Structure and properties of nanosized coatings deposited onto polymers

Results of studies aimed at developing a new approach to measuring stress-strain properties of nanosized solids (strength, yield stress, and the value of plastic deformation at uniaxial tension) are generalized. This approach is based on the analysis of the parameters of microrelief arising upon the deformation of polymer films with thin coatings. It is demonstrated for the first time that the stress-strain properties of aluminum coatings deposited onto Lavsan substrates depend on the level of stresses in the substrate, the value of its deformation, and the thickness of the coating. The evolution of these parameters is related to the strain hardening of metal and the effect of nanostructuring of crystalline materials in the range of small thicknesses. When precious metal (Au, Pt) nanosized films are deposited onto polymers by ion-plasma sputtering, in the course of metal deposition, polymer surface layers interact with cold plasma. Stress-strain properties of polymer surface layers modified by plasma are quantitatively estimated for the first time. The model is proposed that makes it possible to take into account the contribution of the properties of precious metal and plasma-modified polymer surface layer to the strength of the coating.     

Evaluation of the stress-strain properties of surface layers in plasma-treated polymers

The surface treatment of poly(ethylene terephthalate) (PET) and poly(vinyl chloride) (PVC) films in cold plasma over 1–15 min was carried out. It was found that the subsequent deformation of the films is accompanied by a special type of surface structuring that has been previously observed for polymer films with a thin hard coating. It was shown that unlike metal coatings, the thickness of the modified surface layer slightly depends on the time of treatment in plasma. The previously developed approach to analysis of the emerging patterns makes it possible to evaluate the stress-strain properties of the coatings. It was first revealed that the tensile strength of the modified layer produced in PET by plasma treatment is ∼12.3 MPa and its elongation at break varies from 20 to 90%. The differences in the properties between the plasma-modified surface layers of the polymer and the metal coatings studied earlier are discussed.     

Structural approach to the study of deformation mechanism of amorphous polymers

A new microscopic procedure for the visualization of structural rearrangements in amorphous polymers during their deformation to high strains is described. This approach involves the deposition of thin (several nanometers) metallic coatings onto the surface of the deformed polymer. Subsequent deformation entails the formation of a relief in the deposited coating that can be studied by direct microscopic methods. The above phenomenon of relief formation provides information concerning the deformation mechanism of the polymer support. Experimental data obtained with the use of this procedure are reported, and this evidence allows analysis of the specific features of structural rearrangements during deformation of the amorphous polymer at temperatures above and below its glass transition temperature under the conditions of plane compression and stretching, uniaxial tensile drawing and shrinkage, rolling, and environmental crazing. This direct structural approach originally justified in the works by Academician V.A. Kargin appears to be highly efficient for the study of amorphous polymer systems.     

A nonlinear uniaxial stress-strain constitutive model for viscoelastic membrane materials

Membrane materials with the excellent thermal, optical, electrical and chemical properties have attracted significant attention in numerous research fields recently. However, while being used to construct the membrane structures, the mechanical behaviors of membrane materials are more foundational than the other properties in evaluating the structure safety. This paper thus proposes a nonlinear stress-strain constitutive model for revealing the viscoelastic behaviors of membrane materials under uniaxial tensile loading. To this end, the constitutive equations for expressing the uniaxial tensile stress-strain relationships of viscoelastic materials are established gradually from the kinematic equations of the generalized Maxwell model that includes several basic Maxwell models and one basic spring element. Meanwhile, the uniaxial tensile tests of two typical viscoelastic membrane materials were carried out in order to examine the proposed constitutive model. The constitutive model parameters of the stress-strain properties of both membrane materials are accurately identified using the least square method. By comparing the true stress-strain curves between experimental results and constitutive models, good agreements with the maximum differences of 4.67% and 3.41% are acquired for the two employed viscoelastic membrane materials, respectively. These observations are able to validate the accuracy and efficiency of this proposed constitutive model in predicting the uniaxial stress-strain behaviors of viscoelastic membrane materials, which are significant in the nonlinear structural analysis of membrane structures.     

Correlation between structure and stress-strain characteristics of metallic coatings deposited onto a polymer by the method of ionic plasma sputtering

Data on the strength of coatings based on noble metals (Pt, Au) deposited onto PET films by the method of ionic plasma sputtering are analyzed. In addition to precipitation of the metal, this mode of deposition is accompanied by modification of the surface polymer layer due to its interaction with plasma. As a result, a complex three-layered structure near the polymer surface forms. A new method for estimating the strength of coatings deposited onto polymer supports is advanced. This method makes it possible to analyze stress-strain characteristics of the three-layered systems that emerge owing to deposition of nanoscale layers of noble metals on polymer films via ionic plasma sputtering. The proposed relationships are in fair agreement with the experimental data.     

