Numerical investigation of a fast-axial-flow CW CO2 laser

This paper presents the results of the calculation of the parameters of the active medium of a fast-axial-flow CO₂ laser using numerical methods in the framework of a one-dimensional approximation of the set of continuity equations, Bernoulli equation, equation of gas state, energy equation and multi-temperature rate equations with regard to diffusion for the gas flow in the cylindrical discharge tube. The spatial distribution of the small-signal gain and gas temperature along the gas flow direction have been calculated for a given set of initial conditions, namely, gas flow velocity, gas pressure and the tube diameter. In addition, the dependence of small-signal gain, the asymmetric stretch vibrational temperature of CO₂ (T₃) and the gas temperature on the discharge current were studied.     

Mathematical modeling of hybrid CO2 laser

A Teller–Landau six-temperature model describing the dynamic emission of single-mode TEA CO₂ laser has been adapted. This model has been also used to describe the mechanism of obtaining relatively high-power output pulses from hybrid TE-TEA or CW-TEA CO₂ laser consisting of high- and low-pressure sections. The suggested mathematical model allows to investigate the mechanism which limits the TEA oscillation to single longitudinal mode (SLM) due to the narrow gain bandwidth of low-pressure section, and also to study the effect of the laser input parameters on the smooth output laser pulse parameters. In addition, numerical solutions of non-linear rate equation system of the suggested model are quantitatively discussed. The solutions describe the radiation field intensity, the population inversion, and the energy transfer processes. The calculated values of maximum peak power, total energy in pulse, pulse width, etc. are in a very good agreement with the observed experimental values.     

Mathematical modeling of tunable TEA CO2 lasers

A mathematical model, based on the Landau–Teller equations of six-temperature model for the CO₂–N₂–He–CO system, to describe the process of dynamic emission in tunable TEA CO₂ lasers is introduced. In this model, the Landau–Teller equations are rewritten with regard to fine longitudinal mode frequencies in the laser resonator. These revised equations can be utilized to estimate the laser output spectra as well as other laser output pulse parameters. Examples are given to show the modeling results of non-tunable, grating tuned or injection-locking TEA CO₂ lasers.     

CO2 laser cutting of slate

Slate is a natural stone which has the characteristic that shows a well-developed defoliation plane, allowing to easily split it in plates parallel to that plane which are particularly used as tiles for roof building. At present, the manufacturing of slate is mostly manual, being noisy, powdery and unsafe for the worker. Thus, there is a need to introduce new processing methods in order to improve both the working conditions and the quality of the products made of slate.Following the previous work focused on the drilling and cutting of slate tiles using a Nd : YAG laser, we present in this paper the results of the work carried out to explore the possibilities to cut slate plates by using a CO₂ laser. A 1.5 kW CO₂ laser was used to perform different experiments in which, the influence of some processing parameters (average power, assist gas pressure) on the geometry and quality of the cut was studied. The results obtained show that the CO₂ laser is a feasible tool for a successful cutting of slate.     

Phase-locking of a multi-channel radial array CO2 laser

A theoretical analysis of phase-locking in a multi-channel radial array CO₂ laser is presented. The concepts are based on the theories of injection phase-locking and matrix optics. The mutual optical coupling occurring within the central region is demonstrated by theoretical deduction. Interrelated graphs of the coupling coefficient and the distance between the coupling position and the cavity mirror are calculated by numerical simulation. The results of the analysis are in accord with experimental results.     

CO2 laser assisted removal of UO2 and ThO2 particulates from metal surface

Pulsed laser assisted removal of uranium dioxide and thorium dioxide particulates from stainless steel surface have been studied using a TEA CO₂ laser. Decontamination efficiency is measured as a function of laser fluence and number of pulses. Threshold fluence for the removal of UO₂ particulates has been found to be lower than that required for the removal ThO₂ particulates. Usage of a ZnSe substrate, that is transparent to the laser wavelength used here, enabled us to decouple the cleaning effect arising out of absorption in the particulates from that in the substrate and has contributed towards understanding the mechanism responsible for cleaning. The experimental observations are also corroborated by simple theoretical calculations.     

