Surface modification of carbon anodes for secondary lithium battery by fluorination

Recent results on the surface modification of petroleum cokes and their electrochemical properties as anodes of secondary lithium batteries are summarized. The surface of petroleum coke and those heat-treated at 1860-2800 °C were fluorinated by elemental fluorine (F₂), chlorine trifluoride (ClF₃) and nitrogen trifluoride (NF₃). No surface fluorine was found except only one sample when ClF₃ and NF₃ were used as fluorinating agents while surface region of petroleum coke was fluorinated when F₂ was used. Transmission electron microscopic (TEM) observation revealed that closed edge of graphitized petroleum coke was destroyed and opened by surface fluorination. Raman spectra showed that surface fluorination increased the surface disorder of petroleum cokes. Main effect of surface fluorination with F₂ is the increase in the first coulombic efficiencies of petroleum cokes graphitized at 2300-2800 °C by 12.1-18.2% at 60 mA/g and by 13.3-25.8% at 150 mA/g in 1 mol/dm³ LiClO₄-ethylene carbonate (EC)/diethyl carbonate (DEC) (1:1, v/v). On the other hand, main effect of the fluorination with ClF₃ and NF₃ is the increase in the first discharge capacities of graphitized petroleum cokes by ∼63 mAh/g (∼29.5%) at 150 mA/g in 1 mol/dm³ LiClO₄-EC/DEC.     

Surface fluorination and electrochemical behavior of petroleum cokes graphitized at medium and high temperatures for secondary lithium battery

The surface structure and electrochemical performance have been investigated of petroleum cokes heat-treated at 2100 and 2600 °C (abbreviated to PC2100 and PC2600) and those fluorinated by elemental fluorine at 200 and 300 °C. XPS study indicated that surface fluorine was covalently bonded to carbon and surface fluorine contents were in the range of 4.9-17.8 at.%. Surface oxygen was reduced by fluorination. BET surface areas were nearly the same before and after fluorination. Fluorination enhanced D-band intensity in two Raman shifts observed at 1580 cm⁻¹ (G-band) and 1360 cm⁻¹ (D-band), indicating the increase in the surface disordering. At a high current density of 150 mA/g, the capacity increase was observed for PC2100 fluorinated at 200 °C and for PC2600 fluorinated at 200 and 300 °C. The most interesting result was the increase in first coulombic efficiencies by surface fluorination. First columbic efficiencies for PC2600 fluorinated at 300 °C were increased by 12.1% at 60 mA/g and by 25.8% at 150 mA/g, respectively. The impedance measurements showed that the resistances of surface films on carbon electrodes were increased by fluorination, however, the charge transfer resistances were decreased by 12.3% for PC2100 fluorinated at 200 °C, and by 27.5 and 6.4% for PC2600 fluorinated at 200 and 300 °C, respectively. The reduction of the charge transfer resistances was consistent with increase in the charge capacities for PC2100 fluorinated at 200 °C and PC2600 fluorinated at 200 and 300 °C.     

Highly fluorinated graphite prepared from graphite fluoride formed using BF3 catalyst

Fluorinated graphites (CF_0.47) were obtained by reaction at room temperature of fluorine gas with graphite in the presence of boron trifluoride and hydrogen fluoride as catalysts. Their thermal treatments under fluorine at temperatures up to 600 °C lead to a progressive increase of the fluorine level resulting in an highly fluorinated graphite (CF_1.02). Whatever the fluorination level, a stage one fluorine-graphite intercalation compound is obtained. The sp² carbon hybridization is maintained for treatment temperature below 300 °C and two types of structure coexist for T_T in the range 350-550 °C. Finally, above 550 °C, carbon hybridization is sp³.The resulting materials were studied by ¹¹B, ¹H, and ¹⁹F NMR and EPR at different experimental temperatures giving informations about the intercalated fluoride species, the temperature of their removal from the host fluorocarbon matrix, as well as their mobility.     

