Optimization of three gas compositions in a CO2 laser

Three pressures of gases (CO₂, N₂ and He) added into CO₂ laser tube are optimized for obtaining maximal laser output power by applying a genetic algorithm and solving the CO₂ laser kinetics equations. After the optimization, the laser power is increased by 96% as compared with a non-optimal case.     

Theoretical prediction on the wavelength-temperature shift in pulsed TE CO2 lasers

The wavelength-temperature shift observed in pulsed TE CO₂ lasers is discussed theoretically by means of Six-temperature model rate equations for tunable TE CO₂ lasers. Numerical calculations of the temperature-wavelength shift in a pulsed TE CO₂ laser with a simple plano-concave stable resonator, whether excited by conventional low-inductance fast-discharge scheme or by a long-pulse Pulser/sustainer discharge scheme, show that the laser output wavelengths are within the 10P branch as the ambient temperature varies from 228 to 338 K, but will change as the ambient temperature varies. The laser output wavelengths will move to the transition lines with longer wavelengths in the 10P branch as the ambient temperature increases and vice versa. The calculated results also illustrate that near the ambient temperature of 310 K, the laser is more likely to operate on multi-transition lines. Considering this wavelength-temperature shift, the chilling device adopted in high-power high repetition rate TE CO₂ lasers is important in maintaining a stable laser output spectra as well as a stable laser output power. The numerical results also suggest that a frequency agile resonator is highly recommended if stable laser output spectra are required in TE CO₂ lasers.     

Mathematical modeling of tunable TEA CO2 lasers

A mathematical model, based on the Landau–Teller equations of six-temperature model for the CO₂–N₂–He–CO system, to describe the process of dynamic emission in tunable TEA CO₂ lasers is introduced. In this model, the Landau–Teller equations are rewritten with regard to fine longitudinal mode frequencies in the laser resonator. These revised equations can be utilized to estimate the laser output spectra as well as other laser output pulse parameters. Examples are given to show the modeling results of non-tunable, grating tuned or injection-locking TEA CO₂ lasers.     

AC-chopper application for CW CO2 laser

A microprocessor-based algorithm was developed to control the power supply to a CO₂ laser using an AC-chopper method. This system was connected directly to a CO₂ laser tube without the need for a dc-dc converter or the storage capacitance of a multilevel circuit. The typical CO₂ laser power supply system had a full-bridge series resonant inverter or voltage multiplier. AC-to-AC converter schemes using zero voltage switching (ZVS) can be used efficiently and economically for low and medium power applications.This paper reports the performance characteristics of a symmetrical AC-chopper technology that can maintain the quality of the ac output of a CO₂ laser tube, regardless of the amount of switching loss. The laser was operated to an output power, maximum system efficiency total gas mixture of 37.2 W, 92%, and CO₂:N₂:He=1:9:15, respectively. The laser system, AC-chopper power supply and its operation were examined.     

High-power transverse flow CW CO2 laser for material processing applications

A transverse flow transversely excited (TFTE) CW CO₂ with a maximum output power about 15 kW has been developed. This is excited by pulser sustained DC discharge applied between a pair of multi-pins anodes and a common tubular cathode. Though the laser power in convective cooled CO₂ laser scales proportionally with the volumetric gas flow, it did not increase in this laser when the volumetric gas flow was increased by increasing the electrode separation keeping the flow velocity constant. The discharge voltage too remained almost unchanged with increase of the electrode separation. These observations are explained considering the electrical discharge being controlled by ionization instability. Laser materials processing applications often demand programming facilities for laser power modulation. A four-stage cascaded multilevel DC–DC converter-based high-frequency switch mode power supply has been developed to modulate the output power of the laser. Laser was operated up to 15 kW output power in four different modes viz. continuous wave mode, pulse periodic mode, single shot mode and processing velocity-dependent power mode with 1.2 kHz modulation bandwidth. We describe briefly the laser system, the SMPS, and the temporal behavior of laser beam.     

Frequency Stabilization of Waveguide CO2 Laser by a Digital Technique

In this work we present a simple technique for laser frequency stabilization, based on Digital signal processing. The technique is used to stabilize a waveguide CO₂ laser of wide tunability by using three kinds of reference signals: the CO₂ laser ouptut power, an infrared absorption optoacoustic signal and the output power of a Far-Infrared optically pumped molecular laser.     

