The role of alumina nanoparticles in epoxy adhesives

Both untreated and calcined fumed alumina nanoparticles were dispersed into an epoxy-based adhesive at various percentages. The glass transition temperature of the nanofilled adhesives increased up to an optimal filler loading and then decreased, probably due to concurrent and contrasting effects of chain blocking and reduction of the crosslinking degree. Tensile modulus, stress at break, and fracture toughness of bulk adhesive were positively affected by the presence of untreated alumina nanoparticles at an optimal filler content. Mechanical tests on single-lap aluminum bonded joints indicated that untreated alumina nanoparticles markedly improved both the shear strength and fatigue life of the bonded joints. In particular, the shear strength increased by about 60% for an optimal filler content of 1 vol.%, and an adhesive failure mechanism was evidenced for all the tested specimens. Concurrently, a relevant decrease of the equilibrium contact angle with water was observed for nanofilled bulk adhesives. In summary, alumina nanoparticles can effectively improve the mechanical performances of epoxy structural adhesives, both by increasing their mechanical properties and by enhancing the interfacial wettability with an aluminum substrate.     

Radiation effects on room temperature epoxy adhesive molecular structure: Mechanical tests and correlation with calorimetric and outgassing analyses

In applications like space satellites, high-energy physics experiments, and nuclear power stations, epoxy structural adhesives are normally used in an ionizing radiation environment. To check the effects of γ-irradiation on room temperature epoxy adhesives, mechanical measurements were undertaken for three different resins up to the dose of 3 MGy. Both dumbbell and single-lap shear tests were performed. To correlate the measured radiation effects on these mechanical properties with the molecular modifications of the resins, outgassing and calorimetric tests were performed on one of the tested adhesives. As a result of these tests, the mechanical modifications were associated with the combination of reticulation, network scission, and production of low-weight molecules due to radiation. Differences in shear and tensile strength behaviors were associated with the presence of the adhesive-adherend interface.     

A comparison of the mechanical strength and stiffness of MWNT-PMMA and MWNT-epoxy nanocomposites

The surface of multi-wall carbon nanotubes (MWNTs) was functionalized by covalent linking of long alkyl chains. Such functionalization led to a much better tube dispersion in organic solvents than pristine nanotubes, favored the formation of homogenous nanocomposite films, and yielded good interfacial bonding between the nanotubes and two polymer matrices: a thermo-set (Epon 828/T-403) and a thermoplastic (PMMA). Tensile tests indicated, however, that the reinforcement was greatly affected by the type of polymer matrix used. Relative to pure PMMA, a 32% improvement in tensile modulus and a 28% increase in tensile strength were observed in PMMA-based nanocomposites using 1.0 wt% nanotube filler. Contrasting with this, no improvement in mechanical properties was observed in epoxy-based nanocomposites. The poorer mechanical performance of the latter system can be explained by a decrease of the crosslinking density of the epoxy matrix in the nanocomposites, relative to pure epoxy. Indeed we demonstrate that the presence of nanotubes promotes an increase in the activation energy of the curing reaction in epoxy, and a decrease of the degree of curing.     

Magnetic, dielectric and thermal stability of Ni-Zn ferrite-epoxy composite thin films for electronic applications

The fabrication of flexible epoxy thin film composites was investigated in this study. Neat epoxy with a resin-to-hardener ratio of 100:32 exhibits higher tensile properties and thermal stability than neat epoxy with a resin-to-hardener ratio of 100:45. In addition, the thermal stability of epoxy composites decreased as the NiZn ferrite content in the epoxy was increased. This result could be caused by the catalytic effect of ferrite. Vibration sample magnetometer results revealed the ferrimagnetic behavior of the ferrite-filled epoxy composites. The degree of saturation magnetization of the epoxy composites increased with the addition of NiZn ferrite nanoparticles. Dielectric tests were performed at room temperature and at frequencies ranging from 10⁴ Hz to 10⁶ Hz. These findings indicate that the dielectric constant and the dielectric loss are dependent on the filler concentration and test frequency.     