On the effect of the nature and physical state of a polymer support on the stress-strain characteristics of metallic coatings

A newly proposed microscopic procedure makes it possible to estimate the strength of thin (nano-metric) coatings deposited onto various polymer supports. The strength of the deposited coating is shown to increase dramatically when the thickness of the coating decreases below 15 nm. It was also found that the strength of the coatings is controlled by the physical state of the polymer support. The Interfacial layer formed at the early stages of metal deposition onto the polymer surface is characterized by a higher strength as compared with that of a pure metal deposited onto the above interfacial layer. This observation can be explained by the following reasons: first, the dimensions of metallic grains in the interfacial layer are much smaller than those in a pure metal and, second, the intergrain space in the interfacial layer is filled with polymer matrix. At the same time, both the temperature and the adsorptionally active liquid medium affect polymer partitions in the interfacial composite layer and thus control the overall strength of thin coatings (≤15 nm). In the case of thicker coatings, the strength of the coating gradually decreases independently of the nature and state of the supporting polymer and approaches the strength of the bulk metal.     

一种基于分子链统计理论的橡胶超弹性混合本构模型

橡胶材料因其独特的超弹性在实际中广泛应用,通过解析应力-应变关系可以为橡胶力学性能的工程应用提供理论指导.为了更准确地描述橡胶材料力学性能,提出一种适用于橡胶材料的超弹性混合本构模型.新模型基于Gaussian模型与八链模型,引入有关拉伸比的权重函数将二者耦合,在拉伸比较小的情况下,新模型退化成Gaussian形式,在...     

Properties of ultrahighly filled composites based on polymers and ground rubber

The stress-strain and strength properties of ultrahighly filled composites based on thermoplastic polymers and ground rubber wastes are studied. The content of the elastic filler is higher than 70 wt%. As is shown, introduction of minor amounts of the plastic polymer, which serves as the binder for the filler particles, makes it possible to improve the strength properties of ultrahighly filled composites and to prepare materials of a desired thickness. A correlation between the stress-strain properties of the plastic polymer-rubber systems and the effective viscosity of the matrix polymer is established. When a polymer with homogeneous deformation and good adhesion to the elastic filler is used as the matrix, the resultant composites are characterized by properties close to those of vulcanized rubbers. A new method is proposed for processing of ground rubber wastes and preparation of materials that are similar to hard rubbers.     

Comparison of the rheological properties of linear and star-branched polyisoprenes in shear and elongational flows

The rheological properties of narrow-molecular-weight-distribution linear and star-branched polyisoprenes have been determined using both shearing and stretching deformations. At all strain rates studied the tensile stress measured under transient and steady-state conditions did not increase above the linear viscoelastic value. The absence of an enhanced tensile stress for the branched polymer is in contrast to what is observed for branched low-density polyethylene. An explanation for the difference is proposed. Additional remarks are made about the broad distribution of relaxation times observed for star-branched polyisoprenes and about the approach to steady state in constant-strain-rate and constant-stress tests.     

Influence of energy characteristics of the fiber-binder interface on polymer composite strength

A correlation between the energy characteristics of fiber-binder interfaces and tensile strength of polymer composite materials (PCMs) was demonstrated by the example of microplastics based on carbon fiber. A new approach for express prediction of the strength properties of PDMs based on determination of the adhesive characteristics of polymer binders in model systems by the wetting method was proposed and experimentally confirmed.     

Molecular Dynamic Simulation of Side-Chain Liquid Crystalline Elastomer Under Load

Summary: We present a molecular dynamic simulation of a side chain liquid crystalline elastomer (LCE) under load. The LCE is composed of a flexible tetrafunctional diamond like network with rod-like mesogens attached to the network. As a precursor of the LC elastomer a flexible polymer network in a low molecular liquid-crystal (LC) solvent was used. The phase behavior of the LCE under uniaxial stretching up to the deformations of λ = 1.5 and 2.0 at different densities was studied. As in the non-stretched case upon density increase an isotropic to nematic phase transition occurs. However, in contrast to thermotropic side chain LC elastomers the stress induced shift transition is not observed. The stretching slightly increases the anisotropy of translational diffusion of mesogens in the nematic state. The stress-strain dependence for LCE both in the isotropic and the nematic states is obtained. Elastic modulus increases at high values of order parameter.     

