Studies on interfacial adhesion in unidirectional isora fibre reinforced polyester composites

Unidirectional isora fibre reinforced polyester composites were prepared by compression moulding. Isora is a natural bast fibre separated from the Helicteres isora plant by a retting process. The effect of alkali treatment on the thermal properties of the fibre was studied using TGA, DTA and DSC in oxygen and nitrogen atmosphere. Mechanical properties like tensile strength, Young's modulus, flexural strength, flexural modulus and impact strength of the composites containing untreated and alkali-treated fibres have been studied as a function of fibre loading. The optimum loading for tensile properties of the composite containing untreated fibre was found to be 45% by volume and on alkalization of the fibre, the optimum loading increased to 66%. For flexural properties the loading was optimized at about 56% and 66%, for the composites containing untreated and alkali treated fibres, respectively. From DMA studies it was observed that the alkali-treated fibre composites have higher E′ and E″ values compared to untreated fibre composites. From swelling studies in styrene it was observed that the mole percent uptake of the solvent by the treated fibre composites is less than by the untreated fibre composites. From these results it can be concluded that in composites containing alkalized fibres there is enhanced interfacial adhesion between the fibre and the matrix leading to better properties, compared to untreated fibre composites.     

Weibull analysis of microbond shear strength at sisal fibre–polyester resin interfaces

An analysis has been made of the tensile strength of sisal fibres and the interfacial adhesion between fibres and polyester resin droplets. Density and microscopy methods were used to determine the cross-sectional area of the sisal fibres. The average tensile strength of treated sisal fibres decreased by a modest amount following treatment with 0.06 M NaOH. However, this treatment resulted in a substantial increase in the interfacial shear strength at the sisal fibre to polyester resin interface. Weibull analysis has been used successfully to analyse variability in tensile strengths and interfacial shear strength using probability of failure plots. Scanning electron microscopy has revealed the shape of resin droplets on the surface of treated and untreated sisal fibres and contact angles are much lower for droplets on treated fibres. Damage to the surface of fibres has been examined following shear testing. Weibull analysis is an effective tool for characterising highly variable fibre properties and evaluating the level of adhesion between polymer resin and the fibre surface.     

Effect of Fiber Surface Modification on the Interfacial and Mechanical Properties of Kenaf Fiber-Reinforced Thermoplastic and Thermosetting Polymer Composites

The surfaces of kenaf fibers were treated with three different silane coupling agents. 3-glycidoxypropyltrimethoxy silane (GPS), 3-aminopropyltriethoxy silane (APS), and 3-methacryloxypropyltrimethoxy silane (MPS). Among them, the most effective one for the property improvement was GPS when it was applied to the kenaf fiber surfaces at 0.5 wt%. Thermoplastic polypropylene (PP) and thermosetting unsaturated polyester (UPE) matrix composites with chopped kenaf fibers untreated and treated at different GPS concentrations from 0.1 wt% to 5 wt% were fabricated using compression molding technique. The present study demonstrates that the interfacial, flexural, tensile, and dynamic mechanical properties of both kenaf/PP and kenaf/UPE composites importantly depend on the GPS treatments done at different concentrations. The greatest property improvement of both thermoplastic and thermosetting polymer composites was obtained with the silane treatment at 0.5 wt% and the mechanical properties were comparable with E-glass composites prepared the same polymer matrix under the corresponding fiber length and fiber loading. The results also agreed with each other with regard to their interfacial shear strength, flexural properties, tensile properties, storage modulus, with support of fracture surfaces of the composites.     

Interfacial characterisation and mechanical properties of heat treated non-woven kenaf fibre and its reinforced composites

This paper reports on the comprehensive characterisation of heat treated kenaf fibre (KF) and its composites. The kenaf fibres were modified by heating for 2.5–12.5 h inside a drying oven. Heat treatment produces an increase in the crystallinity index and fibre strength of KF. The highest value of KF strength was recorded by applying heat treatment of 10 h on KF. The heat treatment results in the partial removal of impurities/extractives on the KF surface which is detected by scanning electron microscopy and X-ray photoelectron spectroscopy. Atomic force microscopy results signify the decrease of roughness, the increase in peak area density and the increase of the adhesion force on the surface area of heat treated KF. The effect of the heat treatment in enhancing the interface bonding characteristics between the KF and unsaturated polyester matrix can be reflected by the interlaminar shear strength (ILSS) and dynamic mechanical analysis value of the composites. The flexural properties of the composites showed a similar trend to ILSS. However, the fracture toughness revealed contrasting results. Water absorption induced a drastic loss of the mechanical properties of the composites albeit better retention of properties was observed in the case of heat-treated KF composites.     