Design and operation characteristics of a high power transverse flow pulser sustained cw CO2 laser

A transverse flow, transverse discharge cw CO₂ laser in which de discharge is sustained by employing high repetition rate high voltage pulses has been developed. Pulser sustained discharge through electrodes of innovative design provided uniform excitation at electrical input power densities more than 10 W/cc. Laser output power more than 2.5 kW was obtained in a laser gas mixture consisting of 0.5 mbar of CO₂, 16 mbar of N₂ and 38.5 mbar of He. Design details and operational characteristics of this laser are presented.     

Design and experimental characterisation of a DC-excited CW/repetitively pulsed sealed off CO2 laser

This paper reports the design procedure and experimental study of a sealed off CO₂ laser. Simple algorithms for threshold and steady state excitation voltage calculation, resonator design and its temperature dependent operation are presented. The sealed off CO₂ laser was operated both in CW and pulsed modes and found stable both thermodynamically and optically. Frequency limits for pulsed operation regarding maximum and minimum output energy ranges are determined. Different aspects of CO₂ laser studied include threshold excitation voltages, temperature dependent efficiency, optical power saturation limitations, pulsed and steady state discharge currents for optimum gases mixture combinations. The laser has successfully been constructed, operated and tested for different applications within the limits of its maximum output power of 14 W.     

Design considerations and scaling laws for high power convective cooled CW CO2 lasers

Various criteria for designing high power convective cooled CO₂ lasers have been discussed. Considering the saturation intensity, optical damage threshold of the optical resonator components and the small-signal gain, the scaling laws for designing high power CW CO₂ lasers have been established. In transverse flow CO₂ lasers having discharge of square cross-section, the discharge lengthL and its widthW for a specific laser powerP (Watt) and gas flow velocityV (cm/s) can be given byL = 1.4 x 10⁴ p ^1/2 V ^-1 cms andW = 0.04P ^1/2 cms. The optimum transmitivity of the output coupler is found to be almost constant (about 60%), independent of the small signal gain and laser power. In fast axial flow CO₂ lasers the gas flow should be divided into several discharge tubes to maintain the flow velocity within sonic limit. The discharge length in this type of laser does not depend explicitly on the laser power, instead it depends on the input power density in the discharge and the gas flow velocity. Various considerations for ensuring better laser beam quality are also discussed.     

Operational characteristics and power scaling of a transverse flow transversely excited CW CO<Subscript>2</Subscript> laser

Transverse flow transversely excited (TFTE) CO₂ lasers are easily scalable to multikilowatt level. The laser power can be scaled up by increasing the volumetric gas flow and discharge volume. It was observed in a TFTE CW CO₂ laser having single row of pins as an anode and tubular cathode that the laser power was not increasing when the discharge volume and the gas volumetric flow were increased by increasing the electrode separation keeping the gas flow velocity constant. The discharge voltage too remained almost constant with the change of electrode separation at the same gas flow velocity. This necessitated revision of the scaling laws for designing this type of high power CO₂ laser. Experimental results of laser performance for different electrode separations are discussed and the modifications in the scaling laws are presented.     

Construction of a photon drag detector for evaluating the performance of a CO2 laser amplifier

In this article, the construction of P-type germanium (Ge) photon drag detector which is used to characterize the gain and output powers of a 10 W CO₂ laser and a CO₂ laser amplifier is described. Gain and laser amplifier output power versus laser input power measurements collected at 4.7 mbar and 12.0 mbar amplifier tube pressures are discussed. Moreover, measurements relating the CO₂ laser output power to the laser tube discharge current are provided at 6.9 mbar and 7.3 mbar tube pressures.     

Mathematical modeling of hybrid CO2 laser

A Teller–Landau six-temperature model describing the dynamic emission of single-mode TEA CO₂ laser has been adapted. This model has been also used to describe the mechanism of obtaining relatively high-power output pulses from hybrid TE-TEA or CW-TEA CO₂ laser consisting of high- and low-pressure sections. The suggested mathematical model allows to investigate the mechanism which limits the TEA oscillation to single longitudinal mode (SLM) due to the narrow gain bandwidth of low-pressure section, and also to study the effect of the laser input parameters on the smooth output laser pulse parameters. In addition, numerical solutions of non-linear rate equation system of the suggested model are quantitatively discussed. The solutions describe the radiation field intensity, the population inversion, and the energy transfer processes. The calculated values of maximum peak power, total energy in pulse, pulse width, etc. are in a very good agreement with the observed experimental values.     

