Maintenance of highly interfacial shear strength by diblock copolymer between carbon fiber and epoxy resin in hostile environment

The environmental resistance properties of carbon fiber (CF), with various surface modifications, reinforcing epoxy resin composites have been studied by a microbond test. The results of cooling–heating cycling between ?40 and 95?°C indicate that the introduction of the flexible poly(n-butyl acrylate) (PnBA) blocks into the interface can effectively decrease the interfacial degradation rate, induced by interfacial thermal stress. After 50 cooling–heating cycles, the interfacial shear strength between CF and epoxy resin was still as high as 32.69?±?2.13?MPa. The results of hygrothermal treatment by immersing the composites in hot water show that assembly morphology of the diblock copolymer hydroxyl-terminated poly(n-butyl acrylate-b-glycidyl methacrylate) (OH-PnBA-b-GMA) at the interface can decrease the interfacial water absorption and thus increase the hygrothermal resistance of the composite. Besides, the length of PnBA block in the diblock copolymer influenced the interfacial properties of the composite in a hygrothermal environment.     

Relation between interfacial shear strength and compressive strength of carbon fiber/epoxy resin composite strands

The mechanism with which the fiber-matrix interfacial strength exerts its influence on the compressive strength of fiber reinforced composites has been studied by measuring the axial compressive strength of carbon fiber/epoxy resin unidirectional composite strands having different levels of interfacial shear strength. The composite strands are used for experiments in order to investigate the compressive strength which is not affected by the delamination taking place at a weak interlayer of the laminated composites. The interfacial strength is varied by applying various degrees of liquid-phase surface treatment to the fibers. The efficiency of the compressive strength of the fibers utilized in the strength of the composite strands is estimated by measuring the compressive strength of the single carbon filaments with a micro-compression test. The compressive strength of the composite strands does not increase monotonically with increasing interfacial shear strength but showes lower values at higher interfacial shear strengths. With increasing interfacial shear strength, the suppression of the interfacial failure in the misaligned fiber region increases the compressive strength, while at higher interfacial shear strengths, the enhancement of the crack sensitivity decreases the compressive strength.     

A refined method for estimating fiber and interfacial shear strength by using a single-fiber composite

In estimating interfacial shear strength from the fragmentation process of fibers in single-fiber composites, a problem arises as to the value of the fiber strength if the fiber strengths distribute widely and strongly depend on the fiber length. To overcome this problem, a refined analysis method for simultaneously estimating the fiber and the interfacial shear strength from the fragmentation process has been shown. Agreements between the values estimated with the proposed method and the results of the single-fiber tensile and the direct shear tests have been obtained. It has been shown that the estimation of the interfacial shear strength using the proposed method is insensitive to the matrix properties if the interfacial shear strength is unaltered by the matrix properties, and that the variations of the distribution parameters of the fiber strength is significantly smaller for the proposed method as compared with the single-fiber tensile tests. The results obtained by applying the proposed method to various carbon fibers have been shown.     

Improving the adhesion between a aqueous PU and a polyamide fibre with silane

Glycidoxypropyltrimethoxysilane (GPS) and γ-aminopropyltrimethoxysilane (APS) were used to modify the surface chemistry of polyamide fibre. The surface chemistry was characterised using X-ray photoelectron spectroscopy. The silanol functional group was designed to be introduced on the surface of polyamide fibre to increase its chemical activity by N-alkylation of GPS and hydrolysis of APS, and to improve the poor interfacial adhesion between a polyamide 66 fibre and an aqueous polyurethane polymer adhesive. The microbond test was used to measure the interfacial shear strength between the waterborne PU adhesive and the polyamide fibre. It has been found that APS hydrolysis and GPS-alkylated fibre surface can be used to improve the interfacial adhesion of polyamide fibre to PU. The IFSS can be improved by N-alkylation of GPS from 5.0 to 8.4?MPa. After water immersion at 50?°C for 48?h, then drying, the IFSS increased to 8.8?MPa due to the plasticisation of PU in water. Better interfacial adhesion was also observed by the hydrolysis of APS, but not significantly improved by this method due to the relatively weak hydrogen bond at the interface between APS and polyamide fibre.     

