Determination of the interfacial properties between modified soy protein resin and kenaf fiber

The kenaf fiber/soy protein resin interface was characterized. The soy protein isolate (SPI) was modified using a polycarboxylic acid, Phytagel^® (PH), to make an interpenetrating network-like (IPN-like structure) structure of the resin. The effects of different PH contents on the interfacial properties were characterized using single fiber composite (SFC) tests and optical microscopy. Kenaf fiber strength was characterized using tensile tests. Kenaf fibers were extracted from nonwoven mats. The length of each kenaf fiber was extended by gluing it to long polyethylene filaments on both sides. After drying the glue, dog-bone shaped SFC specimens were prepared using pure and modified SPI resins. The dried SFC specimens were taken out from the mold and hot-pressed (cured) at 120°C. The interfacial shear strength (IFSS) was calculated using the shear-lag analysis. Single fiber tensile tests at different gauge lengths were performed. The average stresses were computed by fitting the data to Weibull distribution. These values were used in the calculation of the IFSS. After the SFC tests, the specimens were observed under the optical microscope to characterize the fiber fracture modes and the region around the fiber fracture. The SFC tests showed that the IFSS is a function of the PH content which controls the resin shrinkage. It was also seen that the interfacial failure mode is also a function of the PH content. These finding were confirmed by the microbead tests in which E-glass fibers were used with the modified SPI resins.     

Interfacial Properties of Phosphate Glass Fiber/Poly(caprolactone) System Measured Using the Single Fiber Fragmentation Test

Phosphate glass fiber of the composition 20Na₂O–24MgO–16CaO–40P₂O₅ was produced using an in-house fiber drawing rig. The interfacial properties of the phosphate glass fiber/poly(caprolactone) (PCL) system were measured using the single fiber fragmentation test (SFFT). The system was calibrated using E-glass fibers and polypropylene system. This gave an interfacial shear strength (IFSS) of 4.1 MPa, which agrees well with other published data. The IFSS for the unsized (as drawn) phosphate glass fiber/PCL system was found to be 1.75 MPa. Fibers treated with 3-aminopropyl-triethoxy silane (APS) showed an IFSS of 3.82 MPa. X-ray photoelectron spectroscopic (XPS) analysis of unsized and silane sized fibers established the presence of silane on the fiber surface. Degradation tests of the silane treated fiber/PCL samples were carried out in deionised water at 37°C and it was found that the IFSS values decreased over time. Four others silanes were also investigated but APS gave the highest IFSS values.     

Finite element prediction of debonding onset in short fiber reinforced polymers incorporating a hybrid interphase region

A robust finite element procedure for investigating damage evolution in short fiber reinforced polymeric composites under external loads is developed. This procedure is based on an axisymmetric unit cell composed of a fiber, surrounding interphase and bulk matrix. The hybrid interphase concept involves a degraded material phase, the extent of which is material and property dependent. One of the most significant features of the model relies on establishment of variable adhesion conditions between the primary material phases. The unit cell is discretized into linearly elastic elements for the fiber and the matrix and interface elements which allow debonding in the fiber–matrix interface. The interface elements fail according to critical stress and critical energy release rate criteria. The tension and shear aspects of failure are uncoupled, although the resulting nonlinear problem is solved implicitly utilizing quasi-static incremental loading conditions. Final failure resulting from saturation and breakage is modeled by the vanishing interface element technique. Details of the propagation of interface cracks and the initiation of debonds are also observed and discussed for various shapes of fiber end. Numerical results reveal an intense effect of the fiber-end geometry on the initial fiber–matrix de-cohesion. The present finite element procedures can generate meaningful results in the analysis of fiber-reinforced composites.     

Plasma-polymerized organosilicones as engineered interlayers in glass fiber/polyester composites

The plasma polymerization technique was used to surface modify glass fibers in order to form a strong but tough link between the glass fiber and the polyester matrix, and enable an efficient stress transfer from the polymer matrix to the fiber. Plasma polymer films of hexamethyldisiloxane, vinyltriethoxysilane, and tetravinylsilane in a mixture with oxygen gas were engineered as compatible interlayers for the glass fiber/polyester composite. The interlayers of controlled physico-chemical properties were tailored using the deposition conditions with regard to the elemental composition, chemical structure, and Young's modulus in order to improve adhesion bonding at the interlayer/glass and polyester/interlayer interfaces and tune the cross-linking of the plasma polymer. The optimized interlayer enabled a 6.5-fold increase of the short-beam strength compared to the untreated fibers. The short-beam strength of GF/polyester composite with the pp-TVS/O₂ interlayer was 32% higher than that with industrial sizing developed for fiber-reinforced composites with a polyester matrix.     

