Styrene butadiene rubber-clay nanocomposites using a latex method: morphology and mechanical properties

In this study, octadecylamine modified MMT (C18-MMT) filled SBR nanocomposites were manufactured using a latex method and a compounding method. Cure characteristics and mechanical properties of SBR compounds filled with C18-MMT, Cloisite 15A, carbon black and Na-MMT were also evaluated. By using the latex method, the number of layers of the silicates in the SBR matrix reduced from the original 14–15 layers to 1–4 layers. This was due to the presence of octadecyl ammonium ions which reduced the number of layers of the re-aggregated silicates during the process of co-coagulation. The SBR/C18-MMT nanocomposites using the latex method showed the highest oscillating disc rheometer (ODR) torques, tensile strength, modulus and tear energy. These increased mechanical properties can be attributed to the excellent reinforcing effect of the silicates well dispersed in the rubber matrix rather than the effect of the increase in the degree of crosslinking. Without alkyl ammonium ions in the latex method, the level of dispersion of silicates in the SBR matrix was very poor. The SBR/C18-MMT nanocomposites using the compounding method were found to have a lower degree of modulus, tensile strength and tear energy due to the low level of the dispersion of silicates than the SBR/C18-MMT nanocomposites using the latex method.     

New polylactide/layered silicate nanocomposites, 4. Structure,properties and biodegradability

Our exhaustive research on the preparation, characterization, materials properties and biodegradability of polylactide (PLA)/organically modified layered silicate (OMLS) nanocomposites has yielded results for PLA/montmorillonite (MMT) nanocomposites. Natural Na⁺-MMT modified with octadecylammonium cation, is used as an OMLS for nanocomposites preparation. The internal structure of the nanocomposites at the nanometer scale is established using wide-angle X-ray diffraction (WAXD) patterns and transmission electron micrographic (TEM) observations. All nanocomposites show improved material properties and crystallization behavior with a simultaneous improvement in biodegradability than that of neat PLA.     

Effect of Rubber Content of ABS on the Mechanical Properties of ABS/Clay Nanocomposites

One approach to improve the impact strength of acrylonitrile–butadiene–styrene (ABS)/clay nanocomposites is to increase rubber content. To investigate the effect of the rubber content of ABS on the mechanical properties of the ABS/clay nanocomposites, other parameters were fixed and ABS/clay nanocomposites containing various rubber contents were prepared in this study. Also the effect of the UV stabilizer on the mechanical properties of ABS/clay nanocomposite was studied. For addition of 3 wt% clay, ABS nanocomposite with 35 wt% content of rubber displayed the highest reinforcement ratio for tensile properties and impact strength.     

Evaluation of an alternative modification route for layered silicates and synthesis of poly(styrene) layered silicate nanocomposites by in-situ suspension polymerisation

The organically modified montmorillonites (o-MMT) used in this study were prepared in a semi-solid state in molten long chain alkyl (hydrogenated tallow (HT) or stearyl) dimethyl/aryl ammonium chloride intercalant (quat), within a Brabender Plasticorder W50E chamber. The effect of quat level and structure was investigated using WAXS, FTIR (DRIFTS) and solvent swelling/dispersion viscosity studies. It was found that mono-stearyl (or HT) quats were the most suitable intercalants for the in-situ polymerised PS matrix nanocomposites produced. The distearyl (or HT) quats generally led to reduced interfacial effects in the composites and reduced toluene dispersion viscosity due to the close proximity of long alkyl tails within the molecules facilitating their self-assembly into ordered arrays, which were difficult for toluene to penetrate (toluene was used as a probe to gauge compatibility with styrene). Substitution of a benzyl group (for a methyl) led to increased compatibility with styrene/toluene, though the detrimental effect of two long alkyl groups was not overcome. PS matrix nanocomposites have been formed via in-situ free radical suspension polymerisation of styrene/organo-montmorillonite (o-MMT) dispersions. These composites displayed evidence of large interfacial area relative to the volume fraction of montorillonite added; this was manifested as a reduction in melt flow rate, broadening of the molar mass distribution (increase in M _w) and an increase in thermal stability, relative to the unfilled matrix. However, wide angle X-ray scattering (WAXS) patterns of the composites revealed a strong (001) reflection (d = 3.3–3.4 nm) together with clear (002) and (003) reflections. Therefore a mixed intercalated/flocculated morphology, with no significant exfoliation into single platelets, was indicated.     