Property control of new forms of carbon materials by fluorination

Multiwall carbon nanotubes (MWNTs) based on the template carbonization technique were fluorinated in a temperature range 323-473 K by elemental fluorine. The fluorination of the carbon nanotubes results in functionalization and modification of pristine nanotubes with respect to adsorption and electrochemical properties. Selective fluorination of the inner surface of the carbon nanotubes, brings about a decrease in the surface free energy of the inner surface of the tubes and an increase in colombic efficiency of Li/nanotubes rechargeable cells in an aprotic medium. Electrochemical fluoride-ion doping of fullerene C₆₀ thin films (250-450 nm) was carried out in a fluoride-ion conductive solution, MeCN solution of 1 M Et₄NF·4HF. Galvanostatic oxidation yielded C₆₀F_ca.1-3 where fluorine exists as a semi-ionic species in the cavity surrounded by C₆₀ molecules without forming covalent CF bonds     

Surface fluorination of the cathode active materials for lithium secondary battery

LiMn₂O₄ was treated with F₂ at room temperature (RT), 373 and 473 K under 1.3, 6.6 and 13.2 kPa-F₂. XPS data indicate that two kinds of fluorine species may exist on the sample surface and the ratio of these fluorines is affected by choosing the reaction condition. The peak indicating Mnⁿ⁺ bonded to fluorine appeared in the XPS spectra of Mn2p3/2 electron. From the results of the charge/discharge measurements, the efficiency of charge/discharge process for the sample fluorinated under 1.3, 6.6 and 13.2 kPa-F₂ below 373 K was larger than that of untreated one. The discharge capacity of the fluorinated sample was also larger than that of untreated one. The discharge capacity, the loss of discharge capacity during 50 charge/discharge cycles, F/O ratio measured from XPS data and the intensity of the peak indicating Mnⁿ⁺ bonded to fluorine in the XPS spectra were closely related to each other. The optimal fluorination condition was under 1.3 kPa-F₂ at RT for 1 h.     

Improved thermal stability of crosslinked PTFE using fluorine gas treatment

Crosslinked PTFE (XF) samples were fluorinated at 293-593 K under 0.7-101 kPa F₂ and for 1 h to 7 days to improve its thermal stability. Because the weight uptake which may be caused by the fluorine addition was detected at room temperature, CC bonds in XF can be fluorinated and the fluorine content was saturated after 72 h. Weights of all samples increased more than that of original XF through additional fluorination of CC bonds, whereas it decreased by the chain-scission to form gaseous fluorocarbons such as CF₄. The intensity ratio in IR spectra of the peaks correspond to the double bond (CFCF₂) at 1785 cm⁻¹ and the characteristic peaks of PTFE at 1794 cm⁻¹, I_PTFE/I_PTFE was smaller for the fluorinated XF rather than that for XF. Average values of heat of crystallization (ΔH_c) for all fluorinated XF samples were about 2 J/g higher than that of the original XF. The decomposition temperature calculated from the TG curves increased with increasing reaction temperature and reaction time up to 72 h. Thermal stability of XF was improved through fluorine gas treatment.     

Effect of surface fluorination on the electrochemical behavior of petroleum cokes for lithium ion battery

Surface structure change and electrochemical behavior of fluorinated petroleum coke samples (petroleum cokes: petroleum coke and those heat-treated at 1860 °C, 2300 °C and 2800 °C, abbreviated to PC, PC1860, PC2300 and PC2800, respectively) have been investigated. Surface oxygen of petroleum coke was decreased by the fluorination using elemental fluorine. Raman and EPR spectroscopies revealed that surface fluorination increased surface disorder and lattice defects. ¹⁹F NMR spectrum suggests that distribution of fluorine atoms in PC fluorinated 300 °C was similar to that in graphite fluoride with covalent CF bonds. Surface areas of fluorinated petroleum cokes were nearly the same as those of non-fluorinated ones or only slightly increased by fluorination, except PC fluorinated at 300 °C. It is noted that first coulombic efficiencies of PC2300 and PC2800 were highly increased to 80-84% by the fluorination at 300 °C. These values of 80-84% were 12-18% higher than those of non-fluorinated PC2300 and PC2800.     

Surface structure and electrochemical characteristics of natural graphite fluorinated by ClF3

Natural graphite samples with average particle sizes of 5, 10 and 15 μm (NG5 μm, NG10 μm and NG15 μm, respectively) were fluorinated by ClF₃ (3 × 10⁴ Pa) at 200 and 300 °C for 2 min. X-ray photoelectron spectra of surface-fluorinated samples showed that surface fluorine concentration increased with increase in the particle size of graphite and reaction temperature. Small amounts of chlorine were also detected in all the fluorinated samples. Raman spectra of original and surface-fluorinated samples indicated that the surface disordering was increased for NG10 μm and NG15 μm. Surface areas were decreased by the fluorination for NG5 μm and NG10 μm but unchanged for NG15 μm. The mesopores with diameter of 1.5-2 nm increased while those of 2-3 nm decreased for all the samples. First coulombic efficiencies for NG10 μm and NG15 μm were highly increased by surface fluorination in 1 mol/dm³ LiClO₄-EC/DEC/PC (EC: ethylene carbonate, DEC: diethyl carbonate, PC: propylene carbonate) solution.     

