Effects of roughness on interfacial performances of silica glass and non-polar polyarylacetylene resin composites

The influence of roughness on interfacial performances of silica glass/polyarylacetylene resin composites was investigated. In order to obtain different roughness, silica glass surface was abraded by different grits of abrasives and its topography was observed by scanning electron microscopy and atomic force microscopy. At the same time, the failure mechanisms of composites were analyzed by fracture morphologies and the interfacial adhesion was evaluated by shear strength test. The results indicated that shear strength of silica glass/polyarylacetylene resin composites firstly increased and then decreased with the surface roughness of silica glass increased. The best surface roughness range of silica glass was 40-60 nm. The main mechanism for the improvement of the interfacial adhesion was physical interlocking at the interface.     

Effect of interfacial slippage in peel test: Theoretical model

Peel test is an efficient method to assess the performance and characteristics of materials such as adhesives and adhesive tapes. Recent experiments evidenced that the measured adhesive strength is closely related to the shear-induced interfacial slippage near the delamination front due to the concomitant Poisson contraction effect of the adhesive. Based on the experimental observations, a theoretical model is presented in this paper to examine the effect of the shear-induced interfacial slippage in the peel test. The influence of the interfacial slippage, represented by the shear displacement in the cohesive zone, on the fracture energy of decohesive zone is analyzed. An implicit expansion method with a Gauss-Chebyshev quadrature scheme is used to derive the solution. It is found that the length of the slippage zone and the receding contact angle of adhesives are the two most significant contributors to the total fracture energy of the decohesive zone. These results demonstrate that the mechanism of interfacial slippage plays a significant role in the adhesion and peeling behaviors of adhesives.     

Enhancement of adhesion between copper and vinyl ester in glass fiber–vinyl ester composites

The paper describes surface treatment methods to improve adhesion between copper and vinyl ester in glass fiber–vinyl ester composites. Surface treatment methods were developed for commercially available copper that was optimized for epoxies and adhesion performance was compared based on 90° peel strength measurements. Four surface treatments for copper were tested: (i) co-cured Epon/vinyl ester; (ii) fully cured Epon; (iii) epoxy film adhesive; and (iv) γ-MPS silane along with two baseline systems: copper/vinyl ester and copper/epoxy. Measured average peel strengths for the surface treatments were 21%, 101%, 110% and 91% of the baseline copper/vinyl ester system, respectively. Compared to the copper/epoxy system, fully cured Epon, epoxy film adhesive and the silane treatment generated comparable adhesion between copper and vinyl ester. For all samples tested, mixed cohesive/adhesive failure modes were observed. Overall, the surface treatment with the silane coupling agent is the most appropriate method for obtaining comparable and uniform performance compared to copper/glass fiber/epoxy system (FR4 materials).     

Effects of mechanical stresses around single tube on ash shedding in pulverized coal combustor

In this study, the effects of mechanical stresses on the shedding of ash deposits in a coal-fired boiler were evaluated. We have confirmed that the shedding occurred because of the fracture within the initial deposit layer, which was formed by powdered ash residues. Therefore, assuming that the mechanical stress acting on the initial layer influenced the shedding, the distribution of the tensile stress and shear stresses acting on the initial deposit was calculated on the basis of elastic mechanism. Because the ash deposits were brittle in nature, it was assumed that the initial deposit failed on the basis of the maximum principal stress theory (MPST). The stress values were calculated based on the data for deposit shapes, which were obtained through previous ash deposition experiments on two bituminous coals, one subbituminous coal, and two lignite coals. The fracture strength of the deposit increased with a decrease in the ash fusion temperature. This result indicated that the strength of the deposit increased because of ash coalescence. Moreover, as the MPST, the starting point of fracture was estimated from the position where the principal stress became the largest, and the stress value was used to presume whether the fracture depended on tensile stress or shear stress. The deposit with a narrow adherence region failed because of tensile stress, and the signature of peeling due to tensile stress was observed in the cross-sectional scanning electron microscopy (SEM) image of the deposit after ash shedding. In contrast, the deposit with a wide adherence region failed because of shear stress. Therefore, peeling was not observed in the cross-sectional SEM image of the deposit after ash shedding. The results obtained from the analysis on the basis of the MPST well with the actual behavior of ash shedding.     