Influence of SiC Electron Acceptor–Donor Modification on Thermal and Physical Properties of Carbon Fiber/SiC/Epoxy Composites

In this work, the effects of electron acceptor–donor modification on the surface properties of SiC were investigated in the mechanical interfacial properties of carbon fibers-reinforced SiC-impregnated epoxy matrix composites. The surface properties of the SiC were determined according to acid/base values and FT-IR, and contact angle measurements. The thermal and mechanical interfacial properties of the composites were evaluated using a thermogravimetric analysis, critical strain energy release rate mode II (G _IIC), and impact strength testing. As a result, the electron acceptor-treated SiC had a higher acid value and polar component in surface free energy than did the untreated SiC or the electron donor-treated SiC. The G _IIC and impact strength mechanical interfacial properties of the composites had been improved in the specimens treated by acidic solutions due to the good wetting and a high degree of adhesion with electron donor characteristic epoxy resins.     

Effect of fiber surface treatments on the fiber–matrix interaction in banana fiber reinforced polyester composites

Cellulosic fibers have been used as cost-cutting fillers in plastic industry. Among the various factors, the final performance of the composite materials depends to a large extent on the adhesion between the polymer matrix and the reinforcement and therefore on the quality of the interface. To achieve optimum performance of the end product, sufficient interaction between the matrix resin and the cellulosic material is desired. This is often achieved by surface modification of the resin or the filler. Banana fiber, the cellulosic fibers obtained from the pseudo-stem of banana plant (Musa sepientum) is a bast fiber with relatively good mechanical properties. The fiber surface was modified chemically to bring about improved interfacial interaction between the fiber and the polyester matrix. Various silanes and alkali were used to modify the fiber surface. Modified surfaces were characterized by SEM and FTIR. The polarity parameters of the chemically modified fibers were investigated using the solvatochromic technique. The results were further confirmed by electrokinetic measurements. Chemical modification was found to have a profound effect on the fiber–matrix interactions. The improved fiber–matrix interaction is evident from the enhanced tensile and flexural properties. The lower impact properties of the treated composites compared to the untreated composites further point to the improved fiber–matrix adhesion. In order to know more about the fiber–matrix adhesion, fractured surfaces of the failed composites where further investigated by SEM. Of the various chemical treatments, simple alkali treatment with NaOH of 1% concentration was found to be the most effective. The fiber–matrix interactions were found to be dependent on the polarity of the modified fiber surface.     

Studies on interface in polyester/fly-ash particulate composites

Fly ash (FA)-general purpose unsaturated polyester resin (GPR) particulate composites have been made. The effect of surface treatment of FA with two different silane coupling agents (CAs) on the mechanical properties like tensile, flexural, impact strength and hardness, thermal properties like thermal stability and morphological properties (SEM) of FA-GPR composites are studied. The properties of FA-CA-GPR are also compared with that of GPR and CaCO₃ -GPR. An enhancement in the tensile, flexural, and impact strength and moduli are observed when FA is surface treated with CA. Hardness is also found to increase with CA-treated FA-filled GPR. A suitable mechanism for the chemical reaction taking place at the interface in the presence of CAs is proposed.     

Influence of fibre extraction method,alkali and silane treatment on the interface of Agave americana waste HDPE composites as possible roof ceilings in Lesotho

Surface treatment is often necessary for strong composites. But the challenge for developing countries is to find chemicals and treatment procedures that are cheap and simple but maintain good composite properties. Mercerization followed by silane treatment of natural fibres is among the simplest and cheapest methods used to improve composite interfaces. This study investigates the effectiveness of this method to improve the bond between Agave americana fibres and post consumer HDPE. The influence of fibre extraction method, mercerization and mercerization followed by silane treatment on interfacial shear strength (ISS) and fibre properties is determined. The results indicate that ISS values are generally low but mercerization doubles the ISS values between Agave americana fibres extracted by traditional boiling of leaves and post consumer HDPE. Mercerization also improves fibre tensile and thermal properties. While triethoxyvinylsilane treatment of fibres after mercerization does not improve the ISS, it does not reduce it either, nor does it reduce tensile and thermal strengths of mercerized fibres. Fibres from non-boiled leaves resulted in poor fibre tensile strengths but improved ISS. There is a potential to use mercerization as cheap, simple technique to make Agave americana HDPE composites to provide cheap roof ceilings in Lesotho.     