The influence of structure of the interface and interphase on paint adhesion

It has been demonstrated earlier that significant adhesion enhancement to chemically inert polyolefins can be attained through surface grafted connector molecules reactive with oxidized substrate surface. The effectiveness of adhesion improvement through such tethered interfaces was shown to depend on the mode of interaction with the adjacent medium: interpenetration or chemical reaction, as well as surface density and length of grafted molecules. We have frequently observed that some systems, such as in painted products, fail through the delamination of the coating from the substrate surface at the stress levels well below the anticipated load-bearing capacity of the tethered interface. Two interim hypotheses have been formulated to explain the observed phenomenon: (i) The chain scission in surface oxidized polyolefins takes place not only in the uppermost polymer surface, but may propagate into the sub-surface region, thus creating a weak boundary layer which fails cohesively through its bulk, (ii) In order to increase the load-bearing capacity of the interphase, the sub-surface region of the substrate needs to be reinforced by short-chain molecules penetrating into and subsequently providing effective crosslinks between individual fragments of excessively oxidized and hence, weaker sub-surface part of the interphase. In this paper we verify the above hypotheses. The oxidized sub-surface layer reinforced by polyethyleneimine becomes an integral part of the effective interphase in addition to the tethered interface and the interpenetrated network of connector molecules and the paint.     

Interface end theory and re-evaluation in interfacial strength test methods

The experimental results of fragmentation, micro-indentation, pull-out and microdebond tests often exhibit large discrepancies. Since all specimens of the four test methods all have interface ends, the singularity theory of the interface end should be used to evaluate the exactness of the test methods. The eigenvalues of the specimens for the micro-indentation test, pull-out test and microdebond test are calculated and investigated. The results show that the stress singularity of the interface end depends on the Dundurs' parameters and the wedge angles. The interfacial shear strength (IFSS) obtained from the tests loses its rationality if the stress is singular at the interface end. In further analysis, for a carbon fiber-epoxy resin composite, it is found that the microdebond test gives the most reliable IFSS results, if the wedge angle of the resin droplet is less than 40°; the results from the pull-out test are dubious, due to the stress singularity at the interface end. In the micro-indentation test, there is a critical matrix stiffness value for a given fiber, above which the stress at the interface end will be non-singular. The fragmentation test assumes the interfacial shear stress on the fiber fragment of critical length is the IFSS. If debonding does not occur at the interface end, then apparently, the interfacial shear stress on the fiber fragment of critical length is less than the true value of IFSS.     

Influence of material processing and interface on the fiber fragmentation process in titanium matrix composites

The objective of this work is to study the effect of composite processing conditions on the nature of the fiber–matrix interface in titanium matrix composites and the resulting fragmentation behavior of the fiber. Titanium matrix, single fiber composites (SFCs) were fabricated by diffusion bonding and tensile tested along the fiber axis to determine their interfacial load transfer characteristics and the resulting fiber fragmentation behavior. Two different titanium alloys, Ti-6Al-4V (wt%) and Ti-14Al-21Nb (wt%), were used as matrix material with SiC (SCS-6) fibers as reinforcement. The tensile tests were conducted at ambient temperature and were continuously monitored by acoustic emission. It was observed that the Ti-6Al-4V/SCS-6 composite system exhibited a greater degree of fiber–matrix interfacial reaction, as well as a rougher interface, compared to Ti-14Al-21Nb/SCS-6 composites. Acoustic emissions during tensile testing showed that most of the fiber fractures in Ti-6Al-4V/SCS-6 occurred at strains below ～5% and the fragmentation ceased at ～10% strain corresponding to specimen necking. In contrast, the Ti-14Al-21Nb/SCS-6 composite deformed without necking and fiber fractures occurred throughout the plastic range until final fracture of the specimen at about 12% strain. The markedly different fragmentation characteristics of these two composites were attributed to differences in the fiber–matrix interfacial regions and matrix deformation behavior.     

Adhesion of epoxy-thermoplastic and polysulfone-LCP matrices to fibres

This work investigated the adhesion strength τ of the joints of polymer blends with fibres. Blends of polysulfone with LC-polyether and epoxy resin (based on DGEBA) with polysulfone, polyetherimide and poly(arylene ether ketone) were taken as matrices. Steel wire, polyamide (nylon-6) and glass fibres were used as substrates. The adhesion strength was determined by the 'pull-out' technique. It was found that incorporation of LCP into polysulfone and incorporation of thermoplastics into epoxy matrix resulted in non-additive relationships between the adhesion strength and modifier (LCP or thermoplastic) content C. In the case of epoxy-polysulfone, epoxy-polyetherimide and polysulfone-LCP matrices, such τ-C dependencies were described by curves showing a maximum. Optimal (maximal) adhesion strength of the blend/fibre joints was obtained at 10 wt% of polysulfone, 15 wt% of polyetherimide and poly(arylene ether ketone) in epoxy resin and 2–5 wt% of LC-polyether in polysulfone. Possible mechanisms of the interface strength enhancement are discussed.     