Effect of ultrasonic vibration on adhesive enhancement of plasma-modified nickel surface

Poor adhesion of nickel surface limits its further application in the aerospace field. In this study, plasma modification was conducted on the surface of the nickel plate pretreated by sandblasting, and then ultrasonic vibration was applied during the adhesively bonding process of the CFRP(Carbon fibre-reinforced polymer)/Ni joints. The bonding strength of the joints was increased by 65%. The adherend surface and the bonding interface were analyzed from microstructure, element distribution and chemical bonding to study the strengthening mechanism. By the sandblasting, irregular pits were formed on the nickel surface, effectively increasing the surface roughness. The plasma modification could introduce active functional groups including hydroxyl, amino and carbonyl on the nickel surface, which improved the surface wettability macroscopically. However, at a microscopic level, the adhesive with high viscosity and poor fluidity did not form a compact interface with the nickel. The ultrasonic application could promote the filling of the adhesive in irregular micro-scale pits on the surface, thereby strengthening the mechanical anchoring effect. Furthermore, the ultrasonic application produced dynamic impingement at the interface, enhancing the contact between the adhesive and the nickel plate. The adhesive molecules could fully collide and react with the active functional groups introduced on the nickel surface to form more chemical bonds, thus effectively improving the bonding strength of the CFRP/Ni joints.     

The effect of pretreatment on adhesive strength of Cu-plated liquid crystal polymer (LCP)

Copper metallization on LCP was carried out by means of electroless plating followed by electroplating and the effect of pretreatment on the adhesive strength of the Cu-plated LCP was investigated in detail. Compared with the other etching agents used here, potassium permanganate was found to be the most effective and the optimum etching time is 20 min. With potassium permanganate as the etching agent, the adhesive strength could reach 12.08 MPa, which is much higher than the reported maximum adhesive strength (lower than 8.0 MPa). XPS spectra of LCP film indicated that hydrophilic groups were introduced into the LCP surface by etching, creating a nanometer-scale surface roughness and improving the wettability between copper and LCP. SEM and AFM observations revealed that the distinctly increased adhesive strength could be attributed to the improved wetting and the mechanical interlocking effect. The failure mode of Cu-plated LCP film was found to be dependent on the etching time. When the etching time was short, the failure mode of Cu-plated LCP film was mainly adhesive. As the etching time increased, cohesive failure gradually occurred, causing an adhesive/cohesive mixed failure mode.     

Deposition characteristics of copper particles on roughened substrates through kinetic spraying

In this paper, a systematic study of copper particle deposition behavior on polished and roughened surfaces (aluminum and copper) in kinetic spray process has been performed. The particle deformation behavior was simulated through finite element analysis (FEA) software ABAQUS explicit 6.7-2. The particle-substrate contact time, contact temperature and contact area upon impact have been estimated for smooth and three different roughened substrate cases. Copper powders were deposited on smooth and grit-blasted copper and aluminium substrates and characterized through scanning electron microscopy and Romulus bond strength analyzer. The results indicate that the deformation and the resultant bonding were higher for the roughened substrates than that of smooth. The characteristic factors for bonding are reported and discussed. Thus the substrate roughness appears to be beneficial for the initial deposition efficiency of the kinetic spray process.     

Desiccation of a clay film: Cracking versus peeling

We report a simulation study on competition between cracking and peeling, in a layer of clay on desiccation and how this is affected by the rate of drying, as well as the roughness of the substrate. The system is based on a simple 2-dimensional spring model. A vertical section through the layer with finite thickness is represented by a rectangular array of nodes connected by linear springs on a square lattice. The effect of reduction of the natural length of the springs, which mimics the drying is studied. Varying the strength of adhesion between sample and substrate and the rate of penetration of the drying front produces an interesting phase diagram, showing cross-over from peeling to cracking behavior. Changes in the number and width of cracks on varying the layer thickness is observed to reproduce experimental reports.     

The effect of substrate roughness on the static friction of CuO nanowires

The dependence of static friction on surface roughness was measured for copper oxide nanowires on silicon wafers coated with amorphous silicon. The surface roughness of the substrate was varied to different extent by the chemical etching of the substrates. For friction measurements, the nanowires (NWs) were pushed by an atomic-force microscope (AFM) tip at one end of the NW until complete displacement of the NW was achieved. The elastic bending profile of a NW during this manipulation process was used to calculate the ultimate static friction force. A strong dependence of static friction on surface roughness was demonstrated. The real contact area and interfacial shear strength were estimated using a multiple elastic asperity model, which is based on the Derjaguin–Muller–Toporov (DMT) contact mechanics. The model included vertical elastic flexure of NW rested on high asperities due to van der Waals force.     