Observation of transcrystalline growth of PLA crystals on sisal fibre bundles and the effect of crystal structure on interfacial shear strength

Hot-stage microscopy was used to characterise crystal growth at the interface between sisal fibre bundles and a polylactic acid (PLA) matrix in order to better understand the mechanical properties of sisal fibre–PLA composites. Cooling rates and crystallisation temperatures and times were varied to influence crystalline morphology at the interface. Single sisal fibre bundles were evaluated in their as received state or treated with 6 wt.% caustic soda solution for 48?h at room temperature. A microbond shear test was used to characterise the shear strength of the interface as a function of fibre surface treatment. These tests were performed on sisal fibre bundles carefully embedded in flat films of PLA supported on card mounts. Fibre bundles in a PLA matrix were cooled from 180?°C at rates from 2 to 9?°C/min and then crystallised isothermally. For as received fibre bundles uneven growth of PLA spherulites occurred at all cooling rates and crystallisation temperatures. For caustic soda treated fibres, uneven spherulitic growth was observed at crystallisation temperatures at and above 125?°C. In contrast, transcrystalline growth was observed for samples cooled to 120?°C at cooling rates from 2 to 6?°C/min and then allowed to crystallise. The microbond shear strengths of untreated and caustic soda treated fibre bundles were evaluated using Weibull statistics and the caustic soda treated fibres exhibited higher interfacial shear strengths in comparison to untreated fibres, reflecting the development of a transcrystalline layer at the fibre to matrix interface.     

Plasma surface treatment of textile fibres for improvement of car tires

A new low-temperature plasma surface modification of advanced polyester tire cord at atmospheric pressure was tested. Plasma surface treatment was performed in the barrier discharge plasmas (BDPs, atmospheric pressure glow discharge (APG) and plasma of gliding are (Glid Arc). The surface properties were characterized by the electron spin resonance spectroscopy (ESR), measurements of the contact angle of various polar and non-polar liquids with polyester cords, H-test, peel test and partially by zeta potential measurements. Further tests have been performed at an industrial testingimpregnation line where the common technology was applied on both plasma treated and untreated fibres. The standard H-test and peel-tests were used to characterize the adhesion of the fibre to usual testingrubbers.     

Effects of fibre surface treatment on fracture-mechanical properties of sisal-fibre composites

Sisal fibre reinforced composites, one class of a broad range of eco-composite materials, were studied in connection with the effects of fibre surface treatment on their fracture-mechanical properties. Previous investigations on sisal fibre and its composites have been fully reviewed [1], which provided an impetus for this research. Two fibre surface treatment methods, chemical coupling based on silane and oxidization based on permanganate and dicumyl peroxide, together with untreated sisal fiber composites were used to set up different levels of interface bonding strength. The interface effects on the mechanical properties and fracture toughness of sisal fibre reinforced vinyl-ester composites were completely assessed based on the test results obtained and theoretical analyses. Many aspects of studies reported in this paper are original, such as single fiber pull-out tests and toughness evaluation of sisal composites aided by scanning electron microscopy. The results showed that fibre surface treatment could improve interfacial bonding properties between sisal fibre and vinylester resin. These in turn influenced the fracture-mechanical characteristics of this class of ecocomposites.     

Enhancements in crystallinity,thermal stability,tensile modulus and strength of sisal fibres and their PP composites induced by the synergistic effects of alkali and high intensity ultrasound (HIU) treatments

In this investigation, sisal fibres were treated with the combination of alkali and high intensity ultrasound (HIU) and their effects on the morphology, thermal properties of fibres and mechanical properties of their reinforced PP composites were studied. FTIR and FE-SEM results confirmed the removal of amorphous materials such as hemicellulose, lignin and other waxy materials after the combined treatments of alkali and ultrasound. X-ray diffraction analysis revealed an increase in the crystallinity of sisal fibres with an increase in the concentration of alkali. Thermogravimetric results revealed that the thermal stability of sisal fibres obtained with the combination of both alkali and ultrasound treatment was increased by 38.5 °C as compared to the untreated fibres. Morphology of sisal fibre reinforced composites showed good interfacial interaction between fibres and matrix after the combined treatment. Tensile properties were increased for the combined treated sisal fibres reinforced PP composites as compared to the untreated and pure PP. Tensile modulus and strength increased by more than 50% and 10% respectively as compared to the untreated sisal fibre reinforced composite. It has been found that the combined treatment of alkali and ultrasound is effective and useful to remove the amorphous materials and hence to improve the mechanical and thermal properties.     