Experimental study of transcrystallinity in UHMWPE/LLDPE composites

This study deals with the effect of a transcrystalline LLDPE (linear low-density polyethylene) layer grown on Spectra 1000 UHMWPE (ultrahigh molecular weight polyethylene) fibres. Chemical similarity between the fibre and the surrounding melt does not promote transcrystallinity as no transcrystalline microstructure appears from the surface of as-received Spectra 1000 UHMWPE fibres. However, oxygen plasma treatment of the UHMWPE fibres yields a degree of surface roughness that appears to promote easy nucleation and growth of LLDPE transcrystallinity. The kinetics of transcrystalline growth were investigated quantitatively. The growth rate increased by a factor of about 12 for a 10°C increase in supercooling, and at 105°C the maximum observed thickness of the transcrystalline layer was about one fibre diameter. The induction time was found to decrease as the crystallization isotherm increased. We discuss the possibility of using surface energy parameters to define a better criterion for the nucleation of transcrystallinity from the UHMWPE fibre substrate. Preliminary data were generated for the interfacial mechanical shear strength by means of the microbond test. It is conjectured that the combined effects of a thermal treatment and the presence/absence of a transcrystalline layer might produce significant changes in the interfacial shear strength, as illustrated here by a 43% increase observed with specimens subjected to different thermal treatments.     

Interface and its effect on the interlaminate shear strength of novel glass fiber/hyperbranched polysiloxane modified maleimide-triazine resin composites

Interface is the key topic of developing advanced fiber reinforced polymeric composites. Novel advanced glass woven fabric (GF) reinforced composites, coded as GF/mBT, were prepared, of which the matrix resin was hyperbranched polysiloxane (HBPSi) modified maleimide-triazine (mBT) resin. The influence of the composition of the matrix on the interfacial nature of the GF/mBT composites were studied and compared with that of the composite based on GF and BT resin using contact angle, X-ray photoelectron spectroscopy (XPS), scanning electron microscope (SEM), and dielectric properties over wide frequency and temperature ranges. Results show that the interfacial nature of the composites is dependent on the chemistries of the matrices, mBT matrices have better interfacial adhesion with GF than BT resin owing to the formation of chemical and hydrogen bonds between mBT resin and GF; while in the case of mBT resins, the content of HBPSi also plays an important role on the interfacial feature and thus the macro-performance. Specifically, with increasing the content of HBPSi in the matrix, the interlaminate shear strength of corresponding composites significantly improves, demonstrating that better interfacial adhesion guarantees outstanding integrated properties of the resultant composites.     

Interfacial adhesion and micro-failure phenomena in multi-fiber micro-composites using fragmentation test

Statistical fragments and micro-failure modes in the multi-fiber-reinforced micro-composites were investigated by fragmentation test. The specimen consisted of three fibers using carbon fibers (CFs) and glass fibers (GFs), embedded in the epoxy resin with three-dimensional arrangement. Fracture morphology and micro-failure behavior from the progressive fragmentation of fibers and fiber/matrix interfacial adhesion were observed via polarized-light microscope. The interfacial shear strength of CF/epoxy micro-composites is higher than that of the GF/epoxy micro-composites measured by the single fiber fragmentation test. The results show that fragment number on monofilament demonstrates obvious differences between multi-fiber and single fiber systems, and the location of the breakpoint is determined by the CFs that fracture firstly, indicating clustering fracture modes. This is because stress concentration around the breakpoints influences the stress redistribution on the adjacent fibers. Distinct micro-failure modes were observed in three-fiber and the hybrid systems, where matrix cracks around the CFs and interfacial debonding occurs around the GFs. The mixture of CFs and GFs demonstrates distinctive hybrid effect by the changes of the fragment number and initial fracture strain of fibers in hybrid systems.     