Friction,adhesion and wear durability of an ultra-thin perfluoropolyether-coated 3-glycidoxypropyltrimethoxy silane self-assembled monolayer on a Si surface

The tribological properties, such as coefficient of friction, adhesion and wear durability of an ultra-thin (<10?nm) dual-layer film on a silicon surface were investigated. The dual-layer film was prepared by dip-coating perfluoropolyether (PFPE), a liquid polymer lubricant, as the top layer onto a 3-glycidoxypropyltrimethoxy silane self-assembled monolayer (epoxy SAM)-coated Si substrate. PFPE contains hydroxyl groups at both ends of its backbone chain, while the SAM surface contains epoxy groups, which terminate at the surface. A combination of tests involving contact angle measurements, ellipsometry, atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS) was used to study the physical and chemical properties of the film. The coefficient of friction and wear durability of the film were investigated using a ball-on-disk tribometer (4?mm diameter Si₃N₄ ball as the counterface at a nominal contact pressure of ～330?MPa). AFM was used to investigate the adhesion forces between a sharp Si₃N₄ tip and the film. This dual-layer film had a very low coefficient of friction, adhesion and wear when compared to epoxy SAM-coated Si only or bare Si surface. The reasons for the improved tribological performance are explained in terms of the lubrication characteristics of PFPE molecules, low surface energy of PFPE, covalent bonding between PFPE and epoxy SAM coupled with reduced mobile PFPE. The low adhesion forces coupled with high wear durability show that the film has applications as a wear resistant and anti-stiction film for microcomponents made from Si.     

Effects of Interface Structures on the Application Properties of Ni/Al Clad Composite

The Ni/Al clad metal composite can be applied for the ultrasonic welding of nickel and aluminum structures for lithium-ion cell packaging. The roll bonding Ni/Al clad sheets with 0.15 mm thickness were produced and the effects of interface microstructures and phase transformation on the application properties of such composites are studied in this investigation. The results show that the interface of Ni and Al forms a jagged, interlocking pattern at the rolling state but not a metallurgical bonding. During the annealing process, the first formed Al₃Ni phase in the interface of Ni and Al is beneficial to their bonding together but the sequently formed Al₃Ni₂ phase results in the formation of cracks and the separation of the Ni/Al layers. The bonding mechanism changes to metallurgical bonding with the formation of such phases. The Ni/Al clad sheet acquires good bending endurance, stable welding strength and suitable electrical resistivity with annealing from 425 to 475°C for 1 h.     

Enhancement of adhesion between copper and vinyl ester in glass fiber–vinyl ester composites

The paper describes surface treatment methods to improve adhesion between copper and vinyl ester in glass fiber–vinyl ester composites. Surface treatment methods were developed for commercially available copper that was optimized for epoxies and adhesion performance was compared based on 90° peel strength measurements. Four surface treatments for copper were tested: (i) co-cured Epon/vinyl ester; (ii) fully cured Epon; (iii) epoxy film adhesive; and (iv) γ-MPS silane along with two baseline systems: copper/vinyl ester and copper/epoxy. Measured average peel strengths for the surface treatments were 21%, 101%, 110% and 91% of the baseline copper/vinyl ester system, respectively. Compared to the copper/epoxy system, fully cured Epon, epoxy film adhesive and the silane treatment generated comparable adhesion between copper and vinyl ester. For all samples tested, mixed cohesive/adhesive failure modes were observed. Overall, the surface treatment with the silane coupling agent is the most appropriate method for obtaining comparable and uniform performance compared to copper/glass fiber/epoxy system (FR4 materials).     