Surface modification of several carbon-based materials: comparison between CF4 rf plasma and direct F2-gas fluorination routes

Due to their extreme reactivity, fluorine and fluorinated gases may be used to modify the surface properties of numerous materials. In the following, the surface fluorination of some carbon-based compounds (graphite, graphitised carbon fibres, carbon blacks and elastomers) using CF₄ rf plasma technique and direct F₂-gas fluorination is proposed. From XPS studies, the different types of CF bonding obtained in the materials after treatment have been correlated either to the physico-chemical characteristics of the pristine material or to the experimental parameters of the fluorination. Reaction mechanisms are proposed.     

Fluorination effect of activated carbon electrodes on the electrochemical performance of electric double layer capacitors

The surface of phenol-based activated carbon (AC) was fluorinated at room temperature with different F₂:N₂ gas mixtures for use as an electrode material in an electric double-layer capacitor (EDLC). The effect of surface fluorination on EDLC electrochemical performance was investigated. The specific capacitance of the fluorinated AC-based EDLC was measured in a 1 M H₂SO₄ electrolyte, in which it was observed that the specific capacitances increased from 375 and 145 F g⁻¹ to 491 and 212 F g⁻¹ with the scan rates of 2 and 50 mV s⁻¹, respectively, in comparison to those of an unfluorinated AC-based EDLC when the fluorination process was optimized via 0.2 bar partial F₂ gas pressure. This enhancement in capacitance can be attributed to the synergistic effect of increased polarization on the AC surface, specific surface area, and micro and mesopore volumes, all of which were induced by the fluorination process. The observed increase in polarization was derived from a highly electronegative fluorine functional group that emerged due to the fluorination process. The increased surface area and pore volume of the AC was derived from the physical function of the fluorine functional group.     

Synthesis and characterization of a new fluorinated macroinitiator and its diblock copolymer by AGET ATRP

A new fluorinated macroinitiator of poly 2,2,3,4,4,4-hexafluorobutyl methacrylate-Br (PHFMA-Br) was prepared via activator generated by electron transfer atom transfer radical polymerization (AGET ATRP), and then a series of fluorinated block copolymers with different fluorine content were successfully synthesized from the macroinitiator by the second step AGET ATRP. GPC, FTIR and ¹H NMR data obtained verified the synthesis. Contact angle measurement indicated that proper fluorine content could decrease the surface energy and increase the contact angle of the copolymer films. XPS characterization showed that the large difference in surface energy between the block and random copolymer film resulted from the difference of the fluorine content on the surface, although the fluorine content of the two copolymers in bulk was similar. The self-assembly behavior of the fluorinated block copolymer in selective solvents was evaluated by the TEM study, and the stable micelles with a core-shell structure were observed when the copolymer content was about 1 wt%.     

Synthesis and characterization of partially fluorinated stearolic acid analogs: Effect of their fluorine content on the monolayer at the air-water interface

Novel stearolic acid analogs (i.e., 9-octadecynoic acid analogs: 1a-d) containing the shorter perfluoroalkyl groups, CF₃, C₂F₅, n-C₃F₇ or n-C₄F₉ group were synthesized. Equilibrium spreading pressures (π_es) of their monolayers at the air-water interface were measured in order to demonstrate how the fluorine content has an effect on the stability of the fatty acid monolayers. As the fluorine content in stearolic acid molecule increased, its melting points was lowered indicating the solid bulk phase of stearolic acid became thermally unstable, while its monolayer stability evaluated by π_e at 25 °C, dramatically increased and subsequently leveled off above a certain fluorine content. Under this condition, the replacement of at least five hydrogen atoms at the terminal hydrophobic segment in stearolic acid molecule by fluorine atoms (CF₃CF₂ group) was required to alter the bulk property of stearolic acid and exhibit the stabilization of monolayers, whereas further fluorination of stearolic acid had a minor effect on the monolayer stability. This behavior suggests the terminal fluorinated hydrophobic segment exclusively controls the interfacial stability of fatty acid monolayers.     