Carboxylated acrylo nitrile butadiene rubber latex/kaolin nanocomposites: preparation and properties

Carboxylated nitrile butadiene rubber (XNBR)–based nanocomposites with varying amounts of nanokaolin were produced by latex stage mixing. Sonication of the unmodified kaolin and the technique adopted for the preparation of the composite have helped to get a uniform dispersion of clay in XNBR matrix. Nanokaolin caused enhancement in the mechanical properties of the composites. Proper dispersion of the clay particles, partial exfoliation/intercalation of clay, and interaction of clay with the polar rubber latex made nanokaolin good reinforcing filler in XNBR latex. Swelling studies conducted in methyl ethyl ketone showed a decrease in the swelling index and solvent uptake confirming the hindrance exerted by clay and the possible clay–rubber interaction. Increase in complex modulus obtained from the strain sweep analysis is a further evidence for better rubber filler interaction. The composites were characterized by the scanning electron microscopy, X-ray diffraction analysis, and atomic force microscopy.     

Effect of glycidyl methacrylateas compatibilizeron physico-chemical properties of gamma irradiated composites ofethylene propylene diene monomer rubber / styrene butadiene rubber/ground tire rubber

ABSTRACT

Composites of ethylene propylene diene monomer rubber (EPDM)/ styrene butadiene rubber (SBR)/ground tire rubber (GTR)(50/50/20) phr (part per hundred parts of rubber, by weight)loaded with different contents of glycidylmethacrylate (GMA) 2–6?phr. were irradiatedfrom 50 to 250?kGy. The physicochemical properties were investigated.

Irradiation dose and GMA improved physicochemical properties, the optimum content of GMA is 6?phr at a low dose of irradiation. These results were confirmed by scanning electron microscopy (SEM).     

Preparation and characterization of polyethylene/TiO2 nanocomposites

The rheological behaviour, dispersion, crystallization behavior, mechanical properties, fracture surface morphology of polyethylene (PE)/TiO₂ nanocomposites prepared by melt compounding were investigated using rheometer, energy dispersive X-ray spectrometer (EDX), polarized microscopy, impact tester, universal testing machine and field-emission scanning electron microscopy (FE-SEM). The rheological analysis indicated a fine dispersion of TiO₂ during the melt compounding. The large scaled surface dispersion of TiO₂ nanoparticles was revealed by the EDX composition distribution maps. The introduction of 2.0 wt% TiO₂ in composites improved the mechanical properties significantly compared to neat PE, and resulted in 45% increase in notched impact strength. Moreover, the further analysis and discussion showed the mechanical properties of the composites were controlled by the dispersion conditions of TiO₂ and its nucleating effect on PE crystallization.     

Clay dispersion and physical properties of melt-blended PP/organoclay nanocomposites: effect of interfacial interaction

Melt blending of maleic anhydride-grafted polypropylene (PPgMA) and organically modified clay nanocomposites was first carried out in a plasticorder. The structure was investigated with x-ray diffraction (XRD) and transmission electron microscopy (TEM). The interfacial interaction between PB3150 compatibilizer and I30 clay surface was altered with the addition of different loadings of PB3150. It was found at the PB3150 compatiblizer gave rise to a high degree of clay dispersion beyond the PB3150/I30 weight ratio of 3. We then also modified polypropylene/organoclay nanocomposites with different loadings of PB3150 on a twin-screw extruder. When the PB3150 loading exceeded 15 wt%, extensive exfoliation of clay was observed. The relative complex viscosity curves also revealed a systematic trend with the extent of exfoliation and showed promise for quantifying the hybrid structure of the nanocomposites. Mechanical properties and thermal stability were determined by tensile and impact tests and thermogravimeric analysis (TGA), respectively. Although high loading of PB3150 leads to better clay dispersion in the polypropylene nanocomposites, it causes deterioration in both mechanical and thermal properties of the hybrid systems.     

Preparation and characterization of biodegradable aliphatic polyester/thermoplastic starch/organoclay ternary hybrid nanocomposites

Biodegradable aliphatic polyester (APES)/thermoplastic starch (TPS)/Cloisite 30B ternary hybrid nanocomposites were prepared via melt intercalation. The dispersion of the silicate layers in the APES/TPS hybrids were characterized by using X-ray diffraction and transmission electron microscopy. Tensile and barrier properties of the APES/TPS/Cloisite 30B hybrids were also studied. Adding APES to the TPS/Cloisite 30B hybrids leads to higher tensile strength and improved barrier property.     