Effects of residual stress and interfacial frictional shear stress on interfacial debonding at notch-tip in two-dimensional unidirectional composite

A calculation method based on the shear lag approach was presented to get an approximate estimate of influences of residual stresses and frictional shear stress at the debonded interface on the interfacial debonding behavior at the notch-tip along fiber direction in two-dimensional unidirectional double-edge-notched composites. With this method, the energy release rate for initiation and growth of debonding as a function of composite stress were calculated for some examples. The calculation results showed in outline how much the tensile and compressive residual stresses in the matrix and fiber along fiber direction, respectively, act to hasten the initiation and growth of the debonding when the final cut element in the notch is matrix, while they act to retard them when the final cut element is fiber, and how much the frictional shear stress at the debonded interface reduces the growth rate of the debonding.     

Fractal and structural aspects of adhesion in particulate-filled polymer composites

Two types of composites based on poly(hydroxy ether) and graphite with various amounts of a filler have been investigated by various methods. The methods have been used to estimate the characteristics of adhesion and interfacial layer, including its thickness and tensile strength and interdependence between these values and adhesion. The results are treated on the basis of the theory of irreversible aggregation, cluster theory of the polymer structure and fractal analysis. It is established that all important characteristics of adhesion, interfacial layer and mechanical properties are interconnected with the difference between fractal dimensions of the surface of the aggregates of filler particles and of a polymer matrix, whose structure is distorted under the influence of the filler surface.     

Relationship between elastic anisotropy and texture in metal-matrix composites

The relationship between elastic anisotropy and texture in two-phase metal-matrix composites has been developed under certain conditions. Using measurements of the six independent ultrasonic velocities V_ij in samples of the aluminium alloys 8091 and 7064 containing up to 20% SiC particles and the formulation given by Bunge, the fourt-order expansion coefficients of the orientation distribution function are determined. The Young's moduli in different directions are also obtained from ultrasonic velocity measurements. Linear correlations between anisotropy described by Young's moduli and texture determined by orientation distribution function expansion coefficients are obtained, and confirm developed relationships for two-phase metal-matrix composites. This result shows that ultrasonic measurements provide a technique for the characterization of texture and elastic anisotropy in these materials.     

Improvement of surface wettability and interfacial adhesion of poly-(p-phenylene terephthalamide) by incorporation of the polyamide benzimidazole segment

In order to investigate the effect of the polyamide benzimidazole group on the surface wettability and interfacial adhesion of fiber/matrix composites, surface features of two kinds of aramid fibers, poly (p-phenylene terephthalamide) fiber (Kevlar-49) and poly-(polyamide benzimidazole-co-p-phenylene terephthalamide) (DAFIII), have been analyzed by X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) and contact angle analysis (CAA) system, respectively.The results show that with the incorporation of the polyamide benzimidazole segment, more polar functional groups exist on DAFIII surface. The contact angles of water and diiodomethane on DAFIII surface get smaller. The surface free energy of DAFIII increases to 36.5 mJ/m², which is 2.3% higher than that of Kevlar-49. In addition, DAFIII has a larger rough surface compared with that of Kevlar-49 due to different spinning processes. The interfacial shear strength (IFSS) of DAFIII/matrix composite is 25.7% higher than that of Kevlar-49/matrix composite, in agreement with the observed results from surface feature tests. SEM micrographs of failed micro-droplet specimens reveal a strong correlation between the fracture features and the observed test data.     

Jute fiber-reinforced chemically functionalized high density polyethylene (JF/CF-HDPE) composites with in situ fiber/matrix interfacial adhesion by Palsule Process

Jute fiber-reinforced chemically functionalized polyethylene high density (JF/CF-HDPE) composites have been processed, by Palsule process without using any compatibilizer and without any fiber modification, by using chemically functionalized maleic anhydride grafted polyethylene (MAPE) as matrix, in place of polyethylene. Fiber/matrix interfacial adhesion generated in situ, due to interactions between jute fiber and the maleic anhydride of the CF-HDPE matrix, has been established by Fourier transform infrared spectroscopy and scanning electron microscope micrographs. Mechanical properties of the JF/CF-HDPE composites developed with in situ fiber/matrix interfacial adhesion in this study have been found to be higher than those of the CF-HDPE matrix and increase with increasing amounts of jute fibers in the JF/CF-HDPE composites, and are better than properties of literature reported and laboratory processed jute fiber/polyethylene composites with and without MAPE compatibilizer. Measured tensile modulus of JF/CF-HDPE composites compares well with values predicted by rule of mixtures, inverse rule of mixture, Hrisch Model, Halpin-Tsai equations, Nielsen equations, and with Palsule equation. The feasibility of developing natural fiber/maleic anhydride grafted polyolefin composites by Palsule process without using any compatibilizer and without any fiber treatment is demonstrated.     

