation of the various layers

The residual stresses in thin-wall plastic rings reinforced with glass and prepared by the method of consolidating the layers in combination with various winding regimes have been studied experimentally. It is shown that variation of the winding regime from one layer to another can change the distribution of the stresses through the thickness of the ring.Moscow Energy Institute. Translated from Mekhanika Polimerov, No. 1, pp. 174–176, January–February, 1972.     

Experimental determination of residual stresses in wound unidirectional glass-reinforced plastics

The residual stresses in prestressed ring-shaped systems of wound unidirectional glass-reinforced tape have been investigated experimentally. The relation between the residual stress and the winding force has been established. A decrease in the specified prestress is demonstrated. The results of tensile tests on free rings of wound glass-reinforced tape are presented.Mekhanika Polimerov, Vol. 2, No. 1, pp. 123–129, 1966     

Calculation of shrinkage stresses in fibrous composites with regular structure

The effect of the chemical and thermal shrinkage of the epoxy matrix on the structural residual stresses in plastics reinforced with anisotropic fibers has been investigated. The process of residual stress formation in all stages of a given curing regime is examined with reference to a regular triangular fiber distribution. The model of a hardening hypoviscoelastic medium [8] is used to describe the variation of the rheological properties of the matrix. The effect of the cooling rate on the residual stresses is investigated with reference to a single inclusion.Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, No. 3, pp. 409–415, May–June, 1976.     

Initial stresses in filament-wound reinforced-plastic rings

Methods of experimentally determining the initial stresses in filament-wound GRP rings are examined and the effect of winding tension is investigated. It is shown that by varying the winding tension it is possible to exercise a considerable degree of control over the magnitude and distribution of the initial stresses.Institute of Polymer Mechanics, Academy of Sciences of the Latvian SSR, Riga. Translated from Mekhanika Polimerov, No. 3, pp. 505–511, May–June, 1969.     

Calculation of the residual stresses in coiled objects made on the layer-by-layer hardening principle

The effect of the technological mode of winding with layer-by-layer hardening on the residual-stress distribution in coiled glass-plastic objects is analyzed by the method outlined in [1, 2]. The computing scheme of [3, 4] is used to calculate the stresses arising at the winding stage. The results are compared with experimental data.Moscow Power Institute. Translated from Mekhanika Polimerov, No. 2, pp. 284–289, March–April, 1972.     

Study of the residual (internal) stresses in reinforced epoxy resin

An optical polarization method has been used to study the residual (internal) stresses in reinforced ED-6 epoxy resin cured with maleic anhydride. The effects of "chemical" shrinkage, volume change relaxation during during curing, and the difference linear coefficients of thermal expansion for reinforcement and resin are elucidated. It is shown that adjacent reinforcing elements interact. The stress state is investigated with reference to a model of the elementary cell of the regular structure of a unidirectional glass-reinforced plastic. The residual stresses are found as a function of the resin/reinforcement ratio.Mekhanika Polimerov, Vol. 1, No. 4, pp. 76–80, 1965     

Programmed winding of glass-reinforced plastics

It is proposed to employ a variable winding tension designed to give a required initial stress distribution. The program is constructed on the basis of solutions describing the loss of tension associated with winding and the softening of the resin during heat treatment. The problems are solved in the elastic formulation. Programs are obtained for three cases: constant tension in a ring sill on the mandrel, compensation of the stresses that develop after removal from the mandrel, and compensation of the thermoelastic stresses that develop during cooling.Institute of Polymer Mechanics, Academy of Sciences of the Latvian SSR, Riga. Translated from Mekhanika Polimerov, No. 1, pp. 48–53, January–February, 1970.     

Results of an experimental investigation of the residual stresses in wound glass-reinforced plastics

The results of an experimental investigation of the residual stresses in wound glass-reinforced plastic rings are presented. The residual stresses were determined by the Davidenkov method. The dependence of the maximum tensile and compressive circumferential stresses on ring thickness and polymerization temperature is investigated. The experimental data are compared with the results of calculations based on the theory proposed in [1, 2].Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, No. 6, pp. 1116–1119, November–December, 1970.     