Effects of a self-assembled monolayer on the sliding friction and adhesion of an Au surface

The friction and adhesion mechanisms with and without a self-assembled monolayer (SAM) in nanotribology were studied using molecular dynamics (MD) simulation. The MD model consisted of two gold planes with and without n-hexadecanethiol SAM chemisorbed to the substrate, respectively. The molecular trajectories, tilt angles, normal forces, and frictional forces of the SAM and gold molecules were evaluated during the frictional and relaxation processes for various parameters, including the number of CH₂ molecules, the interference magnitude, and whether or not the SAM lubricant was used. The various parameters are discussed with regard to frictional and adhesion forces, mechanisms, and molecular or atomic structural transitions. The stick–slip behavior of SAM chains can be completely attributed to the van der Waals forces of the chain/chain interaction. When the number of CH₂ molecules was increased, the SAM chains appeared to have bigger tilt angles at deformation. The magnitude of the strain energy that was saved and relaxed is proportional to the elastic deformable extent of the SAM molecules. The frictional force was higher for long chain molecules. With shorter SAM molecules, the adhesion force behavior was more stable during the compression and relaxation processes. A surface coated with a SAM can increase nano-device lifetimes by avoiding interface effects like friction and adhesion. PACS 52.65.Yy; 81.40.Pq; 81.16; 68.35.-p     

Improving the adhesion between a aqueous PU and a polyamide fibre with silane

Glycidoxypropyltrimethoxysilane (GPS) and γ-aminopropyltrimethoxysilane (APS) were used to modify the surface chemistry of polyamide fibre. The surface chemistry was characterised using X-ray photoelectron spectroscopy. The silanol functional group was designed to be introduced on the surface of polyamide fibre to increase its chemical activity by N-alkylation of GPS and hydrolysis of APS, and to improve the poor interfacial adhesion between a polyamide 66 fibre and an aqueous polyurethane polymer adhesive. The microbond test was used to measure the interfacial shear strength between the waterborne PU adhesive and the polyamide fibre. It has been found that APS hydrolysis and GPS-alkylated fibre surface can be used to improve the interfacial adhesion of polyamide fibre to PU. The IFSS can be improved by N-alkylation of GPS from 5.0 to 8.4?MPa. After water immersion at 50?°C for 48?h, then drying, the IFSS increased to 8.8?MPa due to the plasticisation of PU in water. Better interfacial adhesion was also observed by the hydrolysis of APS, but not significantly improved by this method due to the relatively weak hydrogen bond at the interface between APS and polyamide fibre.     

Improvement in damage tolerance of CFRP laminate using the hybridization method

Flexible epoxy resin was used as an interphase matrix to improve the transverse properties of carbon fiber reinforced plastic (CFRP) laminates. The use of flexible interphase is considered to act as the energy absorber and prevent the fiber/matrix interface cracking. The purposes of the present study are fabrication and characterization of CFRP laminates with flexible interphase. The effect of the flexible interphase on the damage tolerance of CFRP laminates was investigated. It was confirmed that transverse strength was improved and transverse crack progress was suppressed in the laminates with flexible interphase.     

Effects of fibre surface treatment on fracture-mechanical properties of sisal-fibre composites

Sisal fibre reinforced composites, one class of a broad range of eco-composite materials, were studied in connection with the effects of fibre surface treatment on their fracture-mechanical properties. Previous investigations on sisal fibre and its composites have been fully reviewed [1], which provided an impetus for this research. Two fibre surface treatment methods, chemical coupling based on silane and oxidization based on permanganate and dicumyl peroxide, together with untreated sisal fiber composites were used to set up different levels of interface bonding strength. The interface effects on the mechanical properties and fracture toughness of sisal fibre reinforced vinyl-ester composites were completely assessed based on the test results obtained and theoretical analyses. Many aspects of studies reported in this paper are original, such as single fiber pull-out tests and toughness evaluation of sisal composites aided by scanning electron microscopy. The results showed that fibre surface treatment could improve interfacial bonding properties between sisal fibre and vinylester resin. These in turn influenced the fracture-mechanical characteristics of this class of ecocomposites.     

HLDPE/organic functionalized SiO2 nanocomposites with improved thermal stability and mechanical properties

High-pressure low-density polyethylene (HLDPE)/organic functionalized SiO₂ nanocomposites were synthesized using melt-blending technique in a sigma internal mixer. The properties of the nanocomposites were studied using two different organic functional modifiers: diglycidyl ether of bisphenol-A (DGEBA) and triacetoxyvinylsilane. Reinforcing, thermal stability and toughening effects of organic functionalized nanosilica on the polymer matrix were found at loading of 2.5% nanosilica functionalized with 2.8% of DGEBA and silane coupling agent respectively. Organic functionalization on the nanosilica particle surface led to different microstructures when compared with that of the pure polymer. Organic functionalization on the nanosilica particle surface produced good interfacial adhesion and homogeneous dispersion in the polymer matrix, while the use of nanosilica resulted in aggregated silica particles in the polymer matrix. There was no significant improvement in thermal stability and mechanical properties when only nanosilica was added to the pure polymer. On the contrary, the addition of pretreated nanosilica with organic functional modifiers led to an increase of thermal stability from 313–363°C, elastic modulus and toughness from 0.12–0.18 GPa and 3.23–9.81 MJ/m³ respectively.     