Welding of polymers using a 2 μm thulium fiber laser

Absorber-free transmission and butt-welding of different polymers were performed using thulium fiber laser radiation at the wavelength 2 μm. The relations between the laser process conditions and the dimensions and quality of the seam were investigated by means of optical and phase-contrast microscopy. Mechanical properties of the weld joints were studied in tensile strength tests. Laser-welded polyethylene samples revealed a tensile strength of greater than 80% of the bulk material strength. Transmission welding of different polymer combinations featured the formation of different joint classes depending on the spectral properties. The experiments demonstrate new application areas of mid-IR fiber laser sources for materials processing.     

Fabrication of Graphene Nanoplatelet/Epoxy Nanocomposites for Lightweight and High‐Strength Structural Applications

Graphene nanoplatelets (GNPs), the most important mass‐produced graphene, are fabricated as a mechanical reinforcement for epoxy matrix nanocomposites. Current performance of GNPs as a reinforcing filler is limited by their agglomeration and weak interfacial interaction with certain polymer matrices. Herein, an approach to produce noncovalently functionalized GNPs (F‐GNPs) is reported that can be extended to the industrial level of mass production. The one‐step functionalization process uses melamine, a low‐cost chemical, to improve the interfacial adhesion and dispersion in an epoxy matrix. The mechanical properties of nanocomposites prepared with the F‐GNP flakes are much better (94.3% and 35.3% enhancements in Young's modulus and tensile strength, respectively) than those of the unfilled pure epoxy. Experimental data are analyzed using the Halpin–Tsai model. The fabrication process developed in this paper provides a strategy to use GNPs at the industrial level in lightweight and high‐strength structural applications.     

Fullerene–epoxy nanocomposites-enhanced mechanical properties at low nanofiller loading

In this study, we characterized the mechanical properties of fullerence (C₆₀) epoxy nanocomposites at various weight fractions of fullerene additives in the epoxy matrix. The mechanical properties measured were the Young’s modulus, ultimate tensile strength, fracture toughness, fracture energy, and the material’s resistance to fatigue crack propagation. All of the above properties of the epoxy polymer were significantly enhanced by the fullerene additives at relatively low nanofiller loading fractions (~0.1 to 1% of the epoxy matrix weight). By contrast, other forms of nanoparticle fillers such as silica, alumina, and titania nanoparticles require up to an order of magnitude higher weight fraction to achieve comparable enhancement in properties.     

Effect of Surface Structure of Nano-CaCO3 Particles on Mechanical and Rheological Properties of PVC Composites

To study the effect of different surface structures on resultant mechanical and rheological properties, nano-CaCO₃ particles were treated with isopropyl tri-stearyl titanate (H928), isopropyl tri-(dodecylbenz-enesulfonyl) titanate (JN198), and isopropyl tri-(dioctylpyrophosphato) titanate (JN114). Scanning electron microscopy (SEM) and dynamic mechanic analysis (DMA), carried out to characterize the effective interfacial interaction between the nano-CaCO₃ particles and a poly(vinyl chloride) (PVC) matrix, indicated that JN114 treated nano-CaCO₃ particles had the strongest interfacial interaction with a PVC matrix, while H928 treated nano-CaCO₃ had the weakest. The rheological and mechanical properties of PVC/nano-CaCO₃ composites were investigated as a function of surface structure and filler volume fraction. The tensile yield stress and elongation at break decreased with the increasing of calcium carbonate content while tensile modulus increased. PVC filled with JN114 treated nano-CaCO₃ had the highest tensile modulus and tensile yield stress, while those filled with H928 treated nano-CaCO₃ had the highest elongation at break at the same filler content. The impact strength of PVC/nano-CaCO₃ composites increased with the increasing of CaCO₃ content, and PVC composites filled with JN198 treated nano-CaCO₃ particle had a higher impact strength than those with JN114 or H928 treated, with the value reaching 23.9 ± 0.7 kJ/m² at 11 vol% CaCO₃, four times as high as that of pure PVC. Rheological properties indicated that a suitable interfacial interaction and a good dispersion of inorganic filler in a PVC matrix could reduce the viscosity of PVC/nano-CaCO₃ composites. The interfacial interaction was quantitatively characterized by semiempirical parameters calculated from the tensile strength of PVC/nano-CaCO₃ composites to confirm the results from the SEM and DMA experiments.     

