PLANETARY GEAR PARAMETRIC INSTABILITY CAUSED BY MESH STIFFNESS VARIATION

Parametric instability is investigated for planetary gears where fluctuating stiffness results from the changing contact conditions at the multiple tooth meshes. The time-varying mesh stiffnesses of the sun-planet and ring-planet meshes are modelled as rectangular waveforms with different contact ratios and mesh phasing. The operating conditions leading to parametric instability are analytically identified. Using the well-defined properties of planetary gear vibration modes, the boundaries separating stable and unstable conditions are obtained as simple expressions in terms of mesh parameters. These expressions allow one to suppress particular instabilities by adjusting the contact ratios and mesh phasing. Tooth separation from parametric instability is numerically simulated to show the strong impact of this non-linearity on the response.     

Instability analysis in oscillators with velocity-modulated time-varying stiffness—Applications to gears submitted to engine speed fluctuations

A one degree-of-freedom model is set up which incorporates time-varying mesh stiffness functions and the influence of unsteady input rotations due to engine speed fluctuations. The stability of the associated parametrically excited system is analysed by calculating the monodromy matrix via a Newmark scheme. A piecewise constant and a sinusoidal mesh stiffness functions are considered and it is shown that additional side-band instability zones are generated because of frequency modulations. The influence of the mesh stiffness variations and damping is discussed.     

Numerical study on reducing the vibration of spur gear pairs with phasing

A new method of reducing gear vibration was analyzed using a simple spur gear pair with phasing. This new method is based on reducing the variation in mesh stiffness by adding another pair of gears with half-pitch phasing. This reduces the variation in the mesh stiffness of the final (phasing) gear, because each gear compensates for the variation in the other's mesh stiffness. A single gear pair model with a time-varying rectangular-type mesh stiffness function and backlash was used, and the dynamic response over a wide range of speeds was obtained by numerical integration. Because of the reduced variation in mesh stiffness and the double frequency, the phasing gear greatly reduced the dynamic response and nonlinear behavior of the normal gears. The results of the analysis indicate the possibility of reducing vibration of spur gear pairs using the proposed method.     

Effect of tooth mesh stiffness asymmetric nonlinearity for drive and coast sides on hypoid gear dynamics

A nonlinear time-varying dynamic model of a hypoid gear pair system with time-dependent nonlinear mesh stiffness, mesh damping and backlash properties is formulated to study the effect of mesh stiffness asymmetry for drive and coast sides on dynamic response. The asymmetric characteristic is the result of the inherent curvilinear tooth form and pinion offset in hypoid set. Using the proposed nonlinear time-varying dynamic model, effects of asymmetric mesh stiffness parameters that include mean mesh stiffness ratio, mesh stiffness variation and mesh stiffness phase angle on the dynamic mesh force response and tooth impact regions are examined systematically. Specifically, the dynamic models with only asymmetric mesh stiffness nonlinearity, with only backlash nonlinearity and with both asymmetric mesh stiffness and backlash nonlinearities are analyzed and compared. Using the parameters of a typical hypoid gear set, the extent of the effect of asymmetry in the mesh coupling on gear pair dynamics is quantified numerically. The results show that the increase in the mean mesh stiffness ratio tends to worsen the dynamic response amplitude, and the mesh stiffness parameters for drive side have more effect on dynamic response than those of the coast side one.     

Stability analysis of a rotor–bearing system with time-varying bearing stiffness due to finite number of balls and unbalanced force

Previous investigations have indicated that the finite number of balls can cause the bearing stiffness to vary periodically. However, effects of unbalanced force in a rotor–bearing system on the bearing stiffness have not received sufficient attention. The present work reveals that the unbalanced force can also make the bearing stiffness vary periodically. The parametric excitations from the time-varying bearing stiffness can cause instability and severe vibration under certain operating conditions. Therefore, the determination of the operating conditions of parametric instability is crucial to the design of high speed rotating machinery. In this paper, an extended Jones–Harris stiffness model is presented to ascertain the stiffness of the angular contact ball bearing considering five degrees of freedom. Stability analysis of a rigid rotor–bearing system is performed utilizing the discrete state transition matrix (DSTM) method. The effects of unbalanced force, bearing loads and damping on the instability regions are discussed thoroughly. Investigations mainly show that the time-varying bearing stiffness fluctuates sinusoidally due to finite number of balls and unbalanced force. The locations and widths of the instability regions caused by these two parametric excitations differ distinctly. Unbalanced force could change the widths of the instability regions, but without altering their central positions. The axial and radial loads of the bearing only change the positions of the instability regions, without affecting their widths. Besides, damping can reduce the widths of the instability regions.     