Continuous extrusion of long-chain-branched polypropylene/clay nanocomposites with high-intensity ultrasonic waves

A continuous extrusion processing method with high-intensity ultrasonic waves was developed to make a long-chain-branched polypropylene/clay nanocomposite. A multifunctional agent was used to enhance and control the recombination reaction during sonification. The ultrasonic waves induced chain scission and created reactive macromolecules of polypropylene successfully in the continuous extrusion process without any peroxide. The rheological property measurements confirmed that the modified polypropylene had a nonlinear branched structure. Another purpose of dosing high-intensity ultrasonic waves was to enhance nano-scale dispersion during melt mixing of polypropylene and clay. The sonication during processing led to enhanced breakup of the clay agglomerates and reduction in size of the dispersed phase. The observed clay was in the intercalated state without any compatibilizer. The fine dispersion of clay was also quite effective in reducing the end pressure losses in capillary dies and, as a result, significantly improved the extrudate appearance during processing.     

Effect of interfacial interaction on the structure and rheological properties of polyamide-6/clay nanocomposites

A series of polyamide-6 (PA6)/layered silicate (clay) nanocomposites were prepared via direct melt compounding using a conventional single screw extruder, and then the effect of interfacial interaction on the characteristic internal structure and rheological properties of PA6/clay nanocomposites was investigated. XRD diffractograms indicated a large extent of exfoliation of the layered silicate entering into a strong interaction with PA6. The formation of such morphology was further supported by TEM images. In addition, various rheological properties were interpreted in conjunction with morphological characteristics depending on interfacial interaction between PA6 and the layered silicate.     

Dielectric properties of short sisal/coir hybrid fibre reinforced natural rubber composites

The dielectric properties, such as dielectric constant, volume resistivity and dielectric loss factor, of sisal/coir hybrid fibre reinforced natural rubber composites have been studied as a function of fibre loading, fibre ratio, frequency, chemical modification of fibres and the presence of a bonding agent. The dielectric constant values have been found to be higher for fibre filled systems than pure natural rubber. This has been attributed to the polarization exerted by the incorporation of fibres into the matrix. Dielectric constant values were observed to be decreased with increase in frequency due to the decreased interfacial and orientation polarization at higher frequencies. Whereas dielectric constant increases with fibre loading because of the increment in number of polar groups after the addition of hydrophilic lignocellulosic fibres. The volume resistivity of the composites was found to be decreased with fibre loading and a percolation threshold has been obtained at 15.6% volume of fibres. Fibre treatment, such as alkali, acetylation, benzoylation, peroxide and permanganate, were carried out to improve the adhesion between fibres and matrix. The dielectric constant values were lower for systems consisting of fibres subjected to chemical treatments due to the increased hydrophobicity of fibres. The addition of a two-component dry bonding agent consisting of hexamethylene tetramine and resorcinol, used for the improvement of interfacial adhesion between the matrix and fibres, reduced the dielectric constant of the composites. When the weight percentage of sisal fibre was increased in the total fibre content of the hybrid composites, the dielectric constant was found to increase. The added fibres and different chemical treatments for them increased the dielectric dissipation factor. A dielectric relaxation has been observed at a frequency of 5 MHz.     

Microstructure,interfacial interaction,and properties of polyimide/poly(vinylsilsesquioxane)/titania ternary hybrid nanocomposites

Ternary hybrid nanocomposites of polyimide (PI), poly(vinylsilsesquioxane) (PVSSQ), and titania (PI/PVSSQ/Ti) were prepared by thermal imidization from 3,3',4,4'-biphenyltetracarboxylic dianhydride (BPDA)-4,4'-oxydianiline (ODA) polyamic acid (BPDA–ODA PAA) and a sol-gel process from vinyltriethoxysilane(VSSQ) and titanium isopropoxide(Ti(OPr)₄). The microstructure, interfacial interaction, and optical and thermo-mechanical properties of the hybrid films have been investigated. The phase morphology and the properties are influenced by the composition of PVSSQ and titania. For the PI/VSSQ/titania ternary hybrid systems, the particle size is significantly decreased and the inorganic particles are extremely finely distributed in the nanometer scale, suggesting that the interaction between the particles and the matrix increases. It is concluded that the addition of titania plays a compatibilizing role for the PI/PVSSQ binary hybrids, resulting in the enhancement of optical transparencies and thermo-mechanical properties of the binary hybrids.     