A New Approach to the Determination of Adhesion Properties of Polymer Networks

Summary: A new approach for the determination and comparison of adhesion properties of polymer networks was proposed. One permits to optimize the choice of polymers for composite materials with inorganic fibers (at the absence of binder diffusion to the fiber). For the first time the works of adhesion of polymer to liquids simulating polar or non-polar phases were used for prediction of adhesive properties of network (binder, coupling agent) and for the choice of network provided the best tensile strength of composite material. The correctness of proposed approach was experimentally proved by measuring of tensile strength micro plastics.     

Thermal and mechanical properties of polypropylene in the thermoplastic elastomeric state

One result of the discovery of homogeneous metallocene stereospecific catalysts is the ability to prepare polypropylene in a stereoblock form in which the isotactic stretches give crystallites acting as temporary crosslinks in an elastomeric network structure. The fact that these elastomers are thermoplastic and thus reprocessible increases the importance of establishing their structure-property relationships. In this report, the dependence of their physical properties on isotactic pentad content, molecular weight, and possible strain-induced crystallization are described. Thermal evaluations and mechanical tests of these materials under oscillatory strain, continuous extension and near-equilibrium uniaxial and biaxial elongation showed that they were multiphase, tough elastomeric materials. Their moduli and tensile strengths increased with increase in % isotactic pentad content and with increase in molecular weight. Equilibrium stress-strain measurements showed the occurrence of strain-induced crystallization in uniaxial, but not in biaxial, deformations.     

The structure and properties of polymer-metallic coating interphase

The structure of the surface layer in polymers (LDPE and PET) decorated with a thin metal (gold and platinum) layer was studied after their deformation under different conditions. It was found that relatively thick coatings debonded from the polymer substrate during tensile drawing. Debonding was observed at low tensile strains (below 20–30%). During the further drawing of a polymer, a regular microrelief typical of deformable “rigid coating on a soft substrate” systems appeared on its surface. This phenomenon is explained by the fact that the debonding metal coating uncovers not the surface of the pure polymer but a certain modified layer, which has a higher elastic modulus than the pure polymer. The formation of this layer is associated with the inclusion of metal atoms into the polymer during the metal decoration by plasma immersion ion deposition. As a result of this inclusion, a modified layer, which has a higher glass transition temperature, a higher elastic modulus, and other mechanical properties, is formed between the coating and the polymer.     

DISPERSION AND TENSILE BEHAVIOR OF POLYPROPYLENE/MONTMORILLONITE NANOCOMPOSITES PRODUCED VIA MELT INTERCALATION

Most of the anicles on polymer nanocomposites focus on the importance of chemistry used to modify the surfaceof the clay, usually montmorillonite (MMT), and characterization of the nano-scale structure obtained. The role andimportance of processing were also discussed recently. However, few papers concerning the correlation between morphologyof MMT and mechanical properties were published. In order to understand the tensile behavior of PP/Montmorillonite(MMT) nanocomposites better, and to further improve the reinforcement efficiency, we first prepared the PP nanocompositesvia direct melt intercalation using conventional twin-screw extrusion. The dispersion and tensile property of the compositeswere then investigated by SEM, XRD, TEM and a video-controlled tensile set-up. The macroscopic and microscopicdispersion of MMT in PP matrix was verified by XRD and TEM, combined with SEM. The tensile properties were obtainedby video-controlled tensile set-up, which gives true stress-strain curve. It was found that a partly intercalated and partlyexfoliated structure (also called incomplete exfoliation) existed in the system. Though the tensile strength of PPnanocomposites is not much improved in engineering stress-strain curves, more than 20% increase of true stress was found ina true stress-strain experiment at high true strain, which indicates that only oriented silicate layers can have a big effect ontensile properties. Not only orientation of silicate platelets but also the degree of exfoliation is a key factor to determine thereinforcement efficiency. The reinforcement efficiency of MMT has been discussed based on the "continuum" Halpin-Tsaiequations. A good agreement was found between experimental data and theoretical prediction by changing N value (number of platelets per stack) which corresponding to different state of the dispersion of MMT in PP matrix.     

