Adhesive materials in the production of clad dielectrics for printed circuits

A review of adhesive materials for production of dielectric substrates of rigid and flexible printed circuits is presented. Testing results for physico-mechanical properties of adhesive compounds and composite materials on their basis are presented. Regularities of the formation of optimal phase structures of adhesive compositions are determined.     

Replica multichannel polymer chips with a network of sacrificial channels sealed by adhesive printing method

Replica microchips for capillary array electrophoresis containing 10 separation channels (50 microm width, 50 microm depth and 100 microm pitch) and a network of sacrificial channels (100 microm width and 50 microm depth) were successfully fabricated on a poly(methyl methacrylate) (PMMA) substrate by injection molding. The strategy involved development of moving mask deep X-ray lithography to fabricate an array of channels with inclined channel sidewalls. A slight inclination of channel sidewalls, which can not be fabricated by conventional deep X-ray lithography, is highly required to ensure the release of replicated polymer chips from a mold. Moreover, the sealing of molded PMMA multichannel chips with a PMMA cover film was achieved by a novel bonding technique involving adhesive printing and a network of sacrificial channels. An adhesive printing process enables us to precisely control the thickness of an adhesive layer, and a network of sacrificial channels makes it possible to remove air bubbles and an excess adhesive, which are crucial to achieving perfect sealing of replica PMMA chips with well-defined channel and injection structures. A CCD camera equipped with an image intensifier was used to simultaneously monitor electrophoretic separations in ten micro-channels with laser-induced fluorescence detection. High-speed and high-throughput separations of a 100 bp DNA ladder and phi X174 Hae III DNA restriction fragments have been demonstrated using a 10-channel PMMA chip. The current work establishes the feasibility of mass production of PMMA multichannel chips at a cost-effective basis.     

Complex coacervates as a foundation for synthetic underwater adhesives

Complex coacervation was proposed to play a role in the formation of the underwater bioadhesive of the Sandcastle worm (Phragmatopoma californica) based on the polyacidic and polybasic nature of the glue proteins and the balance of opposite charges at physiological pH. Morphological studies of the secretory system suggested that the natural process does not involve complex coacervation as commonly defined. The distinction may not be important because electrostatic interactions likely play an important role in the formation of the sandcastle glue. Complex coacervation has also been invoked in the formation of adhesive underwater silk fibers of caddisfly larvae and the adhesive plaques of mussels. A process similar to complex coacervation, that is, condensation and dehydration of biopolyelectrolytes through electrostatic associations, seems plausible for the caddisfly silk. This much is clear, the sandcastle glue complex coacervation model provided a valuable blueprint for the synthesis of a biomimetic, water-borne, underwater adhesive with demonstrated potential for repair of wet tissue.     

邻苯二酚基团改性壳聚糖组织胶黏剂的制备和表征

分别通过1-(3-二甲氨基丙基)-3-乙基碳二亚胺盐酸盐/N-羟基丁二酰亚胺(EDC/NHS)偶联反应和席夫碱-还原反应,并以高碘酸钠(NaIO4)为氧化交联剂,得到2种邻苯二酚接枝改性的壳聚糖基水凝胶组织胶黏剂(CHI-C和CCS)。利用红外光谱(FT-IR)、核磁共振氢谱(~1 H-NMR)、抗菌实验和黏结强度测试对壳聚糖衍生物的结构和性能进行了表征。探讨了胶黏剂配比对其成胶性能和黏结强度的影响。结果表明:此种胶黏剂的成胶时间短,邻苯二酚基团和NaIO4含量的增加均有利于凝胶形成,CHI-C的最大黏结强度为40.42kPa,CCS的最大黏结强度为15.68kPa。两种壳聚糖衍生物均具有优良的抑菌性能。     

Autohesion and adhesion in filled elastomers,the role of mechanical breakdown processes

The paper discusses the influence of fillers on formation of the contact surface and on interface action in autohesive and adhesive joining of elastomers and plasticates. The formulated laws and effects refer to intensification of the mechanical breakdown of the elastomer during milling, accompanied by modification of its molecular structure as well as adsorption and binding of the macromolecules plus formation of elastomer-filler gels. The information shows that fillers are capable of either impairing or improving the autohesive and adhesive properties of the compound, according to the relative contribution of two opposing processes: reduction (to a certain limit) of the molecular weight, whereby the molecular contact is increased, and interdiffusion or adsorptive binding of the macromolecules accompanied by gel formation, whereby the autohesive and adhesive properties are impaired. The oxidation associated with mechanical breakdown intensifies interface action, but retards the rheological processes of contact-surface formation.     