Improving the properties of polypropylene–wood flour composites by utilization of maleated adhesion promoters

Polymer composites filled with natural organic fillers have gained a significant interest during the last few years, because of several advantages they can offer compared with properties of inorganic-mineral fillers. However, these composites (based, in most cases, on polyolefins) often show a reduction in some mechanical properties. This is mainly due to the problems regarding dispersion of the polar filler particles in the non-polar polymer matrix and their interfacial adhesion with polymer chains. In this work, polypropylene–wood flour composites were prepared and the effect of the addition of a maleated polypropylene was investigated. The two materials were compounded by an industrial co-rotating twin screw extruder, with two different compositions, without and with addition of Licomont AR504^® (maleic anhydride-grafted polypropylene wax). The extruded material was then compression molded, which provided the specimens for tensile and impact tests. Water uptake was measured; the morphology of the fracture surfaces of the samples coming out from mechanical tests was investigated through SEM analysis. Rheological characterization was carried out as well. The addition of the adhesion promoter allowed a decrease in water uptake; mechanical properties were improved as well, especially elastic modulus and tensile strength; impact strength increased in the case of unnotched samples, while notched ones did not show remarkable differences. SEM analysis of the fracture surfaces also showed an overall change in the morphology as a consequence of the utilization of the adhesion promoter.     

The Mechanical and Tribological Properties of Aramid (Twaron) Fabric/Polytetrafluoroethylene Composites

A series of composites with Twaron fabric as reinforcement and polytetrafluoroethylene (PTFE) as matrix were fabricated with various contents of PTFE, viz. 30, 40, 50, 60, and 70 vol%. The Rockwell hardness and tensile strength of the composites were tested according to the corresponding standards. The composites were also evaluated for their tribological behaviors on an MPX-2000A friction and wear tester. The worn surface and wear debris of the composites were observed by scanning electron microscopy (SEM) and the mechanism is discussed. The PTFE content in the composites had a great influence on both the mechanical and tribological properties. The composite with 40 vol% PTFE provided the proper wetting of the fibers and the best load transfer efficiency and, hence, showed the best mechanical properties and tribological behaviors.     

Enhancing the interfacial strength of glass/epoxy composites using ZnO nanowires

This paper investigated the application of ZnO nanowires (ZnO NW) to enhance the interfacial strength of glass/epoxy composites. ZnO NW were grown on glass fibers by hydrothermal method, tensile properties of bare and ZnO NW coated fibers were measured by single fiber tensile testing, wettability of fiber with resin was studied by contact angle measurements and finally the interfacial strength and mechanisms were determined by single fiber fragmentation testing of glass/epoxy composites. The surface coverage of ZnO NW on glass fibers was fairly uniform without formation of major clusters. The coating of ZnO NW slightly reduced the tensile strength and improved the tensile modulus of fibers. Wettability tests showed reduction in contact angles for ZnO NW coated fibers because of enhanced wetting and infiltration of epoxy resin into nanowires. In fragmentation testing of microcomposites, smaller and concentrated interfacial debonding zones for ZnO NW coated fibers indicated good stress transfer and strong interfacial adhesion. A new form of crossed and closely spaced stress patterns were observed for nanowires of high aspect ratios. The interfacial strength of ZnO NW coated fibers increased by at least 109% and by 430% on average, which was attributed to the increased surface area and mechanical interlocking provided by ZnO NW.     

Preparation and Characterization of Nano-Calcium Carbonate/Silane Coupling Agent Master Batch and Its Effect on Epoxy Resin

A nano-calcium carbonate (CaCO₃)/silane coupling agent (NCC/SCA) master batch was prepared by the reaction of SCA (γ-aminopropyl triethoxy silane, trade name KH550) with the hydroxyl groups of nano-CaCO₃. Both Fourier transform infrared spectroscopy and thermal gravimetric analysis indicated that the nanoparticles were grafted by SCA. An epoxy resin was modified by adding the NCC/SCA master batch. A simple dipping test suggested that a better dispersion of the treated NCC in epoxy could be obtained than that of the untreated NCC. Then samples of epoxy nano-composites were prepared by a hot press process. The compressive property of epoxy nano-composites was investigated; the results of these mechanical property tests revealed that the compressive strength, elastic modulus, and the total fracture work of the epoxy matrix filled with the treated NCC were significantly improved relative to that filled with the untreated NCC.     