Henequen/poly(butylene succinate) biocomposites: electron beam irradiation effects on henequen fiber and the interfacial properties of biocomposites

Henequen natural fiber-reinforced poly(butylene succinate) biocomposites were prepared through a resin microdroplet formation on a single fiber and also fabricated by a compression molding technique using chopped henequen fibers, surface-treated with electron beam irradiation (EBI) at various dosages. The effect of EBI treatment on the surface characteristics and dynamic mechanical properties of henequen fibers was investigated using SEM, XPS and DMA methods, respectively. Also, the interfacial behavior of biocomposites was explored through a single fiber microbonding test and fracture surface observations. The result indicates that the interfacial shear strength (IFSS) of biocomposites greatly depends on the EBI treatment level on the henequen fiber surface. This study also suggests that appropriate modification of natural fiber surfaces at an optimum EBI dosage significantly contributes to improving the interfacial properties of biocomposites.     

激光辐照下预加载CFRC层合板断裂行为实验研究

针对激光与机械载荷联合作用下碳纤维/环氧树脂增强复合材料（CFRC）层合板失效时间的预测需求,实验研究了不同激光功率密度（70～210 W/cm2）、不同预应力水平（拉伸强度的50%和70%）、不同光斑尺寸（拉伸试件宽度的70%和100%）下2 mm厚层合板的失效机理,获取了不同影响因素对断裂时间的影响规律。结果表明:预加载层合板失效机制为迎光面环氧树脂基底材料热解、纤维氧化断裂,背光面剩余结构偏脆性断裂;在预应力一定条件下,试件断裂时间与辐照激光功率密度成指数规律;预应力水平对断裂时间影响显著。     

Surface investigation of adhesive formulation consisting of UV sensitive triblock poly(styrene–b-butadiene–b-styrene) copolymer

Atomic force microscopy (AFM) analysis in conjunction with macroscopic studies such as peel testing and contact angle measurement have been undertaken to explain the nanomechanical properties of adhesive formulation consisting of triblock poly(styrene–b-butadiene–b-styrene) (SBS) copolymers. The cross-linking of this photosensitive copolymer was investigated by analyzing the mechanical and morphological changes of each phase induced by the UV exposure. Main result is that the adhesive properties are strongly influenced by the cross-linking of the polybutadiene (PB) phase leading to an increase in the surface stiffness without affecting the surface energy. AFM analysis shows that the adhesion force is mostly governed by the contact area between the adhesive and the probe. The surface mobility may explain the increase in adhesion for this pressure sensitive copolymer.     

Performance improvements with advanced design foils in high-currentelectron beam diodes

A design for the vacuum/pressure barrier of an electron-beam diode ready to be fielded on a large krypton-fluoride excimer laser is described. The barrier is a composite foil, fabricated from carbon fibers, Kapton-membrane, epoxy, and copper foil. This composite foil has advantages over more traditional metal foils, exhibiting particularly high tensile strength and a high modulus of elasticity. Other important properties of these composites for use in KrF excimer laser applications include: high electron transmission with low loss to scattering, chemical compatibility with fluorine, low porosity, and low reflectivity in the ultraviolet. The mechanical properties of the composite foil allow the design of support structures (hibachis) which incorporate larger openings than are possible with metal foils with similar electron transmission characteristics     

Experimental investigation of mesoscale crack front triple line

The aim of this paper is to investigate the mesoscale behavior and structure of an adhesive near the fracture front of an asymmetric joint consisting of carbon fiber/epoxy resin composites bonded with a relatively soft, epoxy adhesive. A single cantilever beam fracture test at constant separation rate gave steady-state crack propagation, details of which were followed by digital image correlation (DIC). A deformed, triple line region was found between the adhesive, air, and the composite, somewhat resembling a “wetting ridge,” as found with a liquid meniscus in contact with a soft solid. Importantly, the partially separated bondline layer took part in (non-unidirectional) load transfer between adherends (and thus energy dissipation), contrary to common assumptions where the separated bondline is assumed no longer to play a structural role. A simple model, based on the Flamant contact mechanics approach, is proposed and compared with both a finite element solution and experimental data extracted from image correlation. The model points out the importance of two length scales: process zone extent and adhesive thickness, both being known to affect global properties of bonded structures.     

Adhesive Strength of Ni–Cu Surface Alloy Formation by Low-Energy High-Current Electron Beam

Russian Physics Journal - The paper presents the adhesive strength measurements of the Ni–Cu surface alloy formed on a copper substrate at a different thickness of the transition layer. The...     