Composite risers for deep-water offshore technology: Problems and prospects. 1. Metal-composite riser

Prospects for the application of advanced composites in the offshore technology of oil production are considered. The use of composites in vertical pipelines-risers seems to be the most efficient. The operating loads are studied and the attendant problems are formulated. A comparative analysis of the characteristics of metal, composite, and metal-composite deep-water risers is presented. A technique is developed for designing multilayered risers, taking into account the action of internal and external pressures, gravity, and the axial tensile force created by tensioners, as well as the residual technological stresses due to the difference in coefficients of thermal expansion, physical-chemical shrinkage, and force winding. Numerical estimations are given for a two-layered riser with an inner metal layer of steel, titanium, or aluminum alloys and a composite layer of glass- or carbon-fiber plastics formed by circumferential winding. It is shown that the technological stresses substantially affect the characteristics of the riser.Institute of Polymer Mechanics, Latvian Academy of Sciences, Riga, LV-1006, Latvia. Trondheim Technical University, Norway. Translated from Mekhanika Kompozitnykh Materialov, Vol. 33, No. 5, pp. 577–591, September–October, 1997.     

Determination of the residual stresses in wound glass-reinforced plastic rings

The stresses that develop during winding in wound glass-reinforced plastic rings change during polymerization, when the modulus of elasticity in the radial direction is reduced by heating. Further changes occur in connection with cooling and removal from the mandrel. The theoretical relations obtained for determining these stresses are found to be confirmed by experiment.Bauman Moscow Higher Technical College. Translated from Mekhanika Polimerov, No. 5, pp. 892–898, September–October, 1969.     

Residual stresses in glass-reinforced polyethylene

The variation of the axial and radial components of the residual stresses in fiber-reinforced polyethylene with distance from the fiber has been investigated. It is shown that, irrespective of the agent employed, coupling leads to an increase in stresses. The values obtained for the residual stresses are compared with the adhesion strength determined by the shearing method. The effect of a structure-forming agent on the residual stresses is investigated.Mendeleev Moscow Chemical Engineering Institute. Translated from Mekhanika Polimerov, No. 4, pp. 722–724, July–August, 1971.     

Residual technological stresses in the winding of the stator of large electrical machines

Conclusions Equations were derived for calculating RTS in the gap part and the zone of bending the coils and bars of the stator winding; it was shown that in calculating the RTS in the bending zones, it is necessary to take into account the presence of residual stresses in the copper of the bar. The calculated and experimental results indicate the high concentration of the stresses _X in the bending zones, These regions are most critical from the view-point of possible disruption of the monolithic nature and reduction in the electrical strength of the housing insulation.Paper presented at the Fifth All-Union Conference on the Mechanics of Polymer and Composite Materials (Riga, October, 1983).Translated from Mekhanika Kompozitnykh Materialov, No. 5, pp. 868–872, September–October, 1983.     

Analysis of the technological stresses in wound components made out of composites during the whole duration of the preparation process

Conclusions The application of a discrete winding scheme and the relationships of the theory of filtration consolidation and the theory of unstable viscoelastic media to the calculation of the technological stresses allows one to take account of the most important technological factors and to describe the overall process involved in the preparation of wound components from laminar composites. The power winding stage and the nonisothermal heat-treatment stage make the greatest contribution to the magnitude of the technological stresses.Translated from Mekhanika Kompozitnykh Materialov, No. 3, pp. 500–508, May–June, 1980.     

Winding glass-reinforced plastic rings under programmed tension

The strength, stiffness, and initial stresses of glass-reinforced plastic rings wound under variable tension in accordance with five different programs are considered. The relative thickness of the rings was 0.15–0.20. It is shown that the law of variation of the tension on the tape during winding has an important effect on the investigated parameter.Institute of Polymer Mechanics, Academy of Sciences of the Latvian SSR, Riga. Translated from Mekhanika Polimerov, No. 2, pp. 361–364, March–April, 1971.     

Calculation of the residual stresses in wound glass-reinforced plastics

The effect of the winding and polymerization conditions on the residual stress distribution in wound glass-reinforced plastic cylinders is subjected to a numerical analysis. The calculations are based on the method proposed in [1]. The computer data are examined and the theoretical and experimental results compared.Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, No. 6, pp. 1026–1030, November–December, 1970.