AC-chopper application for CW CO2 laser

A microprocessor-based algorithm was developed to control the power supply to a CO₂ laser using an AC-chopper method. This system was connected directly to a CO₂ laser tube without the need for a dc-dc converter or the storage capacitance of a multilevel circuit. The typical CO₂ laser power supply system had a full-bridge series resonant inverter or voltage multiplier. AC-to-AC converter schemes using zero voltage switching (ZVS) can be used efficiently and economically for low and medium power applications.This paper reports the performance characteristics of a symmetrical AC-chopper technology that can maintain the quality of the ac output of a CO₂ laser tube, regardless of the amount of switching loss. The laser was operated to an output power, maximum system efficiency total gas mixture of 37.2 W, 92%, and CO₂:N₂:He=1:9:15, respectively. The laser system, AC-chopper power supply and its operation were examined.     

High-power transverse flow CW CO2 laser for material processing applications

A transverse flow transversely excited (TFTE) CW CO₂ with a maximum output power about 15 kW has been developed. This is excited by pulser sustained DC discharge applied between a pair of multi-pins anodes and a common tubular cathode. Though the laser power in convective cooled CO₂ laser scales proportionally with the volumetric gas flow, it did not increase in this laser when the volumetric gas flow was increased by increasing the electrode separation keeping the flow velocity constant. The discharge voltage too remained almost unchanged with increase of the electrode separation. These observations are explained considering the electrical discharge being controlled by ionization instability. Laser materials processing applications often demand programming facilities for laser power modulation. A four-stage cascaded multilevel DC–DC converter-based high-frequency switch mode power supply has been developed to modulate the output power of the laser. Laser was operated up to 15 kW output power in four different modes viz. continuous wave mode, pulse periodic mode, single shot mode and processing velocity-dependent power mode with 1.2 kHz modulation bandwidth. We describe briefly the laser system, the SMPS, and the temporal behavior of laser beam.     

Modeling of the power oscillation observed in single mode intracavity absorption of CO2 laser lines

Single mode intracavity absorption is investigated from an analytical point of view in order to explain the periodical modulation of the power observed in intracavity absorption of CO₂ laser lines by CFC gases. Intracavity absorption is incorporated into the laser rate equations in form of an additional broadband loss. Detuning due to changes in the refractive index with increase in absorber pressure is accounted for by considering the impact of the frequency shift of the oscillating mode on the effective pump rate and the population densities of the laser upper and lower levels. The steady state solution of the rate equations leads to an analytical formula, which fits the measured intracavity absorption curves with only two fit parameters being adjusted to the actual values of the absorption cross section and the mean linear polarizability of the absorber molecule. The formula is applied to analyze the intracavity absorption of the CO₂ 10R lines by CFC-11. The obtained results are in reasonable agreement with the values available in the literature.     

Novel long-pulse TE CO2 laser excited by pulser–sustainer discharge

A novel long-pulse TE CO₂ laser with UV-preionization is presented. With an active volume of 1.17 l and gas pressure of 30 kPa, the laser can discharge stably with low pulser energy and high sustainer energy. Various long-pulse discharges such as 12, 20 or 25 μs are demonstrated. At discharge pulse width of 23.9 μs, maximum output laser energy of 6.8 J is obtained at an efficiency of 9.0%.     

Gas breakdown with nanosecond CO2 laser radiation

The thresholds for CO₂ laser induced breakdown and their variation with pulse width have been measured at various pressures for Ar, N₂ and an 8/1/1 laser mixture of He/CO₂/N₂ using 3–40 ns duration pulses. These measurements indicate that excited state production plays a dominant role in determining the threshold for nanosecond duration pulses. This has been confirmed by the good agreement obtained between the measured and theoretical thresholds.     

Theoretical and experimental study of V–I characteristics of UV pre-ionized TEA CO2 laser for variety of laser gas mixtures

Experimental and theoretical study of V–I characteristics of UV pre-ionized TEA CO₂ laser has been carried out for a variety of gas mixtures emitting different optical pulse shapes suitable for various applications. Coupled differential equations have been solved to model the pulse excitation circuit using the numerically calculated values of ionization coefficient (α), attachment coefficient (β) and drift velocity (U_d) as functions of E/N (i.e. electric field to neutral particle density ratio) for chosen gas mixture. Calculated and experimental V–I characteristics for gas mixtures (CO₂:N₂:He::1:2:3, 1:1:4, 1:1:5 and 1:0:4.7) show a good agreement. It has been shown that gas mixture has a dominant effect on the delay between pre-ionization and main discharge; thus, determining the long-term stability of discharge. The excitation pulse duration increases with increase in molecular content of gas mixture (i.e. amount of CO₂ and N₂ in gas mixture).     