Fractography of degradation surfaces of adhesive joints after high-temperature thermal aging

The dependence of the relief character of surface degradation of adhesive joints on the degree of substrate porosity and thermoaging modes has been experimentally studied. The discovered phenomenon is anisotropy of thermal-oxidative degradation of the adhesive in the adhesive joints of metal-sealant-glass ceramics (glass), which appears at high-temperature modes of thermal aging and has a critical effect on the processes responsible for the decrease in the adhesive joint strength and formation of the relief of the surface degradation of adhesive joints. Possible reasons for abnormal thermal degradation and ways of its elimination have been considered.     

Novel surface fixation technology of hydrogel based on photochemical method: Heparin-immobilized hydrogelated surface

This article reports a novel photoinduced surface process technology enabling simultaneous hydrogel formation and its surface fixation on polymeric substrates. The process consists of layering two different types of photoreactive coatings on a polymeric surface, an azidophenyl-bearing polymer as an adhesive layer and cinnamoylated copolymer as a hydrogel layer, and subsequent UV irradiation. The photoreactive adhesive polymer coated on a substrate is poly(m-azidostyrene), in which photoreaction of phenyl azido groups is responsible for the chemical bonding between the substrate and hydrogel. N,N-dimethylacrylamide copolymer containing cinnamate moieties in their side chains, which undergo photocrosslinking via intermolecular dimerization, was applied as an overcoat on the adhesive layer. UV irradiation resulted in the formation of hydrogel chemically bonded onto the substrate. This was confirmed by ESCA measurements. A heparin-immobilized hydrogelated surface with controlled release characteristics was demonstrated. © 1993 John Wiley & Sons, Inc.     

Characterizing the distribution of nonylphenol ethoxylate surfactants in water-based pressure-sensitive adhesive films using atomic-force and confocal Raman microscopy

Surfactant distributions in model pressure-sensitive adhesive (PSA) films were investigated using atomic force microscopy (AFM) and confocal Raman microscopy (CRM). The PSAs are water-based acrylics synthesized with n-butyl acrylate, vinyl acetate, and methacrylic acid and two commercially available surfactants, disodium (nonylphenoxypolyethoxy)ethyl sulfosuccinate (anionic) and nonylphenoxypoly(ethyleneoxy) ethanol (nonionic). The ratio of these surfactants was varied, while the total surfactant content was held constant. AFM images demonstrate the tendency of anionic surfactant to accumulate at the film surfaces and retard latex particle coalescence. CRM, which was introduced here as a means of providing quantitative depth profiling of surfactant concentration in latex adhesive films, confirms that the anionic surfactant tends to migrate to the film interfaces. This is consistent with its greater water solubility, which causes it to be transported by convective flow during the film coalescence process. The behavior of the nonionic surfactant is consistent with its greater compatibility with the polymer, showing little enrichment at film interfaces and little lateral variability in concentration measurements made via CRM. Surfactant distributions near film interfaces determined via CRM are well fit by an exponential decay model, in which concentrations drop from their highs at interfaces to plateau values in the film bulk. It was observed that decay constants are larger at the film-air interface compared with those obtained at the film-substrate side indicating differences in the mechanism involved. In general, it is shown here that CRM acts as a powerful compliment to AFM in characterizing the distribution of surfactant species in PSA film formation.     

阵列凹坑结构分布与水滴黏附性质的关系

以新鲜玫瑰花花瓣正面为模板, 采用模板印刷法制备具有微米级阵列凹坑和纳米级沟壑结构的聚二甲基硅氧烷(PDMS)薄膜, 通过对该薄膜逐级拉伸改变其微观结构的分布; 采用场发射扫描电子显微镜(SEM)和原子力显微镜(AFM)观察了不同拉伸程度下薄膜表面微观结构的变化, 采用高敏感性微电力学天平测试了样品表面微观结构变化过程中水滴的黏附力, 分析了其微观结构分布与水滴黏附性质的关系; 采用接触角测量仪表征不同拉伸条件下薄膜的浸润性. 结果表明, 随着PDMS薄膜被逐次拉伸, 单位面积内的凹坑结构数目减少, 且凹坑逐渐分离, 凹坑的深度逐渐降低, 水滴更容易浸入到凹坑结构中, 因此水滴与薄膜的黏附力急剧增大; 随着薄膜进一步拉伸, 纳米级沟壑结构会随着凹坑的拉伸而不断伸展, 纳米级沟壑结构的面积增加, 纳米沟壑结构诱捕的空气量逐渐上升, 导致水滴与薄膜表面的接触面积降低, 使得水滴与薄膜的黏附力下降; 继续拉伸PDMS薄膜, 纳米级沟壑结构进一步伸展, 水滴逐渐浸入纳米级沟壑结构中, 水滴与薄膜的黏附力缓慢增大, 当水滴完全进入到纳米级沟壑中时, 水滴与薄膜的黏附力达到极大值, 此时继续拉伸PDMS薄膜, 纳米级沟壑结构随着拉伸程度的增加继续伸展, 水滴与薄膜的接触面积稍有减少, 黏附力将有所下降, 直至薄膜被完全破坏. 由此可见, 微米级凹坑结构和纳米级褶皱结构的分布是影响PDMS薄膜对水滴黏附性质的主要因素.     