Determination of time-varying contact length,friction force,torque and forces at the bearings in a helical gear system

This paper deals with determining various time-varying parameters that are instrumental in introducing noise and vibration in a helical gear system. The most important parameter is the contact line variation, which subsequently induces friction force variation, frictional torque variation and variation in the forces at the bearings. The contact line variation will also give rise to gear mesh stiffness and damping variations. All these parameters are simulated for a defect-free and two defective cases of a helical gear system. The defective cases include one tooth missing and two teeth missing in the helical gear. The algorithm formulated in this paper is found to be simple and effective in determining the time-varying parameters.     

A method to determine dynamic loads on spur gear teeth and on bearings

A method is described which can be used to calculate dynamic gear tooth force and bearing forces. The model includes elastic bearings. The gear mesh stiffness and the path of contact are determined using the deformations of the gears and the bearings. This gives contact outside the plane-of-action and a time-varying working pressure angle. In a numerical example it is found that the only important vibration mode for the gear contact is the one where the gear tooth deformation is dominant. The bearing force variation, however, will be much more affected by the other vibration modes. The influence of the friction force is also studied. The friction has no dynamic influence on the gear contact force or on the bearing force in the gear mesh line-of-action direction. On the other hand, the changing of sliding directions in the pitch point is a source for critical oscillations of the bearings in the gear tooth frictional direction. These bearing force oscillations in the frictional direction appear unaffected by the dynamic response along the gear mesh line-of-action direction.     

Parametrically excited helicopter ground resonance dynamics with high blade asymmetries

The present work is aimed at verifying the influence of high asymmetries in the variation of in-plane lead-lag stiffness of one blade on the ground resonance phenomenon in helicopters. The periodical equations of motions are analyzed by using Floquet's Theory (FM) and the boundaries of instabilities predicted. The stability chart obtained as a function of asymmetry parameters and rotor speed reveals a complex evolution of critical zones and the existence of bifurcation points at low rotor speed values. Additionally, it is known that when treated as parametric excitations; periodic terms may cause parametric resonances in dynamic systems, some of which can become unstable. Therefore, the helicopter is later considered as a parametrically excited system and the equations are treated analytically by applying the Method of Multiple Scales (MMS). A stability analysis is used to verify the existence of unstable parametric resonances with first and second-order sets of equations. The results are compared and validated with those obtained by Floquet's Theory. Moreover, an explanation is given for the presence of unstable motion at low rotor speeds due to parametric instabilities of the second order.     

A dynamic model to predict modulation sidebands of a planetary gear set having manufacturing errors

In this study, a nonlinear time-varying dynamic model is proposed to predict modulation sidebands of planetary gear sets. This discrete dynamic model includes periodically time-varying gear mesh stiffnesses and the nonlinearities associated with tooth separations. The model uses forms of gear mesh interface excitations that are amplitude and frequency modulated due to a class of gear manufacturing errors to predict dynamic forces at all sun-planet and ring-planet gear meshes. The predicted gear mesh force spectra are shown to exhibit well-defined modulation sidebands at frequencies associated with the rotational speeds of gears relative to the planet carrier. This model is further combined with a previously developed model that accounts for amplitude modulations due to rotation of the carrier to predict acceleration spectra at a fixed position in the planetary transmission housing. Individual contributions of each gear error in the form of amplitude and frequency modulations are illustrated through an example analysis. Comparisons are made to measured spectra to demonstrate the capability of the model in predicting the sidebands of a planetary gear set with gear manufacturing errors and a rotating carrier.     

Dynamic simulation of planetary gear set with flexible spur ring gear

Ring gear is a key element for vibration transmission and noise radiation in the planetary gear system which has been widely employed in different areas, such as wind turbine transmissions. Its flexibility has a great influence on the mesh stiffness of internal gear pair and the dynamic response of the planetary gear system, especially for the thin ring cases. In this paper, the flexibility of the internal ring gear is considered based on the uniformly curved Timoshenko beam theory. The ring deformation is coupled into the mesh stiffness model, which enables the investigation on the effects of the ring flexibility on the mesh stiffness and the dynamic responses of the planetary gear. A method about how to synthesize the total mesh stiffness of the internal gear pairs in multi-tooth region together with the ring deformation and the tooth errors is proposed. Numerical results demonstrate that the ring thickness has a great impact on the shape and magnitude of the mesh stiffness of the internal gear pair. It is noted that the dynamic responses of the planetary gear set with equally spaced supports for the ring gear are modulated due to the cyclic variation of the mesh stiffness resulted from the presence of the supports, which adds more complexity in the frequency structure.     