Characterization of the surface and the interphase of PVC-copper amine-treated wood composites

Contact angles and surface energy of wood, as well as interfacial shear strength between wood and polyvinyl chloride (PVC) were investigated and used to monitor the modifications generated on the surfaces of wood treated with a copper ethanolamine solution. An increase in surface energy of wood after treatments promotes wetting of PVC on wood surfaces. Improved interfacial shear strength between treated wood and PVC matrix can be attributed to the formation of a stronger wood-PVC interphase. This suggests that treatment may be used to improve the adhesion between wood surface and PVC in the formulation of wood fiber composites to yield products with enhanced mechanical properties and better biological and physical performance against decay and insect destroying wood.     

Surface treatment of single sisal fibers with bacterial cellulose and its enhancement in fiber-polymer adhesion properties

In this work, a simple and effective method to modify the surface of single sisal fibers with G. xylinum was described. Single fiber tensile strength test, single fiber fragmentation test, thermal gravimetric analyses were conducted to assess the effects of different modification methods (unmodified, NaOH treatment and BC treatment). Fourier transform infrared spectroscopy, scanning electron microscopy and water uptake experiments were employed to characterize the resulting interfacial adhesion. It was shown that BC treatment produced better reinforced polymer composites with improved mechanical and long-term properties. The results also elucidated that BC nanofibrils formed a dense three dimensional network on single sisal fibers covering the roughened surface and filling the grooves and other surface ‘defects’ caused by NaOH modification in addition to its exposed hydroxyl groups to form hydrogen bonds with sisal fiber, all contributed to enhanced mechanical properties of sisal fibers as well as the better binding between sisal fibers and resin matrix. Moreover, this work also confirmed that internal geometrical and morphological differences exist in sisal fibers and this result is insightful for future natural fiber research about the importance of careful selection of fibers for consistent comparisons.     

The effect of surface modification on the properties of sisal fiber and improvement of interfacial adhesion in sisal/starch composites induced by starch nanocrystals

A facile approach was utilized to introduce starch nanocrystals (SNCs) onto sisal fiber (SF) to improve the interfacial adhesion between SF and starch. For this, fibers were treated with alkali and then subjected to cold plasma treatment to increase the accessibility with SNCs, which was confirmed through X-ray photoelectron spectroscopy (XPS). It was found that due to the influence of cold plasma treatment, new functional groups were introduced onto SF. The surface characteristics of SF were examined by Fourier transform infrared spectroscopy (FTIR) and Scanning electron microscopy (SEM). The observed results suggested that SNCs were successfully distributed onto SF. Tensile strength and interfacial shear strength of fibers treated under different conditions were calculated and compared through a two-parameter Weibull model. The highest interfacial shear strength of 3.05 MPa was obtained by Alkali-300 W-SNCs, which indicated an increase of 80.6% than untreated SF. It has also been proved that the starch nanocrystals produced hydrogen bonding and physical interlocking between sisal fiber and starch. Notably, the outcome of this investigation indicates that SNCs may be applied for the fabrication of high performance, environmentally friendly sisal/starch composites for a range of technological applications.     