A novel orientation technique for semi-rigid polymers. 2. Mechanical properties of cellulose acetate and hydroxypropylcellulose films

The networks of cellulose acetate and hydroxypropylcellulose prepared in the first part of this investigation were studied with regard to their mechanical properties. The quantities of particular interest were increases in tensile modulus and tensile strength obtained by drying the swollen films under strain, both uniaxial and equi-biaxial. These increases or improvements in mechanical properties were determined as a function of polymer concentration during cross-linking, polymer molecular weight, degree of cross-linking, and elongation during drying. In all cases, the improvements increased with increase in elongation during drying, and the largest increases were obtained in the case of the highest molecular weight polymer which had been lightly cross-linked in dilute (isotropic) solutions. The extent of ordering in these systems was gauged approximately by measurements of birefringence, which were correlated with their tensile moduli and tensile strengths.     

Oriented crosslinked polyethylene pipes by a novel extrusion method

Crosslinking and stretching (2.5 times along the circumferential direction) of the molten polymer during extrusion produced pipes with dominantly circumferential orientation and a lower degree of axial chain orientation. Differential scanning calorimetry (crystallinity and crystal thickness), density measurements (crystallinity), X-ray diffraction (c-axis orientation), infrared dichroism measurements (crystalline and amorphous chain orientation) and contraction measurements (molecular draw ratio) assessed the microstructure of the pipe material. The mechanical properties of the oriented material were assessed by uniaxial tensile tests. The orientation was biaxial with the main orientation in the circumferential direction and a lesser orientation in the axial direction. The maximum degree of circumferential orientation was obtained at the inner wall of the pipe. The lower degree of crosslinking of the core material allowed slippage of chains during the stretching of the molten polymer and it is suggested that this is the cause of the lower degree of orientation of the core material. The oriented pipe material exhibited a 5-10% higher degree of crystallinity and higher crystal thickness than conventionally crosslinked material. The tensile modulus and the tensile strength of the oriented, cross-linked material was greater along the axial direction than along the circumferential direction. The circumferential and axial moduli for the oriented, crosslinked pipe were greater than the corresponding moduli of the non-oriented cross-linked pipe material. Another pipe based on crosslinked PE that were first circumferentially stretched 2.5 times and later axially stretched 10 times (in the molten state) showed, despite the fact that it exhibited pronounced axial orientation almost a balanced tensile modulus (4.3±0.2 GPa) in the axial-circumferential plane. Atomistic modelling showed that the orientational dependence of the density of the amorphous phase is small.     

Vacuum coating of plastic optics

Vacuum technologies for the deposition of optical interference coatings on polymer substrates, based on long-term experience in glass coating, have been under development for about 20 years. A growing market for precision optical elements and consumer optics moulded from thermoplastic polymers requires antireflective properties and hard coatings. Owing to the manifold chemical and physical properties of optical polymers, special efforts are essential for each type of plastic to find polymer-capable coating conditions. The main focus of this article is on evaluating the state of the art in vacuum-coating processes applied to plastics today, and on discussing specific coating techniques and evaluation procedures. A better understanding of the complex interactions between low-pressure plasmas and the various polymer materials will be a key factor in making durable plastic optics for future applications; achieving this will be a challenge to surface scientists.     

碳纳米管改性聚苯硫醚熔纺纤维的结构与性能研究

将多壁碳纳米管(MWCNTs)和聚苯硫醚(PPS)经过熔融挤出后制备成复合材料切片,并采用熔融纺丝法制得碳纳米管改性聚苯硫醚复合纤维.采用扫描电镜(SEM)、拉曼光谱、示差扫描量热分析(DSC)、动态机械分析(DMA)以及力学性能测试等表征手段研究了复合纤维中碳管的分散状态,与基体的界面作用,复合纤维的结晶性能以及力学性能,从而探讨了聚苯硫醚/碳纳米管复合纤维体系的微观结构与宏观性能之间的关系.研究表明,聚苯硫醚分子结构与碳纳米管之间具有的π-π共轭作用使碳管较为均匀的分散在基体中,界面结合较为紧密.同时熔融纺丝过程中的拉伸作用使碳管进一步解缠并使碳管沿纤维拉伸方向取向.另一方面,拉曼光谱显示拉伸作用有效地增强了界面作用,有利于外界应力的传递.碳管的良好分散以及强的界面作用使复合纤维力学性能得到大幅度的提高,当碳管含量达到5 wt%时,复合纤维的模量有了明显的提高,拉伸强度较纯PPS纤维提高了近220%.