Laser irradiation effects on the surface,structural and mechanical properties of Al–Cu alloy 2024

Laser irradiation effects on surface, structural and mechanical properties of Al–Cu–Mg alloy (Al–Cu alloy 2024) have been investigated. The specimens were irradiated for various fluences ranging from 3.8 to 5.5 J/cm² using an Excimer (KrF) laser (248 nm, 18 ns, 30 Hz) under vacuum environment. The surface and structural modifications of the irradiated targets have been investigated by scanning electron microscope (SEM) and X-ray diffractometer (XRD), respectively. SEM analysis reveals the formation of micro-sized craters along the growth of periodic surface structures (ripples) at their peripheries. The size of the craters initially increases and then decreases by increasing the laser fluence. XRD analysis shows an anomalous trend in the peak intensity and crystallite size of the specimen irradiated for various fluences. A universal tensile testing machine and Vickers microhardness tester were employed in order to investigate the mechanical properties of the irradiated targets. The changes in yield strength, ultimate tensile strength and microhardness were found to be anomalous with increasing laser fluences. The changes in the surface and structural properties of Al–Cu alloy 2024 after laser irradiation have been associated with the changes in mechanical properties.     

Impact on textile properties of polyester with laser

Modification of the textile properties of polyester due to laser irradiation were studied and these properties included fibre weight and diameter, tensile strength and elongation, yarn abrasion, bending, surface lustre, wetting, air permeability as well as crystallinity. Properties such as wettability and air permeability were positively affected while properties of fibre weight and diameter, tensile strength, yarn abrasion and bending were adversely affected. In this study, laser irradiation used was not found to affect the bulk properties of polymer due to its low penetration depth, and hence, the effect of laser irradiation on bulk and structural properties was limited. However, the performance and comfort properties of the laser-irradiated polyester could be significantly affected by laser irradiation.     

Banana fiber strands–reinforced polymer matrix composites

Banana fiber (BF)-reinforced low-density polyethylene (LDPE) unidirectional composites were fabricated by the compression molding process with 40 wt% fiber loading. The fibers were modified with methylacrylate (MA) mixed with methanol (MeOH) along with 2% benzyl peroxide under thermal curing method at different temperatures (50–90 °C) for different curing times (10–50 min) in order to have better compatibility with the matrix. The effect of fiber surface modification on the mechanical properties (tensile and impact properties) of the composites were evaluated. Monomer concentration, curing temperature, and curing time were optimized in terms of polymer loading and mechanical properties. The mechanical properties were found to be improved based on the improved interaction between the reinforcement and the matrix. Optimized BFs were again treated with 2–5 wt% starch solutions and composites made of 4% starch treated BF showed the highest mechanical properties than that of MA treated composites. Scanning electron microscopy (SEM) was performed to get an insight into the morphology of the composites. Water uptake and soil degradation test of the composites were also investigated.     

An AFM study of the effect of chemical treatments on the surface microstructure and adhesion properties of flax fibres

The mechanical properties of fibre-reinforced polymer composites are largely dependant on the adhesion between the matrix and the fibre. In order to enhance the interaction between flax fibres and unsaturated polyester resins, raw fibres were chemically modified using sodium hydroxide, sodium hydroxide plus acetic anhydride and formic acid-based treatments. The physical properties of the modified fibres were investigated by means of the atomic force microscopy. At first, the morphological analysis of the surfaces shows that after the chemical treatments, the fibres surface appear to be less heterogeneous in topology and smoother. Nonetheless, no significant roughness difference was found between the different treatments. Secondly, adhesion forces measurements were performed between a standard AFM silicon nitride tip and the fibres. The adhesion forces were found to vary according to the chemical treatment. The sodium hydroxide-based treatment was found to increase the adhesion force between the fibre and the AFM tip whereas the lowest adhesion force was found for the formic acid- based treated fibre. These results were attributed to the different hydrophilic character of the modified fibres. Due to the importance of the water layer adsorbed on the fibres, the adhesion forces between the AFM tip and the different samples are found to be mainly dominated by capillary forces in relation with the fibre's surface hydrophilicity.     