Study of the influence of thermal history on the load transfer efficiency and fibre failure in carbon/polypropylene microcomposites using Raman spectroscopy

The influence of thermal history on the interfacial load transfer efficiency and fibre failure in carbon/polypropylene microcomposites has been studied using Micro Raman spectroscopy. Microcomposites were manufactured by cooling from the melt at different constant cooling rates or isothermally crystallized. Thermal residual strains were measured during and after manufacture of the microcomposites. The residual strains resulted in compressive fibre failure. Based on the experimental data, interfacial load transfer efficiency was determined quantitatively for the different cooling procedures. Results indicate that thermal history has a very large influence on the interfacial load transfer efficiency of the microcomposites. This was shown to be due to the influence of thermal history on transcrystallinity and interfacial residual stresses. A transcrystalline interphase provides a more effective load transfer compared to the non-transcrystalline interphase. Furthermore, decreasing cooling rates leads to an increase in load transfer efficiency due to increased transcrystallinity and higher crystallization temperature resulting in higher interfacial stresses.     

On the incorporation of cubic and hexagonal interfacial energy anisotropy in phase field models using higher order tensor terms

In this paper, we show how to incorporate cubic and hexagonal anisotropies in interfacial energies in phase field models; this incorporation is achieved by including up to sixth rank tensor terms in the free energy expansion, assuming that the free energy is only a function of coarse-grained composition, its gradient, curvature and aberration. We derive the number of non-zero and independent components of these tensors. Further, by demanding that the resultant interfacial energy is positive definite for inclusion of each of the tensor terms individually, we identify the constraints imposed on the independent components of these tensors. The existing results in the invariant group theory literature can be used to simplify the process of construction of some (but not all) of the higher order tensors. Finally, we derive the relevant phase field evolution equations and describe some preliminary results from our 1D simulations.     

Relationship between the flexural properties and specimen aspect ratio in unidirectional composites

It is well known that the bending test provides a simple and convenient way of measuring the strength of unidirectional composite materials and gives very repeatable results. The aim of this research work was to study and analyze the flexural properties of unidirectional reinforced carbon fiber/epoxy (UD) specimens subjected to three-point loading. The effect of span-to-thickness ratio (L/h) and width-to-thickness ratio (b/h) on the three-point bending of UD composites has been investigated. Results have shown that unidirectional composites exhibit a transition in the failure mode from shear delamination to fiber yield with the span-tothickness ratio (L/h) is increased. The observed experimental data are confirmed by theoretical considerations presented here. Using the classical beam theory the conclusions of the tests could be extended by applying some reasonable requirements and simple rational fractional functions identified. This made it possible to express the asymptotic values of the flexural strength, the flexural modulus and apparent shear stress in a form that is independent from the values of the span-to-thickness ratio applied, and characterize the bending behavior of the composite materials at a more exact level.     

The relationship between the adhesion work, the wettability and composition of the surface layer in the systems polymer/aqueous solution of anionic surfactants and alcohol mixtures

Measurements of advancing contact angle (θ) were carried out on polytetrafluoroethylene (PTFE) and polymethylmethacrylate (PMMA) for aqueous solution of sodium dodecyl sulfate (SDDS) mixtures with methanol, ethanol and propanol in the range of SDDS concentration from 10⁻⁵ to 10⁻² M, and for sodium hexadecyl sulfonate (SHS) with the same alcohols at the SHS concentration ranging from 10⁻⁵ to 8 × 10⁻⁴ M at 293 K. The concentration of methanol, ethanol and propanol used for measurements varied from 0 to 21.1, 11.97 and 6.67 M, respectively. On the basis of the contact angles the critical surface tension of PTFE and PMMA wetting was determined by using for this purpose the relationship between the adhesion and the surface tension and cos θ and surface tension both at constant alcohol and surfactant concentration, respectively. The obtained contact angles were also used in the Young Dupre’ equation for calculations of the adhesion work of aqueous solution of mixtures of anionic surfactants and short chain alcohols to PTFE and PMMA surface. The adhesion work calculated in this way was compared to that of the particular components of aqueous solution to these surfaces determined on the basis of the surface tension components and parameters of the surface tension of the surface active agents, water, PTFE and PMMA from van Oss et al. equation. The calculated adhesion work was discussed in the light of the concentration of surface active agents at polymer-water and water-air interface determined from Lucassen-Reynders, Gibbs and Guggenheim-Adam equations.