Intracavity absorption of CO2 laser radiation by chlorofluorocarbon (CFC) gases

Intracavity absorption method was applied to determine the absorption coefficients of trichlorofluorocarbon CCl₃F (CFC-11), dichlorodifluorocarbon CF₂Cl₂ (CFC-12) and chlorodifluorocarbon CHClF₂ (CFC-22) vs. the pressure in the cell inside the cavity of a tunable CO₂ laser at different spectral lines on branches 9R and 10P.The laser output power was measured vs. the gas pressure at different spectral lines on branches 9R, 9P, 10R and 10P of CO₂ molecule transitions. A strong absorption was observed for lines of 9R and 10P branches, whereas a weak absorption was noticed for lines of 9P and 10R branches.The calculation of absorption coefficients was restricted for 9R and 10P due to the oscillating variation of the output power of CO₂ laser vs. the CFC pressure, which was occurred for the lines of 9P and 10R.On the basis of absorption coefficients, the absorption cross-sections for CFC-12 were calculated and compared with the absorption cross-sections found from the previous experiment (where the cell was located outside the cavity), NIST and HITRAN databases, respectively.The obtained data could be useful for CFC gases detection as pollutants in the atmosphere.     

Injection locked single mode operation of a tea CO2 laser with high energy extraction

Generation of reproducible smooth pulses from longitudinal mode control of a TEA CO₂ laser by signal injection from a cw CO₂ laser is reported and the operating conditions investigated for several new geometries. Applied to unstable resonators, the efficient and spectrally pure, high power output obtains has important application in the area of optical pumping.     

Dynamical analysis of acousto-optically Q-switched CO2 laser

A compacted size high power CO₂ laser has been developed using an acousto-optically (AO) Q-switch. Performance characteristics have been investigated as a function of output mirror transmittance. The theory of six-temperature model for CO₂ lasers has firstly been utilized to analyze the dynamical process in the AO Q-switched CO₂ laser. This theory perfectly explains the behavior of energy transfer between different molecules in laser gain medium, and describes the shape of pulse laser. The calculated pulse waveforms are in good agreement with the experimental result. Both the experimental and theoretical results present that the optimal value of output mirror transmittance is 39%. Under this condition, the measured peak power is 4750 W and pulsed width is 160 ns, which is consistent with the calculations. Six-temperature model is a perfect theory for CO₂ laser kinetics, which will lay a theoretical foundation for the laser optimum design.     

Gain and saturation intensity parameters in a transverse-flow CO2 laser

Details of an experimental investigation of the output characteristics of the 1.2 kW cw transverse-flow, electrically excited CO₂ laser are presented. They were used for estimation of the saturation intensity and the laser cavity loss values, as they follow from the Rigrod-type model of laser operation. The saturation intensity parameter was calculated from measurements of the output power and small signal gain performed with the same experimental conditions. Measurements of the small signal gain were conducted at different points along the gas flow direction for several laser operational parameters described by gas pressure and input electrical power.     

Effects of some synthesis parameters on the structure of titania nanoparticles obtained by laser pyrolysis

The preparation of TiO₂ nanoparticles by CO₂ laser pyrolysis of TiCl₄ (vapor)-based gas mixtures was investigated as a function of laser power and influence of the oxidizer. Increased crystallinity and crystallite dimensions as well as increase of the rutile fraction are observed at moderate flow increase in the flow rate of the oxidizing agent.     

High power FIR NH3 laser using a folded resonator

A compact FIR laser cavity having a couple of folding mirrors was designed. By inserting this FIR cavity into the pump TE CO₂ laser resonator, we observed 19 FIR NH₃ laser lines of which 4 new lines were included. The maximum output power was over 500 W at 90 m.     

A sequential discharge TEA CO2 laser with high repetition rate and high output power

In this paper, a novel excitation method named as sequential discharge is realized in a two-module TEA CO₂ laser by using a special rotating spark gap. It is demonstrated that the repetition rate and the output power of a laser can be multiplied through this method. For the two-module TEA CO₂ laser in the experiment, the repetition rate is 300 Hz and the average power is 356 W when each module discharges; the repetition rate is 600 Hz and the average power is 713 W when the two modules discharge sequentially.     

Numerical investigation of a fast-axial-flow CW CO2 laser

This paper presents the results of the calculation of the parameters of the active medium of a fast-axial-flow CO₂ laser using numerical methods in the framework of a one-dimensional approximation of the set of continuity equations, Bernoulli equation, equation of gas state, energy equation and multi-temperature rate equations with regard to diffusion for the gas flow in the cylindrical discharge tube. The spatial distribution of the small-signal gain and gas temperature along the gas flow direction have been calculated for a given set of initial conditions, namely, gas flow velocity, gas pressure and the tube diameter. In addition, the dependence of small-signal gain, the asymmetric stretch vibrational temperature of CO₂ (T₃) and the gas temperature on the discharge current were studied.