Preparation and Properties of Nano‐SiO2/Epoxy Composites Cured by Mannich Amine

Nano‐SiO₂/epoxy composites cured by Mannich Amine (type T‐31) were prepared and studied and the results are reported in this paper. The nano‐SiO₂ was pretreated by a silane coupling agent (type KH‐550) and mixed with epoxy resin (type E‐51) using an ultrasonic processor. Amounts of filler loading ranged from 1% to 5% of the weight of the epoxy resin. Some properties of the resulting composites were characterized by X‐ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). The results of tensile tests and impact tests showed that the composite with 3% nano‐SiO₂ loading presented the best mechanical performances. The tribological performance and thermal stability of the materials were also improved with the addition of nano‐SiO₂.     

The effect of the microstructure of porous alumina films on the mechanical properties of glass-fiber-reinforced aluminum laminates

The glass-fiber-reinforced aluminum laminates were obtained by anodizing aluminum alloy under anodizing voltage of 10, 20, and 30?V in the 200?g/L H₃PO₄ electrolyte. Scanning electron microscopy (SEM), short beam, and tensile tests were employed to determine the surface morphology, interlaminar shear strength (ILSS) and tensile strength of laminates, respectively. The results also show that the epoxy penetrates into the pores of the anodic films, and this is the mechanism of adhesion. The ILSS and tensile strength of the anodized specimens (under 20?V) respectively increased by approximately 50 and 15% comparing with those of the non-anodized specimens. This increase of mechanical properties results from the porous surface of aluminum providing greater mechanical interlocking to epoxy. The ILSS and tensile strengths of the anodized specimens increased with the increase of anodizing voltage from 10 to 20?V; however, it decreased when the voltage further increased to 30?V. It is considered that the microstructure evolution of the porous films has a significant effect on the mechanical properties of the laminates.     

Study on electrical behaviour of copper and its alloys containing dispersed nanoparticles

Nanoparticles can be added to metals to tune their properties for numerous applications. Recently extensive research has been conducted to measure the mechanical properties of nanoparticle reinforced metals. However, few theories exist to understand how nanoparticles interact with metals to affect their electrical performance, partly due to the difficulty in producing bulk metal samples, containing dispersed nanoparticles. In this work, copper and copper alloys (Cu, Cu-40 wt% Zn, and Cu-60 wt% Ag) containing dispersed tungsten carbide (WC) nanoparticles of more than 20 vol% were successfully fabricated via solidification processing. The experimental results show that copper and its alloys with an increasing volume fraction of nanoparticles, the electrical conductivity of the samples decays exponentially. Therefore, a theoretical model, compatible with the Nordheim's rule was established to predict the electrical behaviour of metals containing dispersed nanoparticles. This new model on the electrical behaviour of copper nanocomposites is experimentally validated by low-temperature resistivity measurements and electronic heat capacity measurements above Debye temperature.     

Nanoclay and Cu Nanoparticles Loaded Polyethylene Nanocomposites for Natural Gas Transfer Applications

High density polyethylene nanocomposites loaded with a reinforcing filler (Cloisite 20A as a modified nanoclay) and an electrically conductive filler (Cu nanoparticles) were prepared by a melt blending method. The morphological, mechanical, thermal, and electrical properties of the prepared nanocomposites were investigated to evaluate their performances as appropriate materials for production of reinforced conductive polymeric pipes to be used in natural gas distribution and transportation pipelines. A random and uniform dispersion of both nanoparticles in the polyethylene matrix, with a nanoclay intercalated morphology, was observed by scanning electron microscopy and X-ray diffraction techniques. The results revealed ca. 117, 13 and 21% increases in the Young’s modulus, tensile strength and yield stress of the polyethylene matrix by adding 3 wt.% of Cloisite 20A into it. For the similar conditions, however, more than a 71% decrease was observed for the elongation at break. Thermal analysis demonstrated that the melting points of the nanocomposites were increased by incorporating both fillers and the crystallinity of polyethylene chains was decreased by incorporating Cloisite 20A and then slightly increased by adding Cu nanoparticles. Moreover, the results revealed the creation of conductivity inside the non-conductive polyethylene matrix due to the presence of the conductive Cu nanoparticles.     