Morphology and dynamic mechanical properties of poly(acrylonitrile-butadiene-styrene)/polycarbonate/clay nanocomposites prepared by melt mixing

The morphology and dynamic mechanical properties of poly(acrylonitrile-butadienestyrene) (ABS)/polycarbonate (PC)/clay nanocomposites were investigated. From the studies of the transmission electron microscopy (TEM) analysis of the ABS/PC (70/30 wt%) nanocomposites with clay, it was observed that most of the clay existed in the ABS phase and the interface of the ABS and PC. From the studies of the scanning electron microscopy (SEM), droplet size of the PC in the ABS/PC/clay nanocomposites did not change significantly with the clay and has been found to be from 1.0 to 1.5 μm when the clay was added up to 5 phr. The small difference of the droplet size of the PC was maybe due to the similar values of the viscosities of the dispersed phase (PC) and continuous phase (ABS). From the dynamic mechanical properties of the ABS/PC/clay nanocomposites, the storage modulus was increased by the addition of the clay at the rubbery state between 120 and 150°C. From the studies of the tan δ of the ABS/PC/clay nanocomposites, it was shown that double tan δ peaks were observed. The height of the lower temperature tan δpeak was decreased from 4.5 to 3.3 when the clay was increased up to 5 phr. The decrease of the height of the lower tan δ peak in the ABS/PC/clay nanocomposites suggested that the ABS chain motion was restricted by the clay in the ABS phase.     

Influence of the silanes on the crosslink density and crosslink structure of silica-filled solution styrene butadiene rubber compounds

The effects of three silane coupling agents, triethoxy(octyl)silane (TEOS), bis[3-(triethoxysilyl)propyl]disulfide (TESPD), and bis[3-(triethoxysilyl)propyl]tetrasulfide (TESPT) on the filler-rubber interaction, crosslink density and crosslink structure of the silica-?lled solution styrene butadiene rubber (SSBR) vulcanizates were studied. High dispersion silica, 7000GR, was used as the ?ller, and the loading range was varied from 0 to 60 phr. Crosslink density was measured by the swelling method. Experimental results showed that Kraus plot can be applicable to the silica-filled SSBR vulcanizates to separate filler-rubber interaction from the measured swelling data. Filler-rubber interaction increased by increasing sulfur rank in the silane as TEOS < Silica without silanes < TESPD < TESPT. Sulfurless silane, i.e. TEOS, only worked as a covering agent for hydrophobating silica surface. Silica without silane show high filler-rubber interaction than TEOS system because chain-end functionalized SSBR was used in this study. Unfilled system showed similar amounts of poly, di, and mono-sulfidic crosslinks. On the contrary to this, all of the silica-filled vulcanizates showed high mono-sulfide contents due to longer cure time.     

Effect of organosilane agents on the vulcanizate structure and physical properties of silica-filled solution styrene butadiene rubber compounds

Physical properties of rubber compounds are affected by the filler-rubber interaction, filler dispersion in the rubber matrix, and crosslink structure formed during vulcanization. Organosilane agents are essentially used in silica-rubber compounds to inhibit the formation of silica agglomerates and increase the formation of silica-rubber networks. Generally, organosilane agents have an alkoxysilyl alkyl sulfide structure and are classified into silane coupling and covering agents depending upon the presence of sulfur. Coupling agents have a sulfur moiety and serve as a sulfur donor during the vulcanization process, thus increasing the formation of filler-rubber and chemical crosslink networks. On the other hand, covering agents promote the hydrophobation of silica surfaces, decreasing the adsorption loss of vulcanization additives, which increases the formation of chemical crosslink networks. This implies that organosilane agents can affect the vulcanizate structure, which causes a variation in the properties of silica compounds. Therefore, in this study, the effect of coupling (bis(3-triethoxysilylpropyl)disulfide (TESPD) and bis(3-triethoxysilylpropyl)tetrasulfide (TESPT)) agents and a covering (triethoxy(octyl)silane) agent on the vulcanizate structure and properties of silica compounds was investigated and compared. In the comparative study of coupling and covering agents, the influence of sulfur donors on the formation of vulcanizate structures was investigated. In the case of the coupling agents, the effect of sulfur rank on the vulcanizate structure and properties of silica-rubber compounds was quantitatively analyzed through various characterization techniques.     