Effect of morphology in the surface region of polymers on adhesion and adhesive joint strength

The morphological character of the surface region of polyethylene has been considered with respect to adhesion and adhesive joint strength. By melting polyethylene onto a high-energy surface (e.g., aluminum) we have provided for extensive nucleation and the formation of a transcrystalline region in the polymer. Dissolution of the metal rather than peeling the metal from the polymer leaves the surface region of the polymer intact. The polymer sheet is now amenable to conventional adhesive bonding and forms a strong adhesive joint. We conclude from this study that the occurrence of the normal weak boundary layer is a consequence of the morphology of the surface region of the material and is, therefore, influenced by the method of preparation.     

Nanoscale characterization of different stiction mechanisms in electrostatically driven MEMS devices based on adhesion and friction measurements

In this work, for the first time different stiction mechanisms in electrostatic micro-electromechanical systems (MEMS) switches were studied. In these devices stiction can be caused by two main mechanisms: dielectric charging and meniscus formation resulting from the adsorbed water film between the switch bridge and the dielectric layer. The effect of each mechanism and their interaction were investigated by measuring the adhesive and friction forces under different electrical stress conditions and relative humidity levels. An atomic force microscope (AFM) was used to perform force-distance and friction measurements on the nanoscale. A novel technique was proposed to measure the induced surface potential over the dielectric surface and was used to explain the obtained adhesive and friction results. The evolution of adhesive force with time was monitored in order to study the charging/discharging processes in the dielectric film. The assessment methodology is employed for application in RF-MEMS switches and could be extended to other electrostatic MEMS devices. The study provides an in-depth understanding of different stiction mechanisms, and explanation for the literature reported device level measurements for electrostatic capacitive MEMS switches.     

Evolution of the elastic modulus at the interfaces of amorphous glassy polymers

The method of shear deformation of adhesive compounds based on high-molecular-mass glassy polymers is used for the pioneering analysis of changes in the elastic modulus as a function of contact time and temperature at the symmetric and asymmetric polymer-polymer interfaces. The kinetics of changes in the elastic modulus and strength of adhesive joints during shearing at a contact temperature below the actual glass-transition temperature of the polymer bulk is analyzed. The elastic modulus can be generally described in terms of the classical principle of the temperature-time analogy with respect to the conditions of the formation of adhesive joints. Molecular and thermoactivation mechanisms of the evolution of adhesive viscoelastic and strength characteristics are discussed.     

Skin effect in adhesive solutions

Summary The membranometric method of quantitatively studying skin formation on surfaces of colloidal solutions developed byWo. Ostwald was adopted with slight modifications by the authors in their studies on adhesive solutions. The time of flow through a vertical capillary was found to vary with the time of contact and concentration, which may be attributed to any changes in viscosity during the period and formation of a skin. By running a control, the viscosity effect was eliminated. The position of the meniscus when sucked to a definite height and released, at different periods, is plotted as a function of time. It is suggested that the difference in the area between the curves for control and different periods of contact can be taken as a measure of the strength of skin formation. Results for gelatin solutions are given. With 2 figures in 3 details and 3 tables     

过硫酸铵水溶液对聚乙烯表面作用的研究

本文利用X光电子能谱(XPS)及其它技术对过硫酸铵水溶液处理聚乙烯表面改进粘合性的作用机理进行了研究。结果表明,过硫酸铵的氧化作用使聚乙烯表面引入酮、醛、羧基等含氧基团,使其粘合强度显著提高。高密度聚乙烯表面的氧化深度小于40,低密度聚乙烯的均匀氧化深度在40—90之间。处理后的聚乙烯表面未发现明显的交联产物。     

Topology of concentration-gradient transition zones in polymer adhesive compounds

This work provides an overview of data on the topology of concentration-gradient transition zones forming in polymer adhesive compounds with different thermodynamic compatibilities of components and phase states of the system. It is shown that the structural organization of a transition zone involving an existence and extension of areas of diffusional mixing, nature, and dimensions of phase aggregates depends heavily on the thermal prehistory and formation conditions and usages of compounds and can be determined by the phase equilibrium diagrams for an adhesive–substrate system.     