Nonlinear parametrically excited vibration and active control of gear pair system with time-varying characteristic

In the present work, we investigate the nonlinear parametrically excited vibration and active control of a gear pair system involving backlash, time-varying meshing stiffness and static transmission error. Firstly, a gear pair model is established in a strongly nonlinear form, and its nonlinear vibration characteristics are systematically investigated through different approaches. Several complicated phenomena such as period doubling bifurcation, anti period doubling bifurcation and chaos can be observed under the internal parametric excitation. Then, an active compensation controller is designed to suppress the vibration, including the chaos. Finally, the effectiveness of the proposed controller is verified numerically.     

Random dynamics of a nonlinear spur gear pair in probabilistic domain

This paper investigates the response of a spur gear pair subjected to both deterministic and random loads. Backlash nonlinearity and time-varying mesh stiffness in gear systems are considered in the model. Path integration is adopted to capture the random response in probabilistic domain. In the path integration algorithm, the transition probability density function (PDF) within a short time interval is assumed as Gaussian. Then the mean and variance of the responses are calculated and expressed as closed forms for two different cases in gear systems, which are further used to construct the transition PDF. The simulation results are compared with that from Monte Carlo (MC) simulation and deterministic numerical integration. Good agreements are shown between these results. In addition, the multi-solutions feature characterizing the nonlinear gear system is also captured.     

Research on dynamics and fault mechanism of spur gear pair with spalling defect

This study focuses on the nonlinear dynamic and vibration characteristics of spur gear pair with local spalling defect to explore the spalling mechanism. The dynamic model of the gear pair with spalling defect and time-variant mesh stiffness is established to investigate the effect of spalling defect on mesh stiffness and dynamic response. The analytical solutions of the system which is deduced into four different stages of the gear with the time-variant stiffness in a mesh period are obtained. The dynamic responses with the evolvement of sapll are analyzed by using time history, phase contrail, Poincaré section and spectrum analysis. The spalling characteristics are also evaluated by employing statistical techniques, which shows that the spalling failure is suitable to be detected under low velocity and small excitation. The gearbox with spalling defect is designed and the experiments are carried out to get the dynamic characteristics of the spalling vibration signals. The results obtained herein show the good agreement qualitatively with the theoretical analysis, which provides a theoretical basis to spalling fault diagnosis of gearbox.     

Proton core heating and beam formation via parametrically unstable Alfvén-cyclotron waves

Vlasov theory and one-dimensional hybrid simulations are used to study the effects that compressible fluctuations driven by parametric instabilities Alfvén-cyclotron waves have on proton velocity distributions. Field-aligned proton beams are generated during the saturation phase of the wave-particle interaction, with a drift speed which is slightly greater than the Alfvén speed and is maintained until the end of the simulation. The main part of the distribution becomes anisotropic due to phase mixing as is typically observed in the velocity distributions measured in the fast solar wind. We identify the key instabilities and also find that, even in the parameter regime where fluid theory appears to be appropriate, strong kinetic effects still prevail.     

Coupled lateral and torsional vibration characteristics of a speed increasing geared rotor-bearing system

The goal of this study was to examine the coupled vibration characteristics of a turbo-chiller rotor-bearing system having a bull-pinion speed increasing gear, using a coupled lateral and torsional vibration finite element model of a gear pair, and to provide the mechanism of the characteristic changes. The investigations were systematically carried out by comparing the uncoupled and coupled natural frequencies and their mode shapes with varying gear mesh stiffness, taking into account rotating speeds, and by comparing the strain energies of the lateral and torsional vibration modes. The results show that some modes may yield coupled lateral and torsional mode characteristics when the gear mesh stiffness increases over a certain value and, in addition, that their associated dominant modes may be different from their initial modes, i.e., a given dominant mode may change from an initial torsional one to a lateral one or vice versa.     