Effect of Silica and Silicone Oil on the Mechanical and Thermal Properties of Silicone Rubber

The effect of three types of silicas with varied loading and the loading of hydroxyl terminated silicone oil on the mechanical and thermal properties of silicone rubbers (SRs) were investigated. Mechanical properties were affected by the silica loading because of the interaction between fillers and polymer and the filler dispersion. Fumed silica filled SRs showed higher tanδ, tensile strength, and elongation at break compared to those containing two types of precipitated silicas. With increasing silicone oil loading, the tensile strength, tear strength, hardness, and tanδ of SRs first increased and then decreased.     

The Effects of Morphological Properties of Henequen Fiber Irradiated by EB on the Mechanical and Thermal Properties of Henequen Fiber/PP Composites

The aim of this study was to investigate the effects of electron beam (EB) irradiation on the morphological properties, crystallinity and surface area of henequen fiber and on the mechanical and thermal properties of henequen fiber reinforced polypropylene (PP) composites. The structure of henequen fiber was characterized by X-ray diffraction, mercury porosimetry and BET surface area analysis. The EB irradiation of 10 kGy led to the increasing of crystalline and surface pore area of henequen fiber, which contributed to the number of interlocking places with PP. From the results of tensile and impact strength tests, the highest value was observed for the composite reinforced with the henequen fiber treated with EB dose of 10 kGy, decreasing overall as EB dose increased. This tendency was also shown by coefficient of thermal expansion (CTE) measurements, but the value of CTE decreased until 50 kGy, meaning that a large total surface area can provide many interlocking places and so improve adhesion between fiber and matrix. Therefore, it can be concluded that the optimum pore surface area by 10 kGy irradiation contributes to successful mechanical interlocking between fiber and matrix and consequently enhances the mechanical and thermal properties of the composites.     

Influence of γ-ray radiation grafting on interfacial properties of aramid fibers and epoxy resin composites

This research used Co⁶⁰ γ-ray radiation to modify Armos fibers in 1,2-epoxy-3-chloropropane. After the treatment, the interlaminar shear strength (ILSS) values of aramid/epoxy composites were improved by about 20%. Surface elements of Armos fibers were determined by XPS analysis, which indicated that the oxygen/carbon ratio was increased. The surface of the fibers treated was rougher than that of the untreated fibers when examined by atomic force microscopy (AFM) and scanning electron microscopy (SEM). Fourier transform infrared (FT-IR) spectra confirmed that the epoxy group was grafted onto the fibers. The wettability of the fibers' surface was also enhanced by the treatment. Nanoindentation technique analysis showed that the nanohardnesses of the various phases (the fiber, the interface and the matrix) in the composite, whose fibers were treated, were correspondingly higher than those in the composite, whose fibers were untreated. The results indicate that γ-ray irradiation grafting technique, which is a suitable batch process for industrialization, can modify the physicochemical properties of Armos fibers and improve the interfacial adhesion of its composite.     

Study of the structural and thermal properties of plasma treated jute fibre

Jute fibres (Corchorus olitorius), were treated with argon cold plasma for 5, 10 and 15 min. Structural macromolecular parameters of untreated and plasma treated fibres were investigated using small angle X-ray scattering (SAXS), and the crystallinity parameters of the same fibres were determined by using X-ray diffraction (XRD). Differential scanning calorimetry (DSC) was used to study the thermal behavior of the untreated and treated fibres. Comparison and analysis of the results confirmed the changes in the macromolecular structure after plasma treatment. This is due to the swelling of cellulosic particles constituting the fibres, caused by the bombardment of high energetic ions onto the fibre surface. Differential scanning calorimetry data demonstrated the thermal instability of the fibre after cold plasma treatment, as the thermal degradation temperature of hemicelluloses and cellulose was found lowered than that of raw fibre after plasma treatment. PACS  61.82.Pv; 61.82.Rx ; 52.77.-j; 61.10.Eq; 68.60.Dv