High‐Throughput,Label‐Free Isolation of Cancer Stem Cells on the Basis of Cell Adhesion Capacity

Herein we report a microfluidics method that enriches cancer stem cells (CSCs) or tumor‐initiating cells on the basis of cell adhesion properties. In our on‐chip enrichment system, cancer cells were driven by hydrodynamic forces to flow through microchannels coated with basement membrane extract. Highly adhesive cells were captured by the functionalized microchannels, and less adhesive cells were collected from the outlets. Two heterogeneous breast cancer cell lines (SUM‐149 and SUM‐159) were successfully separated into enriched subpopulations according to their adhesive capacity, and the enrichment of the cancer stem cells was confirmed by flow cytometry biomarker analysis and tumor‐formation assays. Our findings show that the less adhesive phenotype is associated with a higher percentage of CSCs, higher cancer‐cell motility, and higher resistance to chemotherapeutic drugs.     

High‐Throughput,Label‐Free Isolation of Cancer Stem Cells on the Basis of Cell Adhesion Capacity

Herein we report a microfluidics method that enriches cancer stem cells (CSCs) or tumor‐initiating cells on the basis of cell adhesion properties. In our on‐chip enrichment system, cancer cells were driven by hydrodynamic forces to flow through microchannels coated with basement membrane extract. Highly adhesive cells were captured by the functionalized microchannels, and less adhesive cells were collected from the outlets. Two heterogeneous breast cancer cell lines (SUM‐149 and SUM‐159) were successfully separated into enriched subpopulations according to their adhesive capacity, and the enrichment of the cancer stem cells was confirmed by flow cytometry biomarker analysis and tumor‐formation assays. Our findings show that the less adhesive phenotype is associated with a higher percentage of CSCs, higher cancer‐cell motility, and higher resistance to chemotherapeutic drugs.     

Finite element method parametric study on scratch behavior of polymers

Parametric studies were performed using finite element analysis (FEA) to learn how material and surface properties of polypropylene (PP) affect scratch behavior. Three-dimensional FEA modeling of scratching on a PP substrate with a spherical-tipped indenter is presented. Three different loading conditions, that is constant scratch depth, constant normal load, and linearly increasing normal load, are adopted for this parametric study. From the FEA findings, it is learned that Poisson's ratio has a negligible effect on scratch performance, whereas raising the coefficient of adhesive friction induces a significantly larger residual scratch depth and tangential force on the scratch tip. Increasing the Young's modulus of a material does not necessarily improve its overall scratch performance. On the other hand, modifying the yield stress of a material has a major impact on scratch resistance as a higher yield stress reduces the residual scratch depth. From this numerical effort, it is concluded that the yield stress and coefficient of adhesive friction are the most critical parameters to influence the scratch performance of a material. Analyses also suggest that the general trend in the parametric effect of the above four parameters on scratch behavior is independent of the applied normal load level. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1435–1447, 2007     

Use of Adhesive for the Retention of a Rough-Surfaced Particle on a Solid Support

In a study of the rate of dissolution in water of a single detergent granule, an unexpected experimental artefact was encountered. The granule, attached to a solid support by adhesive, was found on dissolution to leave behind a thin shell or skin. The formation of this residue can be attributed to the capillarity-induced spreading of the uncured adhesive over much of the granule surface due to its irregular surface morphology. No such effect was found with smooth, spherical particles of comparable size. This residue would be likely to modify the observed dissolution process.     

Microscopic observation and characterization of the oil bridge between dehulled-roasted sesame seeds

The formation of an oil bridge between adhesive seeds was observed microscopically. The geometry of the oil bridge was affected by the shape of the adhesive seeds. The capillary force of the oil bridge was estimated from the image captured by the microscope. The average capillary force was 127 μN, which was five times higher than the average gravity of the seeds. It was observed that several oil bridges formed between two seeds. These results indicated an adequate ability of the seeds to adhere. The capillary force of the oil bridge increased with surface oil content. The probability of formation of an oil bridge increased with surface oil content when the surface oil content was above 0.63%. The probability of formation of an oil bridge markedly increased when sucrose was added to the seeds.