Secondary transverse instabilities in optical parametric oscillators

We investigate the effect of coupling between diffraction and walk-off on secondary instabilities in nondegenerate optical parametric oscillators. We show that traveling waves that propagate in the walk-off direction, which are generated at the onset of absolute instability, experience Eckhaus and zigzag phase instabilities. Each of these secondary instabilities splits into absolute and convective instabilities that modify the Eckhaus and zigzag instability boundaries. As a consequence, the stability domain of modulated traveling waves is enlarged and may coexist with uniform steady states. The predictions are consistent with the numerical solutions of the optical parametric oscillator model.     

Three-dimensional nonlinear vibration of gear pairs

This work investigates the three-dimensional nonlinear vibration of gear pairs where the nonlinearity is due to portions of gear teeth contact lines losing contact (partial contact loss). The gear contact model tracks partial contact loss using a discretized stiffness network. The nonlinear dynamic response is obtained using the discretized stiffness network, but it is interpreted and discussed with reference to a lumped-parameter gear mesh model named the equivalent stiffness representation. It consists of a translational stiffness acting at a changing center of stiffness location (two parameters) and a twist stiffness. These four parameters, calculated from the dynamic response, change as the gears vibrate, and tracking their behavior as a post-processing tool illuminates the nonlinear gear response. There is a gear mesh twist mode where the twist stiffness is active in addition to the well-known mesh deflection mode where the translational stiffness is active. The twist mode is excited by periodic back and forth axial movement of the center of stiffness in helical gears. The same effect can occur in wide facewidth spur gears if tooth lead modifications or other factors such as shaft and bearing deflections disrupt symmetry about the axial centers of the mating teeth. Resonances of both modes are shown to be nonlinear due to partial and total contact loss. Comparing the numerical results with gear vibration experiments from the literature verifies the model and confirms partial contact loss nonlinearity in experiments.     

Generalized Ginzburg-Landau equations for phase transition-like phenomena in lasers,nonlinear optics,hydrodynamics and chemical reactions

The recently found close analogies between the continuous mode laser, the Bénard instability, and chemical instabilities with respect to their phase transition-like behaviour are shown to have a common root. We start from equations of motion containing fluctuations. We first assume external parameters permitting only stable solutions and linearize the equations, which define a set of modes. When the external parameters are changed the modes getting unstable are taken as order parameters. Since their relaxation time tends to infinity the damped modes can be eliminated adiabatically leaving us with a set of nonlinear coupled order parameter equations resembling the time dependent Ginzburg-Landau equations with fluctuating forces. In two and three dimensions additional terms occur which allow for e.g. hexagonal spatial structures. We also treat the hard mode instability and obtain the stationary distribution function as solution of the Fokker-Planck equation. Our procedure has immediate applications to the Taylor instability, to various chemical reaction models, to the parametric oscillator in nonlinear optics and to some biological models. Furthermore, it allows us to treat analytically the onset of laser pulses, higher instabilities in the Bénard and Taylor problems and chemical oscillations including fluctuations.     

Modification of pattern formation in doubly resonant second-harmonic generation by competing parametric oscillation

We analyze pattern formation in doubly resonant intracavity second-harmonic generation in the presence of competing nondegenerate parametric downconversion. We show that for positive cavity detuning of the fundamental frequency the threshold for parametric oscillation is lower than that of transverse, pattern forming instabilities. The parametric oscillation strongly modifies the pattern dynamics found previously in a simplified analysis that neglects parametric instability [Phys. Rev. E 56, 4803 (1997)]. Stationary and dynamic patterns in the presence of parametric oscillation are found numerically.     

Subharmonic resonances of a mechanical oscillator with periodically time-varying, piecewise-nonlinear stiffness

The subharmonic (period-η, η>1) motions of a piecewise-nonlinear (PN) mechanical oscillator having parametric and external excitations are investigated. The system is formed by a viscously damped, single-degree-of-freedom oscillator subjected to a periodically time-varying, PN stiffness defined by a clearance surrounded by continuous forms of nonlinearity. A multiterm harmonic balance formulation in conjunction with discrete Fourier transforms is used to determine steady-state period-η motions of the system near the parametric instability regions. The accuracy of analytical solutions is verified through a comparison with direct numerical integration results. A parametric study is also presented to demonstrate the combined influence of a clearance and of cubic nonlinearities on period-η motions within typical ranges of system and excitation parameters.