Microstructure and interfacial interaction of polyimide/silica hybrid nanocomposites prepared with 3-aminopropyltriethoxysilane

A series of polyimide (PI)-silica hybrid nanocomposites are prepared from 3,3′,4,4′biphenyltetracarboxylic dianhydride (BPDA)-4,4′-oxydianiline (ODA) polyamic acid (PAA) and tetraethoxysilane (TEOS) or tetramethoxysilane (TMOS) by the sol-gel process. 3-Aminopropyltriethoxysilane (3-APS) is used to enhance the interfacial interaction between polyimide and silica. The morphology, interfacial interaction, and properties of the hybrids are investigated using scanning electron microscope (SEM), UV-vis spectroscopy, atomic force microscope (AFM), Fourier transform infrared spectroscopy (FTIR), and thermogravimetric analysis (TGA). SEM and AFM images indicate that silica particles of ca. 45-55 nm size are uniformly distributed in polyimide matrices and that the interfacial interaction between PI and TEOS is better than that between PI and TMOS. The optical transparencies of the PI/TEOS hybrids are better than that of the PI/TMOS hybrids. FTIR spectra confirm the Si O Si bond as well as the conversion of PAA to polyimide and PI/silica hybrid films. The thermal stability is increased after incorporation of the silicas in the polyimide matrix.     

Variation of long periodicity in blends of styrene butadiene,styrene copolymer/polyaniline using small angle X-ray scattering data

Small angle X-ray scattering data have been recorded for the blends of styrene butadiene, styrene copolymer/polyaniline using the beamline of the LNLS (Laboratorio Nacional de Luz sincroton-Campinas, Brazil). Employing one-dimensional Hosemann’s paracrystalline model, we have simulated the meridional reflections of these blends in order to compute the long periodicity and hence to find the variation with concentrations of the blends. Within the region of available experimental data we observe that there is a linear relationship between long periodicity and concentration of blends. These parameters are compared with physical measurements like tensile strength to find the structure-property relation in these blends.      

Assessment of thermal and antimicrobial properties of PAN/Zn-Al layered double hydroxide nanocomposites

Polyacrylonitrile-based Zn–Al layered double hydroxide composites (PAN/LDH) have been synthesised with different LDH content by in situ polymerisation technique. The nanocomposites were systematically studied by Fourier transform infrared spectroscopy, X-ray diffraction (XRD), thermo gravimetric analysis (TGA), field emission scanning electron microscope (FE SEM), high resolution transmission electron microscopy (HRTEM), energy dispersive spectroscopy (EDS) and antibacterial activity measurement. The successful formation of exfoliated nanocomposite was inferred from the XRD patterns and HRTEM images. The thermal decomposition of PAN was enhanced upon nanocomposite (PAN/LDH) formation. The antimicrobial activity of PAN/LDH nanocomposites is evaluated for antibacterial activity against some clinically important bacterial pathogens and the bacterial growth is monitored at different percentage of LDH. The PAN/LDH composites displayed considerable antibacterial activity, on the contrary the virgin PAN did not possess any antibacterial activity. The likely electrostatic interaction among LDH layers with charged surface of bacterial cell is assumed to be responsible for antimicrobial activity. The prepared nanocomposite has appreciable thermal stability in combination with antibacterial activities by which the material is suitable for packaging and fabrication in textile application.     

Contact resistance of multi-walled carbon nanotube/natural rubber nanocomposites with metallic ball

This paper reports on the contact resistance (R_c) between carbon filler/natural rubber (NR) nanocomposite and gold ball: three varieties of nanocomposites were prepared from carbon black (CB) and two kinds of multi-walled carbon nanotubes (MWCNTs) with different diameter. R_c of MWCNT/NR nanocomposite was remarkably less than that of CB/NR nanocomposites. The relationship between R_c of MWCNT/NR nanocomposites and applied load was expressed in the formula, R_c=C·P⁻ⁿ (P: load, C and n: constant): for the MWCNTs (diameters of 13 nm)/NR and MWCNTs (diameters of 67 nm)/ NR nanocomposites, they were expressed as R_c=1724·P^−0.6 and R_c=344·P^−0.37, respectively. The former (MWCNT, ϕ13 nm) showed higher R_c than the latter (MWCNT, ϕ67 nm) over whole region of applied load. The mechanical hardness of the former was higher (90 HsA) than that of the latter (82 HsA). Therefore, the smaller contact area between the nanocomposite and gold ball of the former resulted in higher R_c. The apparent specific contact resistivity was calculated from the observed values of R_c and contact area: 130 Ω mm² and 127 Ω mm² for the former (MWCNT, ϕ13 nm) and the latter (MWCNT, ϕ67 nm), respectively.