Fluorination of multiwall nitrogen-doped carbon nanotubes

A film of oriented nitrogen-doped multiwall carbon nanotubes was grown on a silicon substrate as a result of the thermolysis of an acetonitrile + ferrocene mixture. The fluorination of the film by BrF₃ vapor at room temperature removed the substrate; however, the vertical orientation of the nanotubes was not destroyed. Analysis of micrographs of a fluorinated sample obtained with a high-resolution transmission electron micro-scope showed that only the surface walls of the nanotubes were fluorinated. The fluorine concentration of the product as determined from X-ray photoelectron spectroscopy was about 16%. A comparison of the N1s spectra of the starting and fluorinated samples showed that the nitrogen atoms of CN_x nanotubes changed their electronic state as a result of fluorination. Matching of the X-ray photoelectron spectroscopic data with the results of quantum-chemical calculations for fragments of fluorinated nitrogen-doped nanotubes showed that fluorine atoms preferred to attach to pyridine-like nitrogen atoms or to carbon atoms in the ortho or meta positions relative to a nitrogen atom.     

Synthesis and monolayer properties of double-chained phosphatidylcholines containing perfluoroalkyl groups of different length

A series of double-chained phosphatidylcholines (PCs), 1,2-dioctadec-9′-ynoyl-sn-glycero-3-phosphocholine analogs containing perfluoroalkyl moieties (CF₃, C₂F₅, n-C₄F₉ or n-C₈F₁₇) as the terminal segment in two hydrophobic chains, 1a-d, were synthesized. Equilibrium spreading pressures of these fluorinated PCs at the air-water interface were measured as an indication of monolayer stability, in order to obtain the minimal fluorine content in PC molecule efficient to exhibit monolayer stabilizing effect. The monolayer stability sigmoidally increased with the fluorine content in PC molecule and subsequently leveled off above a certain fluorine content, i.e., n-C₄F₉ moiety, at 25 °C. Under this condition, the replacement of at least five hydrogen atoms at the terminal hydrophobic segment in double-chained PC molecule by fluorine atoms, i.e., CF₃CF₂ moiety, is required to exhibit the monolayer stabilizing effect, whereas further fluorination of double-chained PC (F(CF₂)_n; n > 4) has a minor effect on the monolayer stability.     

Fluorinated carbon nanofibres for high energy and high power densities primary lithium batteries

The electrochemical performances of fluorinated carbon nanofibres have been tested for a use as cathode material in primary lithium battery using LiBF₄ PC:DME 1M as electrolyte. For a very narrow fluorination range (420–450 °C), the fluorine content in the carbon nanofibres increases up to CF_0.78 and so do both the energy and the power densities. A maximum of 8057 W kg⁻¹ power density has been reached. Moreover, a current density of 6C can be used for such fluorinated carbon nanofibres. Such high electrochemical values can be correlated to the amount of unfluorinated carbon located in the core of the carbon nanofibres. Owing to solid state ¹³C NMR which can accurately evaluated this fraction, a minimum of 10% of unfluorinated carbon nanofibre is necessary in order to insure a good conducting behaviour.     

Low-temperature fluorination of fluoro-containing polymers: EPR studies of polyvinylidenefluoride and the copolymer of tetrafluoroethylene with ethylene

The direct fluorination of polyvinylidenefluoride (PVDF) and the copolymer of tetrafluoroethylene with ethylene (CTE) was studied at 35-300 K. The dependence of radical formation on temperature and reaction time was obtained by use of electron paramagnetic resonance (EPR) spectroscopy. Primary alkyl radicals formed as a result of the reaction of fluorine abstracting a hydrogen from the polymer were detected at 35 K. These radicals rapidly react with molecular oxygen producing long-lived (∼48 h at 300 K) peroxy radicals. The peroxy radicals when subjected to UV-irradiation (λ < 280 nm) give rise to other radicals that are not stable at T > 77 K. The concentration of the radicals produced during fluorination of PVDF at 77-200 K is one order of magnitude less than that formed from CTE under similar conditions. A mechanism based on the abstraction of the H and the energies of the C-H bonds is given. Density functional theory was used to predict the structures and EPR parameters for a number of fluorinated radicals to explain the observed spectra. The FOO radical was detected at low temperatures.     

Effect of surface fluorination and conductive additives on the electrochemical behavior of lithium titanate (Li4/3Ti5/3O4) for lithium ion battery

Effect of surface fluorination and conductive additives on the charge/discharge behavior of lithium titanate (Li_4/3Ti_5/3O₄) has been investigated using F₂ gas and vapor grown carbon fiber (VGCF). Surface fluorination of Li_4/3Ti_5/3O₄ was made using F₂ gas (3 × 10⁴ Pa) at 25-150 °C for 2 min. Charge capacities of Li_4/3Ti_5/3O₄ samples fluorinated at 70 °C and 100 °C were larger than those for original sample at high current densities of 300 and 600 mA/g. Optimum fluorination temperatures of Li_4/3Ti_5/3O₄ were 70 °C and 100 °C. Fibrous VGCF with a large surface area (17.7 m²/g) increased the utilization of available capacity of Li_4/3Ti_5/3O₄ probably because it provided the better electrical contact than acetylene black (AB) between Li_4/3Ti_5/3O₄ particles and nickel current collector.     