Optimization of three gas compositions in a CO2 laser

Three pressures of gases (CO₂, N₂ and He) added into CO₂ laser tube are optimized for obtaining maximal laser output power by applying a genetic algorithm and solving the CO₂ laser kinetics equations. After the optimization, the laser power is increased by 96% as compared with a non-optimal case.     

Repetitive operation of a helium-free mini TEA CO2 laser

A helium-free mini TEA CO₂ laser has been operated at a repetition rate of 100 Hz wherein the gas re-circulatory loop consisting of heat exchanger and catalytic converter, mandatory for conventional repetitive operation of such lasers, have been totally dispensed with. The laser utilized inexpensive molecular gases alone that were simply flown out transversely through the inter-electrode region by an open gas flow system. The active medium was energized by making use of a spiker-sustainer excitation scheme. At this repetition rate, the laser produced an average power of 3.50 W.     

An injection-locked single-mode tea CO2 laser for SMM laser pumping

A D₂O laser has been developed for collective Thomson scattering measurements of ion temperature in high temperature plasmas. A pulse duration and a spectral width of a high power D₂O laser has been successfully controlled for this purpose, by using a TEA CO₂ laser injection-locked by an etalon-tuned TEA CO₂ laser as a pump source.     

A 3 kW average power tunable TEA CO2 laser

A high average power line-tunable TEA CO₂ laser is described. Average output power up to 3 kW is achieved at repetition rate of 180 Hz. The maximum output power is almost equal among the four spectrum bands of CO₂ laser (the P and R branches of 00°1–10°0 and 00°1–02°0 transition bands). Several special technologies including rotating spark gap switching, PCB (printed circuit board) preionization and zeroth-order grating coupling are employed.     

Spatial-dependent simulation of TEA CO2 lasers

We have developed a 1-D spatially-dependent model and simulation code to study the dynamics of TEA CO₂ lasers. In this paper we will discuss the motivation for developing the model and present the simulation details. We have compared and verified the simulation results with the previous 0-D model, and with the measurements of a TEA CO₂ laser. With spatial resolution, the 1-D simulation is in better agreement with experimental results compared with the existing 0-D model.     

Third-harmonic and fourth-harmonic generations of CO2 laser radiation in a GaSe crystal

Tunable third-harmonic and fourth-harmonic generations of pulsed CO2 laser radiation in a GaSe crystal were demonstrated. The optical properties of GaSe and phase-matching conditions in harmonic generations were investigated. The output peak powers for 3.2 μm and 2.4 μm were measured to be 1500 W and 320 W, with corresponding conversion efficiency from 9.6 μm of 0.1% and 0.02%, respectively.     

Experimental research on axisymmetric folded-combined cavity CO2 laser

Rationality and feasibility of axisymmetric folded-combined cavity CO₂ laser which is reported in this paper have been proved by principle experiments. The laser lays a foundation to manufacture higher power CO₂ lasers whose output power can easily reach 1 kW. Faculas at different positions in free space and facula of nine beams which pass through the beam focusing optics have been obtained. Analyses of the experimental results are made. These analyses lay a foundation for beam transformation, transmission and shaping.     

Design and experimental characterisation of a DC-excited CW/repetitively pulsed sealed off CO2 laser

This paper reports the design procedure and experimental study of a sealed off CO₂ laser. Simple algorithms for threshold and steady state excitation voltage calculation, resonator design and its temperature dependent operation are presented. The sealed off CO₂ laser was operated both in CW and pulsed modes and found stable both thermodynamically and optically. Frequency limits for pulsed operation regarding maximum and minimum output energy ranges are determined. Different aspects of CO₂ laser studied include threshold excitation voltages, temperature dependent efficiency, optical power saturation limitations, pulsed and steady state discharge currents for optimum gases mixture combinations. The laser has successfully been constructed, operated and tested for different applications within the limits of its maximum output power of 14 W.