Peeling stress analysis for an inhomogeneous high-Tc superconductor with a discontinuous interface at the substrate

This paper presents an analysis of a superconductor–substrate system to calculate the peeling stress of a high temperature superconductor (HTS) when the temperature decreases from ambient to operating conditions (cryogenic temperatures). Firstly, the values for the material properties of the inhomogeneous high temperature superconductor (HTS) were obtained by fitting a second order polynomial to the experimental data. It is assumed that the material properties of the inhomogeneous HTS vary with varying height coordinate and temperature. Then, through the proposed graded finite element method, the coupled thermo-mechanical equations were solved numerically. The numerical results show that the thermal stress generated in the inhomogeneous HTS is larger on a SiTiO₃ substrate than on a MgO substrate. The maximum thermal stresses, i.e., the peeling stresses, occur near the bottom corner of the inhomogeneous HTS and may induce fracture behavior at the bi-material interface. The inhomogeneous HTS cools at a slower pace than the homogeneous HTS from the room temperature to the operating temperature. It is also shown that the magnitude of the peeling stress for a homogeneous HTS is larger than that for an inhomogeneous HTS. It is intended that the model presented here be useful to researchers who are interested in the mechanical properties of an inhomogeneous HTS.     

Removal mechanisms of micro-scale particles by surface wave in laser cleaning

This paper is to investigate the mechanisms of micro-scale particle removal by surface wave, which was induced by a short pulse laser in a cleaning process. The authors analyzed the adhesive forces of particles on substrate surface and the clearance force produced by surface wave in laser cleaning. The physical model of particle removal by laser-induced surface wave was established to predict the removal area and the processing conditions of laser cleaning. In this research, a KrF excimer laser was applied to irradiate 304 stainless steel specimen distributed with copper particles to generate surface wave for copper particle removal. Considering that a time-varying and uniformly distributed heat source irradiates on material surface with thermao-elastic behavior, the displacement and acceleration of substrate induced by a pulsed laser were solved by an uncoupled thermal–mechanical analysis based on the finite element method. The processing parameters such as laser energy, laser spot size are discussed, respectively. A series of laser cleaning experiments were designed to compare with computation results. The results show that the removal area by surface wave beyond the laser spot increases with the laser energy and that, the surface acceleration decreases with the increase of the laser spot size.     

Modification of the surface state of rough substrates by two different varnishes and influence on the reflected light

Modification of the visual appearance when a rough surface is covered by a varnish is mostly attributed to the levelling of the substrate surface, which depends on the molecular weight of the varnish. The topography of varnished surfaces, however, has never been measured directly. Surfaces of varnishes applied over glass substrates of varying roughness were studied, therefore, using mechanical profilometry. Two different varnishes made with a low and a high molecular weight resin were studied. Both varnishes lower the r.m.s. roughness of the substrates and filter the high spatial frequencies. These results are amplified for the varnish containing the low molecular weight resin. The light reflected by the varnished samples is modelled from these topographical data. Its angular distribution, calculated from the probability density of slopes is presented, taking into account separately the air/varnish and the varnish/substrate interfaces. These analyses are presented in a back-scattering configuration. They show that varnishing significantly reduces the angular width of the reflected light and that this effect is magnified for the low molecular weight resin. Modelling furthermore shows that the influence of the roughness of the varnish/substrate interface is negligible in the total reflected light.     

Friction and Wear Behaviors of Surface-Modified Carbon Fabric/Epoxy Resin Composites

Carbon fabric (CF) was pretreated by air-plasma bombardment and then further modified by deposition of polydopamine on the surface of the pretreated CF. Epoxy resin composites reinforced by unmodified or surface-modified carbon fabric were fabricated. The friction and wear behaviors of the resulting composites were evaluated in a ring-on-block contact mode. The flexural strength and Rockwell hardness of the composites were also evaluated. The morphologies of the worn surfaces of the unmodified and modified composites were analyzed by scanning electron microscopy. The surface treatment increased the surface roughness and changed the surface topography of the CF, which contributed to enhancing the interfacial adhesion of the composites and thus improved the mechanical properties and tribo-performance. The friction and wear properties of both the unfilled and filled composites were highly dependent on the load and sliding velocity. Moreover, the results were supplemented with scanning electron micrographs to help understand the possible wear mechanisms.     

Influence of processing parameters on atmospheric pressure plasma etching of polyamide 6 films

This study is designed to systematically investigate how various factors, such as treatment duration, output power, oxygen gas flux, jet to substrate distance, and moisture regain, influence atmospheric pressure plasma etching rate of polyamide 6 (PA 6) films. The etching rate increased as the output power, oxygen gas flux, and moisture regain increased. As the treatment time increased, the etching rate increased first and then decreased. When the substrate was too close or too far from the nozzle, the etching rate was almost not measurable. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) show an increased surface roughness after the plasma treatment. X-ray photoelectron spectroscopy (XPS) shows a decreased carbon content and an increased oxygen content after the plasma treatment. T-peel strength shows an improved bonding strength between the PA 6 films and an adhesive tape after the plasma treatment.