Characterization of silane layers on modified stainless steel surfaces and related stainless steel-plastic hybrids

The aim of this work was to characterize silane layers on the modified stainless steel surfaces and relate it to the adhesion in the injection-molded thermoplastic urethane-stainless steel hybrids. The silane layers were characterized with scanning electron microscope and transmission electron microscope, allowing the direct quantization of silane layer thickness and its variation. The surface topographies were characterized with atomic force microscope and chemical analyses were performed with X-ray photoelectron spectroscopy. The mechanical strength of the respective stainless steel-thermoplastic urethane hybrids was determined by peel test. Polishing and oxidation treatment of the steel surface improved the silane layer uniformity compared to the industrially pickled surface and increased the adhesion strength of the hybrids, resulting mainly cohesive failure in TPU. XPS analysis indicated that the improved silane bonding to the modified steel surface was due to clean Fe₂O₃-type surface oxide and stronger interaction with TPU was due to more amino species on the silane layer surface compared to the cleaned, industrially pickled surface. Silane layer thickness affected failure type of the hybrids, with a thick silane layer the hybrids failed mainly in the silane layer and with a thinner layer cohesively in plastic.     

Quantitative evaluation of interfacial adhesion between fiber and resin in carbon fiber/epoxy composite cured by semiconductor microwave device

Interfacial adhesion between carbon fiber (CF) and epoxy resin in carbon fiber-reinforced epoxy composite, which was prepared by different heating process such as semiconductor microwave (MW) device and conventional electric oven, has been evaluated quantitatively. The interfacial shear strength (IFSS) between CF and epoxy resin, which was an indicator of adhesion on the interface, was measured by a single fiber fragmentation test. The single fiber fragmentation test showed that the IFSSs of the prepared specimens were different by heating methods. In the case of MW process, the curing reaction of epoxy resin on the CF interface would be progressed preferentially due to the selective heating of CF, resulting that the IFSSs of specimens prepared by MW irradiation were increased by enhancing the output power of MW. However, the IFSSs of the specimens were decreased by excessively high output power because the matrix resin on the CF interface was thermally degraded. As results, by optimizing the MW conditions of output power and irradiation time, the IFSS of the sample cured by MW was increased by 21% as compared to oven-heated one. It was found that the interfacial adhesion between CF and epoxy resin would be improved by the MW-assisted curing reaction on the surface of CF.     

Adhesion at a heterophase interface: First-principles study of Mo(001)/MoSi2(001)

The bonding characteristics, interfacial energetics, and electronic structure associated with adhesion at the Mo-MoSi₂(001) heterophase interface are investigated using the first-principles, self-consistent local orbital method. We found both the adhesive energy and peak interfacial strength for the interface to be 10%-15% smaller than the respective values for cleavage along the (001) planes in crystalline Mo and MoSi₂. The equilibrium interlayer separation between Mo and MoSi₂ is found to lie between the interplanar spacings of crystalline Mo and MoSi₂. The interfacial adhesive bonding is attributable to the combination of a nearly uniform band of charge accumulation at the interface and directional charge accumulation between atoms across the interface. These first-principles calculations demonstrate that the universal-binding-energy relation can be extended to describe adhesion between dissimilar materials.     

Deposition of BN interphase coatings from B-trichloroborazine and its effects on the mechanical properties of SiC/SiC composites

Boron nitride thin films were deposited on silicon carbide fibers by chemical vapor deposition at atmospheric pressure from the single source precursor B-trichloroborazine (Cl₃B₃N₃H₃, TCB). The film growth and structure, as a function of deposition temperature, hydrogen gas flow rate, and deposition time, were discussed. The deposition rate reaches a maximum at 1000 °C, then decreases with the increasing of temperature, and the apparent activation energy of the reaction is 127 kJ/mol. Above 1000 °C, gas-phase nucleation determines the deposition process. The deposited BN films were characterized by Raman spectroscopy, X-ray diffraction (XRD) and scanning electron microscopy (SEM). The effect of BN interphase on the mechanical properties of the unidirectional SiC fiber-reinforced SiC matrix (SiC/SiC) composites was also investigated. The results show that the flexural strength of SiC/SiC composites with and without coating is 276 MPa and 70 MPa, respectively, which indicates that BN interphase coating deposited from B-trichloroborazine precursor can effectively adjust the fiber/matrix interface, thus causing a dramatic increase in the mechanical properties of the composites.