Modification of surface properties of carbon-based and polymeric materials through fluorination routes: From fundamental research to industrial applications

The outstanding characteristics of fluorine gas, e.g., extreme reactivity and oxidizing power, and the utmost electronegativity of F⁻ ion, lead to very strong bonds between fluorine and most of the other elements of the periodical table. Treatments involving F₂, fluorinated gases and rf plasma-enhanced fluorination (PEF) constitute exceptional tools for modifying the surface properties of materials. Many advantages of these techniques can be indeed outlined, when compared to more conventional methods: low-temperature reactions (even at room temperature), chemical modifications limited to surface only without changing the bulk properties, possible non-equilibrium reactions. Depending on the type of starting materials and employed techniques, the improved properties may concern wettability, adhesion, chemical stability, barrier properties, biocompatibility, grafting, mechanical behavior. Several examples of surface fluorination will be given on various types of carbon-based materials, elastomers and polymers.     

Plasma fluorination of organosilicon polymeric films for gas separation applications

SF₆ plasma treatment using an RF discharge was carried out for the surface fluorination of polytrimethylsilylpropyne (PTMSP) and polyvinyltrimethylsilane (PVTMS) films. Gas permeation of the fluorinated and untreated films for O₂, N₂, He, H₂, CH₄ and CO₂ gases has been measured. Plasma fluorination increases the ideal selectivities of the PTMSP films decreasing their permeances for all the gases measured, and does not affect the permeances and selectivities of the PVTMS films. The composition and chemical structure of the fluorinated polymer surface were investigated using X-ray photoelectron spectroscopy (XPS) and ¹⁹F nuclear magnetic resonance (NMR) spectroscopy. Within the range of the treatment parameters studied, permselectivity and surface composition of the fluorinated PTMSP films depend slightly on the treatment time and the density of the fluorine atom flux on the modified surface. The trimethylsilyl substituents are detached and carbon atoms are partially fluorinated during modification. The structure of the fluorinated layer contains crosslinks and unsaturated bonds.     

Influence of fluorination on the characterization of fluorotelomer-based acrylate polymers by matrix-assisted laser desorption/ionization time-of-flight mass spectrometry

The relative degree of fluorotelomer-based acrylate polymers (FTACPs) fluorination was demonstrated to influence the sample preparation protocol for matrix-assisted laser desorption/ionization time-of-flight (MALDI-ToF) mass spectrometry. A homologous series of FTACPs were synthesized from fluorotelomer and hydrocarbon acrylates of different chain lengths, which varied the ratio of perfluorinated to hydrogenated carbons (R_F/R_H). The solubility of FTACPs in tetrahydrofuran (THF) and chloroform was observed to decrease for highly fluorinated FTACPs (R_F/R_H > 0.5) promoting FTACP aggregation. No dependence on the degree of fluorination was observed for the solubility of FTACPs in the fluorinated solvents α,α,α-trifluorotoluene (TFT) or dichloropentafluoropropanes (HCFC-225). For FTACPs with a low degree of fluorination such as poly(8:2 FTAC-co-HDA) (R_F/R_H = 0.375), MALDI-ToF analysis was successful using a conventional sample preparation protocol with THF, and dithranol (Dith) matrix. Conversely, the poor solubility of the highly fluorinated poly(8:2 FTAC-co-BA) (R_F/R_H = 1.5) in THF resulted in mass discrimination. Several fluorinated sample preparation protocols were evaluated for poly(8:2 FTAC-co-BA) using TFT and HCFC-225, and decafluoroazobenzene (DFAB) or 2-[(2E)-3-(4-tert-butylphenyl)-2-methylprop-2-enylidene]malononitrile (DCTB) matrices. The high volatility of HCFC-225 decreased FTACP pooling during solvent evaporation in comparison to the less volatile TFT, and improved the quantity of detectable signals. MALDI-ToF analysis of poly(8:2 FTAC-co-BA) in a 95:5 HCFC-225:methanol with DCTB being the best sample preparation protocol for highly fluorinated FTACPs in this study producing the highest number of observable signals. Employing a fluorinated sample preparation offers the capability of analyzing other highly fluorinated polymers that are not compatible with conventional sample preparations.