Castor Oil-Based Polyurethane/Epoxy Intercross-linked Polymer Network Adhesives for Metal Substrates

Castor oil based polyurethane (CO-PU) was first synthesized from castor oil and 4, 4’-diphenyl-methane-diisocyanate (MDI). Then, a series of CO-PU/epoxy (EP) intercross-linked polymer network (ICPN) adhesives for metal substrates were prepared by a sequential method. The functional groups, tack -free time, mechanical properties, adhesive properties, and thermal stability were studied. Fourier transform infrared spectroscopy analysis indicated that an ICPN structure was formed through the introduction of CO-PU into EP. Results of adhesive measurements showed that the maximal value of lap shear strength was achieved at the CO-PU content of 20%. Thermogravimetric analysis results indicated that thermal stability of the adhesive film decreased with increased CO-PU content.     

Comparison of microstructure and mechanical properties of ultra-narrow gap laser and gas-metal-arc welded S960 high strength steel

The microstructural characteristics and mechanical properties, including micro-hardness, tensile properties, three-point bending properties and Charpy impact toughness at different test temperatures of 8 mm thick S960 high strength steel plates were investigated following their joining by multi-pass ultra-narrow gap laser welding (NGLW) and gas metal arc welding (GMAW) techniques. It was found that the microstructure in the fusion zone (FZ) for the ultra-NGLW joint was predominantly martensite mixed with some tempered martensite, while the FZ for the GMAW joint was mainly consisted of ferrite with some martensite. The strength of the ultra-NGLW specimens was comparable to that of the base material (BM), with all welded specimens failed in the BM in the tensile tests. The tensile strength of the GMAW specimens was reduced approximately by 100 MPa when compared with the base material by a broad and soft heat affected zone (HAZ) with failure located in the soft HAZ. Both the ultra-NGLW and GMAW specimens performed well in three-point bending tests. The GMAW joints exhibited better impact toughness than the ultra-NGLW joints.     

Ecofriendly latex films from cassava starch-filled radiation pre-vulcanized natural rubber latex

ABSTRACT

The demands of the usage of hazardous ingredients for sulfur curing system in latex industries decrease with an increase in health-conscious and environmental awareness. This work demonstrates the incorporation of cassava starch (CS) as biodegradable fillers with natural rubber latex (NRL) through a sulfur-free crosslinking technique using radiation pre-vulcanization natural rubber latex (RVNRL) in comparison to sulfur pre-vulcanized natural rubber latex (PvNRL). The 20% CS dispersion was prepared, and 5–25?phr of dispersed CS content were compounded with NRL and formed into films by the coagulant dipping method. Microstructures and crystallinity of the films were analyzed by scanning electron microscopy (SEM) and X-ray diffraction, and their mechanical properties of NRL/CS films were characterized by tensile and tear tests. The result revealed that the crystallinity of RVNRL films was lower than PvNRL films. The total bond of S?C from PvNRL contributes to high tensile strength compared to C?C intermolecular rubber bond from radiation vulcanization system. The trend of decrement of tensile properties from sulfur crosslinking was larger than radiation crosslinking, and both systems gave similar tensile behavior at 25?phr of CS content. This attributed to the better dispersion of CS in RVNRL as confirmed by SEM micrographs. It was found that the optimum tear strength of RVNRL/CS and PvNRL/CS films was obtained at 10 and 5?phr of filler content, respectively. The result presented in this study may facilitate a contribution to the current literature on the development of latex film by radiation pre-vulcanization for rubber industry in the future.     

Natural rubber nanocomposites using polystyrene-encapsulated nanosilica prepared by differential microemulsion polymerization

In this study, nanocomposites of natural rubber (NR) and polystyrene (PS)-encapsulated nanosilica were prepared by latex compounding method. The nanolatex of PS-encapsulated silica was synthesized via in situ differential microemulsion polymerization. The resulted hybrid nanoparticles showed core-shell morphology with an average diameter of 40 nm. The silica hybrid nanoparticles were subsequently used as filler for the NR nanocomposite. The properties of NR were found to be improved as a result of the incorporation of PS-encapsulated nanosilica at 3 and 3-9 parts per hundred rubber (phr) for tensile strength and modulus at 300% strain, respectively, except the elongation at break, and up to 9 phr for flammability. The results from dynamic mechanical analyzer showed that the elastic properties of NR near the glass transition temperature increased with the inclusion of increasing concentration of the PS-encapsulated nanosilica, causing by the semi-interpenetrating nanostructure in the NR nanocomposites.